FPM Agromehanika 512 User manual
Symbols, Identification (name) plate
Please, fill-in Symbols
2
Machine type, number ................................
Machine ID number ……….........................
....................................................................
Engine type ................................................
Engine number ..........................................
Purchase date …........................................
For name plate see page 3/ image A/19.
For engine type and number see 3/ image
B/6.
Please specify these data/information
when ordering spare parts to avoid the
wrong deliveries.
Use only Agria original spare parts!
Specifications, drawings and dimensions
listed in these instructions are not binding.
No requests (complaints) can be based on
them.
We reserve the rights to change/improve
these instructions.
This update includes:
- Instructions Manual
- The main machine
- Gearbox
- Toolkit
Warning - Danger
Important information
Choke
Fuel
Oil
Operating elements (hoes)
Fast
Slow
Open (unlocked)
Closed (locked)
Visual check
Marking of parts
3
Marking of parts
Image A
3. Handlebar
4. Toolkit
5. Handlebar side adjustment lever
6. Hexagon screw (bolt) for handlebar height adjustment
8. Gear lever for adequate speed
9. Hoe-drive lever (tiller)
10. Tiller
11. Chain gear (transmission) housing cover
13. Driving wheel
16. Bearing
18. Square screw for handlebar height adjustment
19. Name plate / identification number
24. Hexagon screw (bolt) of the driving wheel
25. Mechanical transmission oil drain screw
26. Mechanical transmission oil filling and control screw
Image B
1. Air filter
2. Carburetor
3. Fuel tank cover (cap)
4. Fuel tank
5. Choke lever
6. Engine type and number
7. Starter handle
8. Air intake line
9. Exhaust with protection
10. Spark plug / spark plug cable
11. Engine oil level filling and controlling screw (cap)
12. Engine oil drain screw
13. Fuel valve
4
Contents
-
General information ………………………..
2
4.
Starting and use
(structure of delivery)
Starting the machine …….………...……
21
-
Marking of parts ……………………………
3,4
Starting the engine ……………………...
22
-
Recommendations …………………………
6
Cultivating (tilling) …………….……….
23
Oil (lubricants), corrosion protection ……..
6
Stopping (turning-off) the engine ……..
25
Fuel ………………………………………….
6
Ridging …………………………………
26
Maintenance, Repair ………………………
6
-
Installation (assembly) instructions ………
7
5.
Maintenance
Air cooling system …………...………….
27
1.
Safety instructions …………………………
8-12
Mechanical gear …………..…………….
28
Clutch lever adjustment …...……………
30
2.
Specifications
Gear side adjustment …………………..
31
Dimensions …………………………………
13
General maintenance …….…………….
32
Motor hoes ………………………………….
13
Cleaning ………………………………….
32
Tiller drive …………………………………..
13
Keeping (storage) …….…………….......
33
Noise level ………………………………….
13
Vibration level
13
6.
Troubleshooting
Engine ………………………………………
14
Scheme: Electric circuit ………………..
36
Working on slopes …………..…………….
14
The maintenance plan …………………
36
Oils (lubricants), varnishes, expendable
parts …………………………………..….
37
3.
Devices and operating elements
Inspection and maintenance ..…………
38
Safety switch …………...…………………..
16
Declaration of conformity ……...……….
40
Clutch ……………….………………………
17
Gear …………………………………………
17
Handlebars ……...………………………….
18
Hoes (cutting blades) ..…………………….
19
Drive wheels .….…………………………...
20
Adding weight –front ……………..……….
20
Leaf remover .………………………………
20
5
Recommendations
6
Oil (lubricants), corrosion
protection:
Use specified lubricants for engine and gear
(see “Specifications”).
We recommend to use “Bio-lubricating
oils” and “Bio lubricating”grease for open
structures or nipples (as specified in the
instructions).
To protect the machine and parts from
corrosion use bio-processed oil, which can
be applied either by brush or spray (do not
apply on painted exterior parts).
Anti-corrosion agents are not harmful to the
environment and are quickly degradable.
By using bio lubricating oils and lubricants,
you contribute to preserving the
environment, i.e. you do good to people,
animals and plants.
Fuel
This engine runs on unleaded petrol.
Do not pour oil into petrol.
Drain the fuel tank if the machine will not
be used longer than 30 days.
This is to prevent resin from depositing
in the carburetor, fuel filter and tank; or
add a fuel stabilizer to the fuel.
For more detailed instructions, see
“Engine Storage and Keeping”.
Maintenance, Repair
The trained mechanics of FPM services
perform professional maintenance and
repair.
You should perform only basic
maintenance and repair, only in case
you have the adequate tools and
knowledge of machines and internal
combustion engines.
Do not hit the flywheel with a hard object
or metal tools, as this may break and
disrupt the work causing injury or
damage. Use only adequate tools for
tightening (pulling) of the flywheel.
Instructions for unpacking and assembling
7
1. Open the top of cardboard box.
2. Adjust the handlebar.
3. Put (mount) the hoes and adjust the
damper (limiter) - page 20.
4. Fit the protective cover (hood).
5. Make all steps to run the machine
(see page 23) and see the
instructions for Honda Engines.
1. Safety instructions
8
Before starting the engine, read carefully the
operating instructions and remember:
WARNING
This symbol indicates all chapters
important for your safety. Communicate
the safety instructions to other users.
Proper Use
Motor hoes is constructed and designed for
everyday use, for the tasks in forestry,
gardening, as well as for the maintenance of
grass and park areas.
Any use is considered improper. The
manufacturer is not liable for damages
resulting from improper use - it is the sole
liability of the user.
Proper use of motor hoes implies
compliance with the manufacturer’s
instructions on the use, maintenance and
repair.
The factory bears no responsibility for any
unauthorized changes to the motor hoes.
General instructions on safety
and accident prevention
Basic rules:
One must observe the general rules on
accident prevention, as well as all other
general rules referring to security, safety
at work and road traffic rules.
For the transportation of public roads,
observe the traffic regulations.
Before use, always check the safe use of
motor hoes. The motor hoes can be used,
maintained and repaired only by persons
who are well acquainted with the use and
hazards of use.
Children under the age of 16 are strictly
forbidden to handle the motor hoes.
Work only in good light and good visibility.
Wear tight clothing. Avoid loose clothing.
Wear sturdy shoes.
Remember the warning signs and
instructions for safe use of motor hoes.
Observe them for your own safety.
When transporting the motor hoes by
vehicle or trailer, be sure the engine is off.
Be careful with rotating parts - keep a
safe distance.
1. Safety instructions
9
Beware of rotating elements. Before any work
on them, make sure they are completely
static.
Climbing the farm equipment (motor hoes)
during operation is not allowed.
Farm equipment and its weight impact the
driving, steering and braking characteristics of
the motor hoes. Therefore, make sure that the
steering and braking are well set. Adjust
working speed to the working conditions.
High engine speed increases risk of accidents.
Work zone and
Danger zone
The user is responsible for the persons who
are in area of work of motor hoes.
Standing in the danger zone of the motor hoes
is not permitted.
Check the motor hoes environment before
starting it. Pay attention to children and
animals.
Before starting to work, clean the area of
foreign bodies, and during operation pay
attention to the presence of foreign bodies and
remove them in time.
When working in enclosed areas keep a safe
distance to the fence in order to prevent
damage to the blades (hoes).
Handling and
Safety devices
Before use
Get informed about the devices and
operating elements and their functions.
Learn how to quickly and safely turn off
the engine in case of emergency.
Make sure that all protective (safety)
devices are mounted and positioned
adequately to provide protection.
If there is no connector mounted, be sure
to cover the output shaft with a protective
cap.
Starting the engine
Do not start the engine in closed
rooms. Carbon monoxide from the
exhaust gas is highly toxic when inhaled.
Before you start the engine, set all
operating elements in a neutral or idling
position.
When starting the engine do not stand in
front of the motor hoes or farm
equipment.
Handling
Do not release the handlebars while the
motor hoes is in the operation (work).
Do not adjust the handlebar during
operation - danger!
1. Safety instructions
10
During any operation (manipulation) do not
leave the handler position, particularly when
the machine is in operation.
Climbing to the farm equipment during work
or transport is not permitted.
If there is clogging of the tiller (equipment),
shut down the engine and clean the tiller
(equipment) with the appropriate tools.
If there is a damage to motor hoes or
equipment, immediately turn off the engine
and repair.
If there are problems with steering, stop
immediately and turn off the motor
hoes. Repair immediately.
To prevent slipping of the motor hoes on
slopes, you need an assistant who will, by
using a rope or rod, hold the machine. This
person must be at the higher place than the
machine and at a safe distance from the
operating elements.
If possible, always work horizontally to the
slope.
End of work
Never leave the motor hoes unsecured with
the engine running.
Before leaving the machine, turn off the
engine and then turn off the fuel tap.
Secure the motor hoes against unauthorized
use - remove the spark plug cable.
Additional equipment
Mount additional equipment only when
the engine and the drive are off. Always
use appropriate tools and protective
gloves when changing equipment or
parts.
For assembly and disassembly, use the
support devices to bring the motor hoes in
a convenient and stable position.
Secure the motor hoes and equipment
against rolling (use the supporters).
Beware of injuries when mounting
equipment, be very careful.
Mount the equipment as specified in the
instructions and connect them with the
motor hoes only at the designated points.
Secure the motor hoes and equipment
from unauthorized use and rolling when
you leave the machine.
Additional equipment –tiller
Set the tiller hood so that only those parts
(hoes) tilling the soil are not covered.
When tilling (cultivating), make sure that
the slider is set up correctly.
1. Safety instructions
11
Maintenance
Never clean or repair the machine when the
engine is running.
Before working on the engine remove the
spark plug cables.
Check all protectors on the tool and, if
necessary, replace them.
Replace the damaged blades (hoes).
Always wear the protective gloves and use
the adequate tool when replacing the hoes.
Do not weld, grind and punch either the base
machine or security-related parts (such as
connection device).
Always clean the motor hoes and
connections in order to avoid the risk of fire.
Check whether all the nuts and bolts are
tightened enough and tighten them if
necessary.
Check all the changeable parts that have
been damaged or worn, whether they are
properly installed and tightened.
Use only original spare parts manufactured
by FPM Agromehanika Boljevac.
All other commercial parts must comply with
the quality and technical requirements
specified by FPM Agromehanika Boljevac.
Garaging (storage)
It is not allowed to store the motor hoes in
rooms with open fire.
Never leave the motor hoes with fuel in
the tank in closed rooms.
Fuel vapors are dangerous.
Engine, fuel, oil
Do not let the engine running in a closed
room. There is a great danger of carbon
monoxide poisoning!
Be careful when working with fuel. There
is a high risk of fire!
Never refuel near open flames, sparks or
hot engine parts. Do not refuel in closed
rooms. Do not smoke when refueling!
Refuel only when the engine is cold and
turned off.
Use a suitable funnel to avoid fuel spilling.
If you spill fuel, move the motor hoes
away from the spilled fuel, and then start
the engine.
Be sure that the fuel is of adequate
quality.
Store fuel only in adequate containers.
1. Safety instructions
Explanation of warning signs
Signs
12
Before any work on the cleaning,
maintenance or repair, turn off
the engine and remove the spark
plug cable.
When the engine is running,
keep a safe distance from
moving parts (hoes) of the motor
hoes.
Do not work without protective
cover. Before starting the
engine, set the cover in an
appropriate manner.
Do not touch the moving parts of
the machine. Wait until they
completely stop moving.
Keep a safe distance with the
engine running.
When working with the machine, wear ear
protection (anti-noise headphones).
Wear protective gloves.
2. Specification
13
Dimensions of the motor hoes
a ...................................................... 340 mm
b ...................................................... 620 mm
c .................................................... 1030 mm
d ...................................................... 710 mm
h ..................................... app. 700 - 900 mm
I ..................................................... 1360 mm
A ........................................... 100 –500 mm
(depends from the connected shredder)
e .................................................. > 150 mm
f ...............................> 500 mm, h = 800 mm
Type .......................................... FPM 512
Tires ................................................ 3.004
Tire pressure ............................... 0,8 bar
Clutch ................................ multiple in oil
Gearbox ................... 2 speed mechanical
gearbox wheel and rotary tiller PTO
achieved by means of two special chains.
Oil quantity.............................. app. 0,6 l
Gearbox oil BP TFJD - GL4
Lubricant quantity:
In the wheel driving chain housing ...........
app. 150 g
In the tiller driving chain housing ....... app.
150 g liquid lubricant (e.g. BP LS-EP00)
Movement speed:
first gear ..................................... 2,7 km/h
second gear................................ 4,8 km/h
Tiller movement speed:
first gear …................................ 196 min-1
second gear .............................. 350 min-1
Tiller working width: ............... 10-50 cm
depends of the connecting tiller version
Additional equipment:
.......................................... tiller 10-50 cm
........................................ ridger 2152 011
.................. front weight (ballast) 3128 011
.............................. leaf remover 2130 031
Vibration level
At the handlebar ………........... ahw=5,9 m/s2
(in compliance with EN 709 and EN 1033)
Noise level
Noise in the ear of the operator .......... 83 dB
(in compliance with EN 709)
Weight ........................................ app. 51 kg
2. Specification
14
Engine
Manufacturer .................................... Honda
.................................... Kipor
Type ...................... Honda - GX160 K1 QPU
....................... Kipor - KG 200
Engine type ............................. air-cooled
fan, single-cylinder, four-stroke, gasoline
Piston diameter ............................... 68 mm
Piston stroke ...................... Honda - 45 mm
............................ Kipor - 54 mm
Working capacity............ Honda - 163 ccm
.............. Kipor - 196 ccm
Compression .................................... 8.5 : 1
Power output ............. 4,0 kW at 3600 min-1
Maximum torque
.................................. 10,8 Nm at 2500 min-1
Spark plugs ............................. BOSCH WR
.............................................. NGK BPR6 ES
Spark plug electrode gap…….... 0,7-0,8 mm
Ignition system ...................... contactless,
magnetic electronic ignition,
preset ignition point, radio
interference eliminated in
compliance with VD 0879
Valve closing (cold engine)
At inlet ……................... 0.15 mm ± 0.02 mm
At outlet ........................ 0.20 mm ± 0.02 mm
Start ...................... manual, by the pull rope,
with the mechanism -
decompression device.
Tank capacity ………........................... 3,6 l
Fuel ................................. min. 850 octanes
(See recommendations for fuel
in this Manual)
Air filter ….............................................. dry
Carburetor ...................... with relief valve
Mixture control screw .............. opens with
about 2 : 1/8 turns
Normal speed (RPM) ………...... 3600 min-1
Max speed (RPM) ....................... 3850 min-1
Idling RPM .........................125 –1600 min-1
Engine oil:
Capacity ....................................... app. 0,6 l
High-detergent oils SAE 10 W-40 SG,
SF or of higher quality
Working on slopes: ................. < 20° (44%)
When the oil is at the maximum - to
the upper line.
3. Devices and operating elements
15
Motor hoes is adapted for common use in
agriculture, gardening and forestry, as well
as for maintenance of parks.
The following additional equipment is
available:
- tiller 10 - 50 cm
- ridger
- front weight
- leaf remover
Engine
Four-stroke engine running at the usual fuel
(see Fuel Recommendations on page 6).
During the first 20 hours of exploitation, the
engine should not be burdened to the
maximum. Even after the “developing”
period, never work with a speed higher than
necessary.
High speed of engine damages each
engine and significantly affects its
durability. This applies particularly to work
that does not require full engine load. Any
over-speed manifested in the noise of the
engine may momentarily damage the
engine.
Cooling system
The cooling system is by fan. Therefore, it
is necessary to keep clean starter grid and
cooling fins of the engine.
Idle speed
Set the idle gas appropriately. The engine
should work mildly (slowly) without turning-
off.
Air filter
The air filter filters the air entering the
engine. The outlet filter reduces harmful
exhaust emissions.
Ignition system
The engine is equipped with a contactless
electronic ignition system, whose
maintenance is minimal.
Necessary changes should be performed
by experts in electronics, or address the
FPM's service.
3. Devices and operating elements
16
Speed control lever (gas lever).
Gas handle placed on the handlebar serves
for adjusting of the speed from the minimum
= idle to the maximum = full gas.
Engine switch off button
The machine is equipped with an electric
power switch. By pressing the switch the
engine is turned off.
Position “I'” = operation.
Position “0”= the engine turned off
Engine switch off button is also used for
emergency shutdown in case of
emergency. For fast shutdown press the
switch to the position “0”.
Safety lever
The machine is equipped with the safety
lever.
Position STOP: When the lever is free
(released), the ignition system is stopped
(engine off).
Keep in mind - the engine continues to run
due to centrifugal force.
Position START: To start the engine and
for short breaks in the work, pull the clutch
lever (C15) and secure it by the interlock
lever.
Operating position: During work, keep the
safety lever pressed (C14).
Do not tie the safety lever!
Safety lever is also used for
emergency shutdown of the
engine. In case of emergency, release the
handle to quickly turn off the engine. The
lever automatically goes to the "STOP"
position.
3. Devices and operating elements
Clutch
By pressing the clutch lever transmission is separated from the engine drive (“0”).
By pressing, the lever can be blocked with the interlock (pawl) (C16)
Gearbox
Change speed when the clutch is pressed. Move the gear lever only by your hands.
17
The clutch is functional when you release the clutch lever
and when the pawl is unlocked.
To avoid the clutch slippage during work, its running is
set on the handle at the factory.
Maintenance - page 32.
After the first few hours of use the clutch running should
be checked and adjusted if necessary.
Maintenance - page 32.
Gears
The speed of wheel movement and tiller is determined by the gear
lever (A18)
0 = neutral (idle)
I = first gear
II = second gear
Tiller drive
Tiller drive is secondary on the two-stage mechanical gearbox.
This means that the tiller drive can be operational only when the
first or second gear is active.
Tiller drive is activated / deactivated by the gear lever (A/9).
Always park the machine with clutch lever down (blocked by
pawl).
Otherwise, you may encounter problems with the clutch due to
deformity of the V-belt (wedge)
3. Devices and operating elements
18
Handlebars
Height adjustment of the handlebar
- Unscrew hexagonal screw (2) and release the
rectangular part of tightening. Pull the plate
from the steering column.
- Adjust the steering wheel to the desired
height and place it in a position corresponding
to the hole on the plate of the steering
column.
- Thread the hexagonal screw through the
opening and tighten the square part of
tightening. (Make sure that square tooth of
the belt lies into the right opening on the plate
of the steering column).
Side adjustment of the handlebar
- Pull the tense lever upward (1), and be sure
that the pinions are tightly fit.
- Push the tense lever down.
3. Devices and operating elements
19
Parts of the tiller
Mounting of tiller parts (hoes)
Wear safety gloves
- Mount the hoes (1+2) on the tiller shaft
(6). The sharpened hoes sides should be
turned to the direction of rotation
(forward). Mount the hoes so that they are
not parallel.
- Insert the screw from right to left, put the
washer and tighten with hexagonal nut (5).
Tiller slider
- For difficult grounds and rough tilling
- For “easy” grounds and fine tilling
- For sandy grounds
Do not till without slider.
The protective cover (hood)
Mounting of protective cover
- Fit the protective cover with the carriers and
hook
- Hook the end of the hook and pull the lever.
Do not till without protective cover.
3. Devices and operating elements
20
Drive wheel
Motor hoes has a centrally positioned rubber
drive wheel as standard equipment.
Mounting of drive wheel
- Put the wheel shaft in place. Push from the
left to the right (in the direction of movement)
-Put the drive wheel on the shaft end.
-Secure with hexagonal screw and nut, by
putting the screw through the opening in the
middle of the wheel shaft.
Mount the wheel with the patterns
turned to the direction of movement
(forward)
Front weight
Mount the weight only when the
engine is cold - danger of burns.
Mounting of front weight
Mount the front weight on the engine bearing
and fasten with hexagonal screw and toothed
washer.
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