Brinkmann FKO PROFIBUS User manual

Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
Additional operating manual
PROFIBUS fieldbus
Type: FKO PROFIBUS
Status: 24/07/2015
Original Additional operating instructions
V1.7 DE
Only valid with operating manual for the FKO
Document number: DOC01.7_784xyz-0009

2Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
Legal notice
BRINKMANN PUMPEN
K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2
58791 Werdohl
Germany
Tel. [phone]
Fax [phone]
[e-mail]
Exclusion of liability
All names, trademarks, product names or other designations given in this
manual may be legally protected even if this is not labelled as such (e.g. as a
trademark). BRINKMANN assumes no liability for their free usage.
The illustrations and texts have been compiled with great care. However, the
possibility of errors cannot be ruled out. The compilation is made without any
guarantee.
General note on gender equality
BRINKMANN is aware of how language impacts on gender equality and
always makes an effort to reflect this in documentation. Nevertheless, for the
sake of readability we are unable to use non-gender-specific terms
throughout and use the masculine form instead.
© 2015 K.H. BRINKMANN GmbH & Co. KG
All rights reserved by BRINKMANN, including those of reproduction by
photocopy and storage in electronic media. Commercial use or distribution of
the texts, displayed models, diagrams and photographs appearing in this
product is not permitted.
This manual may not be reproduced, stored, transmitted or translated in any
form or by means of any medium - in whole or in part - without prior written
permission.

Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN 3
Contents
1. General information .........................................................................5
1.1 Information about documentation .........................................5
1.1.1 Other applicable documents ................................................6
1.1.2 Storing the documentation..................................................6
1.2 Notes in this manual..........................................................7
1.2.1 Warnings........................................................................7
1.2.2 Warning symbols used........................................................8
1.2.3 Signal words....................................................................8
1.2.4 Information notes .............................................................9
1.3 Symbols used in this manual .............................................. 10
1.4 Qualified staff ............................................................... 11
1.5 Proper use.................................................................... 11
1.6 Responsibility ................................................................ 12
1.7 Safety instructions .......................................................... 13
1.7.1 General information ........................................................ 14
2. Device and system description.....................................................15
2.1 PROFIBUS ..................................................................... 15
2.1.1 Master / slave operation................................................... 16
2.2 Scope of delivery............................................................ 16
2.3 Hardware components ..................................................... 17
2.3.1 Interfaces on the drive controller ....................................... 18
2.3.2 Pin assignment for interfaces............................................. 21
2.3.3 Cable .......................................................................... 21
2.4 Software components ...................................................... 21
3. Installation.......................................................................................22
3.1 Configuration of the drive controller for PROFIBUS .................. 23
3.2 FKO bus address ............................................................. 23
3.2.1 Setting the address on the communication card ...................... 26
3.3 Setting the field bus address via rotary switches
Switch 1/Switch 2........................................................... 27
3.4 Installing the FKO GSD file ................................................ 29
4. Accessing data via PROFIBUS .....................................................30
4.1 Cyclic data access –Process data Out................................... 30
4.1.1 Structure of Process data Out ............................................ 30
4.1.2 Structure of FKO status word ............................................. 33
4.1.3 Process data Out which can be parameterised ........................ 34
4.2 Cyclic data access –Process data In ..................................... 36
4.2.1 Structure of FKO control word............................................ 38
4.2.2 Process data In which can be parameterised .......................... 40
4.3 Non-cyclic data access / parameters.................................... 40
4.3.1 Non-cyclic data.............................................................. 41

Contents
4Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
4.3.2 Direct access .................................................................41
4.3.3 Indirect access ...............................................................42
4.3.4 Parameter ....................................................................43
5. Error detection and troubleshooting............................................52
5.1 Error word of application side ............................................52
5.2 Error word of power side ..................................................53
6. EC declaration of conformity ........................................................54

Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN 5
1. General information
Thank you for choosing an FKO drive controller with PROFIBUS from
BRINKMANN! Our FKO line of drive controllers is designed to be universally
usable with all common motor types and bus systems.
If you have any technical questions, please call our central service hotline:
Tel.: [phone]
Fax: [phone]
[e-mail]
1.1 Information about documentation
This documentation is a supplementary operating manual for the FKO drive
controller with the PROFIBUS bus system. It contains all the important
information you need to install and operate the bus system.
Please read the operating manuals for the drive controller and bus system
through carefully. They contain important information for operating the FKO
with fieldbus.
We assume no liability for any damage resulting from non-observance of this
manual.
This manual is an integral part of the product and applies exclusively to the
FKO with PROFIBUS from K.H. Brinkmann GmbH & Co. KG.
Provide the operator of the system with this manual so it is available when
needed.

General information
6Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
1.1.1 Other applicable documents
This refers to all manuals that describe how to operate the drive controller
system and any other manuals for the equipment used.
1.1.2 Storing the documentation
Store this operating manual and all other applicable documents carefully so
they are available when needed.

General information
Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN 7
1.2 Notes in this manual
1.2.1 Warnings
The warnings refer to life-threatening dangers. Serious injuries possibly
resulting in death may occur.
Each warning consists of the following elements:
DANGER
Risk of death due to electrical shock!
Death or serious injury!
De-energise drive controller and secure it against being restarted.
Fig.: 1 Structure of warnings
1
Warning symbol
2
Signal word
3
Type of danger and its source
4
Possible consequence(s) of failure to comply
5
Corrective actions
1
2
5
3
4

General information
8Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
1.2.2 Warning symbols used
Danger
Danger due to electrical shock and discharge
Danger due to burns
Danger due to electromagnetic fields
1.2.3 Signal words
Signal words are used to identify the severity of the danger.
DANGER
Indicates a direct hazard with a high level of risk, which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a hazard with a moderate level of risk, which, if not avoided, will
result in death or serious injury.
CAUTION
Indicates a hazard with a low level of risk, which, if not avoided, may result in
minor or slight injury or property damage.

General information
Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN 9
1.2.4 Information notes
Information notes contain important instructions for the installation and
problem-free operation of the drive controller. These must be followed at all
times. The information notes also point out that failure to observe can result
in damage to property or financial damages.
IMPORTANT INFORMATION
The drive controller may only be assembled, operated, maintained
and installed by trained and qualified staff.
Fig.: 2 Example of an information note
Symbols within the information notes
Important information
Damage to property possible
Other notes
INFORMATION
Enlarged view

General information
10 Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
1.3 Symbols used in this manual
Symbol
Meaning
1., 1., 3. …
Consecutive steps in a handling instruction

Effect of a handling instruction

Final result of a handling instruction

List
Fig.: 3 Symbols and icons used
Abbreviations used
Abbreviation
Explanation
Tab.
Table
Fig.
Figure
It.
Item
Ch.
Chapter

General information
Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN 11
1.4 Qualified staff
In the context of this operating manual, qualified staff refers to electronics
specialists who are familiar with the installation, assembly, commissioning
and operation of the drive controller and the dangers involved, and whose
specialist training and knowledge of relevant standards and regulations
provide them with the necessary abilities.
1.5 Proper use
If the device is installed in a machine, drive controllers may not be
commissioned (i.e. intended operation may not begin) until it has been
determined that the machine complies with the regulations of EC Directive
2006/42/EC (Machinery Directive); DIN EN 60204-1; VDE 0113-1:2007-06
must be observed.
Commissioning (i.e. beginning intended operation) is only permitted if the
EMC Directive (2004/108/EC) is complied with.
The harmonised standards of DIN EN 50178; VDE 0160:1998-04 must be
applied for this drive controller along with DIN EN 60439-1; VDE 0660-
500:2005-01.
This drive controller may not be operated in areas where there is a danger of
explosion!
Repairs may only be performed by authorised repair bodies. Independent
and unauthorised intervention may result in death, injury or property damage.
The warranty provided by BRINKMANN will be invalidated in such cases.
External mechanical loads such as stepping on the housing are not
permitted!
IMPORTANT INFORMATION
Using drive controllers in equipment that is not fixed is considered
as an exceptional environmental condition and is only permitted if
allowed by the standards and guidelines applicable on site.

General information
12 Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
1.6 Responsibility
As a basic principle, electronic devices are not fail-safe. The operator and/or
the contractor setting up the machine or system is responsible for ensuring
that the drive switches to a safe state if the device fails.
The “Electrical equipment of machines” section in DIN EN 60204-1; VDE
0113-1:2007-06, “Safety of machinery” describes the safety requirements for
electrical control units. These are provided for the safety of people and
machines and must be observed in order to retain the functional capability of
the machine or system.
An emergency stop feature does not have to result in the voltage supply to
the drive being switched off. To avoid dangerous situations, it may be useful
for individual drives to remain operational or for specific safety procedures to
be initiated. The effectiveness of emergency stop measures is evaluated by
means of a risk assessment for the machine or system and its electrical
equipment, and is determined by selecting a circuit category according to DIN
EN 13849 “Safety of machinery – Safety-related parts of control systems”.

General information
Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN 13
1.7 Safety instructions
The following warnings, precautionary measures and information are
provided for your safety and serve to prevent damage to the drive controller
and the components connected to it. This chapter contains warnings and
information that are generally applicable when handling drive controls. They
are split into general information, transport & storage and dismantling &
disposal.
Specific warnings and comments that apply to specific activities can be found
at the start of the appropriate chapters and are repeated or added to at
various critical points in these chapters.
Please read this information carefully as it is provided for your personal
safety and will also prolong the life of the drive controller and connected
devices.

General information
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1.7.1 General information
IMPORTANT INFORMATION
Carefully read this operating manual and the warning signs affixed
to the drive controller before installation and commissioning. Make
sure that all warning signs on the drive controller are legible;
replace any missing or damaged signs.
They contain important information on the installation and operation
of the drive controller. In particular, note the information in the
"Important information" chapter. K.H. Brinkmann GmbH & Co. KG
assumes no liability for damages arising from the non-observance
of this operating manual.
This operating manual is an integral part of the product. It applies
exclusively to the drive controller from K.H. Brinkmann GmbH &
Co. KG.
Keep the operating manual close to the drive controller so it is
easily accessible to all users.
IMPORTANT INFORMATION
The drive controller can only be operated safely if the required
environmental conditions listed in the “Suitable environmental
conditions” chapter of the operating manual are met.
DANGER
Risk of death due to electrical shock!
Death or serious injury!
De-energise drive controller and secure it against being restarted.

Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN 15
2. Device and system description
This chapter contains information on the scope of delivery for the drive
controller and the function description.
2.1 PROFIBUS
With the help of the PROFIBUS, devices from various providers can
communicate without special adaptation.
PROFIBUS differentiates between master and slave devices independently,
so that multi-master operation is also possible.
Fig.: 4 Wiring and bus connection
A repeater must be used when more than 32 devices (e.g. FKO)
are operated on one PROFIBUS string.

Device and system description
16 Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
Data transfer rates
The data transfer rate can be set in the master within a range from 9.6 kbit/s
to 12 Mbit/s. The data transfer is selected when setting up the field bus and
applies to all participants.
The maximum length of a segment stands in a reversely proportional
relationship to the data transfer rate (see table).
IMPORTANT INFORMATION
The FKO adapts automatically to the baud rate.
Data transfer
rate (kbit/s)
9.6
19.2
93.75
187.5
500
1500
3000
6000
12000
Length/
segment (m)
1200
1200
1200
1000
400
200
100
100
100
2.1.1 Master / slave operation
The FKO should only be operated as a PROFIBUS slave.
2.2 Scope of delivery
The scope of delivery is described in the FKO basic documentation.
The interface card is part of the FKO.

Device and system description
Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN 17
2.3 Hardware components
Hardware components for connecting the FKO to a PROFIBUS bus system:
The FKO is fitted in the factory with the appropriate communication
card.
The FKO cannot be retrofitted or converted at a later date.

Device and system description
18 Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
2.3.1 Interfaces on the drive controller
The following connections can be found on the FKO with PROFIBUS
interface card.
Size A:
Fig.: 5 BG connections. A "PROFIBUS"
BG connections. A "PROFIBUS"
1
Blind plug
2
Control line
3
PROFIBUS
4
MMI
5
Potentiometer
6
Grid connection
7
Blind plug STO (mount the EMC threaded connection in the accessory
pack)
8
Blind plug STO (mount the EMC threaded connection in the accessory
pack)

Device and system description
Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN 19
Sizes B - C
Fig.: 6 BG connections. B - C "PROFIBUS"
BG connections. B - C "PROFIBUS"
1
Blind plug STO (mount the EMC threaded connection in the accessory
pack)
2
Control line
3
Blind plug
4
PROFIBUS
5
MMI
6
Potentiometer
7
Blind plug STO (mount the EMC threaded connection in the accessory
pack)
8
Blind plug STO (mount the EMC threaded connection in the accessory
pack)
9
Grid connection

Device and system description
20 Operating manual for PROFIBUS fieldbus | 2015-07 | V1.7 EN
Size D:
Fig.: 7 BG connections. D "PROFIBUS"
BG connections. D "PROFIBUS"
1
Cable screw connection with blind plug
2
Control line
3
PROFIBUS
4
MMI
5
Potentiometer
6
Blind plug STO (mount the EMC threaded connection in the accessory
pack)
7
Blind plug STO (mount the EMC threaded connection in the accessory
pack)
8
Grid connection