Brinkmann 2400 User manual

OWNER’S MANUAL
WARNING
HAZARDOUS EXPLOSION MAY
RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ
AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO
AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
Gas Porcelain
Outdoor Grill

1
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR
ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL
PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
DANGER
IMPORTANT SAFETY
WARNINGS
FOR YOUR SAFETY:
IF YOU SMELL GAS:
1. Shut off gas to the appliance at the LP cylinder and burners.
2. Extinguish any open flame.
3. Open the Lid.
4. If odor continues, leave the area and immediately call your gas supplier or your fire department.
FOR YOUR SAFETY:
1. DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance to avoid the possibility of explosion.
• DO NOT store a spare LP gas cylinder under or near this appliance.
• Never fill the cylinder beyond 80% full.
• If the above is not followed exactly, a fire causing death or serious injury may occur.
WARNING
WARNING

2
WARNING
•Never use natural gas in a unit designed for liquid propane gas.
•Never use charcoal briquets or lighter fluid in a gas grill.
•Leak test all connections before first use, even if grill was purchased fully assembled and after
each tank refill.
•Never check for leaks using a match or open flame.
CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of
propane. Use caution and common sense when testing for leaks.
•Always keep gasoline, paint thinner, or other flammable liquids or combustible materials away
from your gas grill.
•Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this
manual.
•Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.
•DO NOT leave the grill unattended while in use.
•DO NOT allow the gas hose to come in contact with hot surfaces.
•DO NOT allow grease from drain hole to fall on hose or valve regulator assembly.
•Keep any electrical supply cords away from water or heated surfaces.
•Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local
authority to determine proper size and type.
•Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.
•For household use only. DO NOT use this grill for anything other than its intended purpose.
•DO NOT use while under the influence of drugs or alcohol.
•Grill is hot when in use. To avoid burns:
•DO NOT attempt to move the grill.
•Lock the wheels so the unit does not accidentally move.
•Wear protective gloves or oven mitts.
•DO NOT touch any hot grill surfaces.
•DO NOT wear loose clothing or allow hair to come in contact with grill.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS
MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.

CYLINDER SPECIFICATIONS:
When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in
accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and Commission, as applicable; and provided with a listed over-
filling prevention device (OPD), and provided with a cylinder connection device compatible with the
connection for outdoor cooking appliances.
3
WARNING
WARNING
LP GAS CYLINDER
The LP cylinder is available for purchase at the same location grill was purchased
The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have
a 20 lb. (9.1 kg) capacity incorporating a Type 1 cylinder valve and an over-filling protection
device (OPD).
•DO NOT connect this grill to an existing #510 POL cylinder valve with Left Hand threads. The
Type 1 valve can be identified with the large external threads on the valve outlet.
•DO NOT connect to a propane cylinder exceeding this capacity.
•DO NOT connect to a cylinder that uses any other type of valve connection device.
INSTALLATION INFORMATION:
The installation of this appliance must be in accordance with:
All applicable local codes, or in the absence of local codes, either:
• National Fuel Gas Code ANSI Z223.1 NFPA 54
• Natural Gas and Propane Installation Code: CAN/CGA B149.1
To check your local codes, see your local LP gas dealer or natural gas company.
This grill was not intended to be connected to a natural gas supply line. If an external electrical
source is utilized, it must be electrically grounded in accordance with local codes, or in the absence
of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA 22.1.
•FOR OUTDOOR USE ONLY. DO NOT operate in a building, garage or other enclosed area such
as a shed or breezeway.
•Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to
prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill
be situated at least 10 feet from buildings.
•Maintain a minimum clearance of 24 inches (60 cm) between all sides of grill and walls or other
combustible material. Do not use grill under overhead unprotected combustible construction.
•DO NOT use or install this grill in or on a recreational vehicle and/or boat.

4
The cylinder must also be equipped with:
•A shut-off valve terminating in a Type 1 gas cylinder valve outlet.
•A Type 1 valve that prevents gas flow until a positive seal is obtained.
•An arrangement for vapor withdrawal.
•A collar to protect the cylinder shut-off valve.
•A safety relief device having direct communication with the vapor space of the cylinder.
•A listed over-filling prevention device (OPD).
•Turn off the cylinder valve when your grill is not in use.
•Handle the tank with care.
•Always secure the cylinder in an upright position.
•Never connect an unregulated LP gas cylinder to your grill.
•DO NOT expose LP gas cylinders to excessive heat or ignition sources.
•DO NOT store a spare LP gas cylinder under or near your grill.
•Allow only qualified LP gas dealers to fill or repair your LP gas cylinder.
•DO NOT allow the cylinder to be filled beyond 80% capacity.
•Read and follow all warnings and instructions that are on the cylinder and that accompany this
product.
•Never store a spare LP gas cylinder under or near your grill. This could cause excess pressure
to be expelled through the vapor relief valve resulting in fire, explosion, or severe personal
injury including death.
NOTE: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS.
PROPER VENTILATION IS EXTREMELY IMPORTANT.
•Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from
obstructions and debris.
•DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could
result. A damaged back-check can cause a leak, possibly resulting in explosion, fire, severe
bodily harm, or death.
WARNING
DANGER

FILLING THE LP GAS CYLINDER:
•Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.
•New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank.
•DO NOT allow the cylinder to be filled beyond 80% capacity. Over-filled tanks can create a
dangerous condition. Over-filled tanks can build-up pressure and cause the relief valve to expel
propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or
flame an explosion causing severe burns, bodily harm, or death could occur.
•Always use a protective cylinder cap when grill is not connected to cylinder.
•If you exchange a cylinder with a qualified exchange program, be sure the cylinder has
a Type 1 valve and an over-filling prevention device (OPD).
INSTALLING THE LP GAS CYLINDER ONTO THE GRILL:
1. Check that the cylinder valve is closed by turning the
knob clockwise.
2. Place the cylinder into the tank holder in the bottom
of cabinet.
3. Orient the cylinder such that the valve opening faces the
side burner.
4. Fully tighten the wing bolt lock underneath tank holder to
secure tank.
5. Attach or detach regulator to the LP gas cylinder only
when cylinder is at rest in tank holder.
HOSE AND REGULATOR:
Your grill is equipped with a Type 1 connection device with
the following features:
1. The system will not allow gas flow from the cylinder until
a positive connection to the valve has been made.
NOTE: The cylinder valve must be turned off before any
connection is made or removed.
2. A thermal device that will shut off the gas flow if the device
is subject to temperatures above 240°F to 300°F (115°C to
150°C). If this should happen, remove the entire regulator
assembly and dispose of properly. A replacement regulator
assembly can be purchased by contacting Brinkmann at
1-800-527-0717. The cause of the excessive heat should
be determined and corrected before
using your grill again.
3. A flow limiting device, when activated, restricts the flow
of gas to 10 cubic feet per hour.
WARNING
5
Tank Holder
Wing Bolt

6
WARNING
•Never use your grill without leak testing all gas connections and hoses. See the section on
"Leak Testing" in this manual for proper procedures.
The pressure regulator and hose assembly supplied with your gas grill must be used.
•DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.
•DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.
Replacement pressure regulator/hose assembly must be Brinkmann No 155-2400-0, which can be
obtained by contacting Brinkmann at 1-800-527-0717.
•DO NOT attempt to adjust or repair the regulator. The regulator is designed to operate at a
maximum output pressure of 11 inches of water column (2.74 kPa).
During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or
damage.
Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or
deterioration. If found, replace the assembly before using your grill. Only the Brinkmann supplied
replacement should be used.
CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER
•Insure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill. Turn the
valve knob clockwise to properly close the valve. Read and follow all instructions and warnings
on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe
use of LP gas cylinders and the hose and regulator before connecting cylinder to grill. Read
and follow all warnings on the LP cylinder.
1. Check that the cylinder valve is closed by turning the knob clockwise.
2. Check that the grill’s burner knobs are in the OFF positions.
3. Remove the protective plastic cap from the cylinder valve and the connection device.
4. Insert the nipple of connection device into the valve outlet. Insure that the device is centered properly.
5. Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care not to cross thread
the coupling nut onto the cylinder valve. Do not over-tighten the knob onto the valve. Do not use tools
to tighten connection.
NOTE: If you are unable to make the connection, repeat Steps 4 and 5.
6. Check that the hose does not contain kinks, does not contact sharp edges, and does not contact
surfaces that may become hot during use.
7. Leak check all fittings before lighting your grill. See section on "Leak Testing" in this manual.
WARNING
WARNING

LEAK TESTING:
To prevent fire or explosion hazard:
•DO NOT smoke or permit ignition sources in the area while conducting a leak test.
•Perform test OUTDOORS only in a well ventilated area.
•Never perform a leak test with a match or open flame.
•Never perform a leak test while the grill is in use or while grill is still hot.
WHEN TO PERFORM A LEAK TEST:
•After assembling your grill and before lighting for the first time, even if purchased fully assembled.
•Every time the LP gas cylinder is refilled or if any of the gas components are replaced.
•Any time your grill has been moved.
•At least once per year or if your grill has not been used for more than 60 days.
CHECKING FOR LEAKS:
1. Create a mixture of 50% water and 50% liquid dishwashing soap.
2. Open the lid.
3. Insure all burner knobs are set to the OFF position.
4. To turn on the fuel supply, turn the cylinder
valve knob one turn counterclockwise.
5. Apply the soap water mixture to the following:
Supply tank (cylinder) weld
Connection nut to tank valve.
Back side of connection nut to brass
nipple.
Brass nipple connection into regulator.
Regulator connections to gas supply
hoses.
Gas supply hose connection to side
burner valve assembly.
Side burner valve stem cap.
Side burner connection to hose.
Hose connection to gas manifold.
The full length of gas supply hose
Tank valve to cylinder
7
WARNING
IMPORTANTSAFEGUARD
•DONOTREMOVETHISTAG•
TURNGASONANDOFF
USINGVALVEONL.P.GAS
TANK.USETHISRED
CONTROLVALVEFOR
FLAMEADJUSTMENTONLY.
A
B
C
D
E
F
G
H
I
J
K
A
B
C
D
E
F
G
H
I
Watch For Bubbles
DANGER
J
K

WARNING
8
6. Check each place listed (A -K) for growing bubbles which indicates a leak.
7. Turn OFF gas supply at cylinder valve.
8. Turn on control knobs to release gas pressure in hose.
9. Turn control knobs to OFF position.
10. Tighten any leaking connections.
11. Repeat soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped.
Contact a qualified gas appliance repair service.
12. Turn OFF gas supply at cylinder valve until you are ready to use your grill.
13. Wash off soapy residue with cold water and towel dry.
14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.
NOTE: The leak test must be performed in an area that has adequate lighting in order to see if
bubbles are developing. DO NOT use a flashlight to check for bubbles.
PRE-START CHECK LIST:
Property damage, bodily harm, severe burns, and death could result from failure to follow these
safety steps. These steps should be performed after the grill has been assembled and prior to each
use. DO NOT operate this grill until you have read and understand ALL of the warnings and
instructions in this manual.
•Ensure that the grill is properly assembled.
•Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. If it is
evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior the grill being
used. Replace with hose and regulator, Model No. 155-2400-0, which can be obtained by contacting
Brinkmann at 1-800-527-0717.
•Leak check all gas connections and hose. See section on "Leak Testing".
•Ensure that all electrical supply cords are properly grounded. Keep any electrical supply cord and the
fuel supply hose away from any heated surfaces. Hose should be at least 3 inches from hot surfaces.
•Position your grill on level ground in a well ventilated location, a safe distance from combustible
materials, buildings and overhangs.
•Properly place the empty grease tray under the grease drain hole in the bottom of the
grill to catch grease during use.
Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip
any of the warnings and instructions contained in the preceding sections of this manual.
WARNING

LIGHTING INSTRUCTIONS:
Follow the instructions exactly.
1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside
the grill. An explosion could occur if grill lid is down.
2. Check that all burner control knobs and the cylinder valve are turned to the OFF position.
3. Turn on the fuel supply by rotating the cylinder valve knob counterclockwise to full open.
4. DO NOT stand with head, body, or arms over the grill when lighting.
LIGHTING THE MAIN BURNERS:
1. Open lid before lighting burner.
2. Make sure all control knobs are in the OFF position.
3. Select the burner to be lit. Push and turn the control knob of
that burner to the HIGH position.
4. Press the electronic igniter and hold for 3-5 seconds until
burner ignites.
5. If burner does NOT ignite immediately, turn the burner control
knob to OFF, wait 5 minutes for gas to evacuate the grill.
Repeat Steps 1 through 5 until burner ignites.
6. If burner does not ignite using the push button igniter wait
5 minutes, see "Match Lighting the Main Burners" section.
7. Once lit, light adjacent burners in sequence by pressing in
and rotating the control knob to the HIGH position.
MATCH LIGHTING THE MAIN BURNERS:
1. Open lid before lighting.
2. Turn the burner control knobs to OFF.
3. Place a paper match in the end of the matchlighter. Strike the
match and place through lighting hole in the left hand side of
the grill to approximately 1/2" (2 to 3 cm) from the burner.
4. Turn on the FAR LEFT burner control knob to the HIGH
position. The burner should light within 5 seconds.
5. If the burner does not light, turn the control knob to OFF and wait 5 minutes for gas to evacuate the
grill. Repeat Steps 1 through 5 until the burner ignites.
6. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the
HIGH position.
7. If the burner does not light within the first few attempts of match lighting, there is a problem with the
gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the
problem is found and corrected. See “Trouble Shooting”section of this manual.
WARNING
9
Lighting Hole
Matchlighter

LIGHTING THE SIDE BURNER:
1. Open lid to the side burner before lighting.
2. Turn on the side burner by pressing in and rotating the
control knob to the HIGH position.
3. Press and hold the igniter button on the main control
panel for 3-5 seconds until the burner ignites.
4. If burner does not ignite immediately, turn the burner
control knob to OFF and wait 5 minutes for gas to
evacuate the grill. Repeat Steps 1 through 4 until
burner ignites.
5. If burner does not ignite using the push button igniter
wait 5 minutes, see "Match Lighting the Side Burner" section.
MATCH LIGHTING THE SIDE BURNER:
1. Open the lid to the side burner before lighting.
2. Turn the burner control knob to OFF.
3. Strike and carefully place a match approximately 1/2" (2 to 3 cm) from the burner.
4. Turn the side burner control knob to the HIGH position. The burner should light immediately.
5. If burner does not ignite immediately, turn the burner control knob to OFF and wait 5 minutes for gas
to evacuate the grill. Repeat Steps 1 through 5 until the burner ignites.
6. If the burner does not light within the first few attempts of match lighting, there is a problem with the
gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the
problem is found and corrected. See “Trouble Shooting”section of this manual.
TURNING OFF THE GRILL:
1. Turn OFF the LP tank valve.
2. Turn all burner control knobs to the OFF position.
NOTE: Turn off LP cylinder first to prevent gas from being left in the system under pressure.
CAUTION!
•The LP tank valve should always be in the off,
or closed, position when the grill is not in use.
IMPORTANT SAFEGUARD
•DONOTREMOVETHISTAG•
TURNGASONANDOFF
USINGVALVEONL.P.GAS
TANK.USETHISRED
CONTROLVALVEFOR
FLAMEADJUSTMENTONLY.
10
To turn off the LP tank valve,
turn knob clockwise until it stops.
NOTE: Observe flame height when lit: Flame
should be a Blue/Yellow color approximately
1”high when burner is on “High.”
1”
.5”
0”

11
OPERATING THE GRILL:
Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and
instructions contained in the preceding sections of this manual.
BREAKING IN YOUR GRILL:
•In manufacturing and preserving the components of your grill, oil residue may be present on the
burner and cooking surfaces of your grill.
•Before cooking on your grill for the first time you should operate it for 15 minutes on HIGH to burn off
residual oils.
PREHEATING THE GRILL:
•Prior to use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are
at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the
main burner control knobs to the HIGH position for 10 to 15 minutes. The top cover is to be closed
during the preheat period.
CONTROLLING FLARE-UPS:
•Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a
gas grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and
your grill. Excessive flare-ups result from the build-up of grease in the bottom of your grill. If this
should occur, DO NOT pour water onto flames. This can cause the grease to splatter and could result
in serious burns or bodily harm. If grease fire occurs close the lid and turn off the main burners until
the grease burns out. Use caution when re-opening the lid as sudden flare-ups may occur.
•DO NOT leave your grill unattended while in use.
•DO NOT move grill when in use. Lock wheels in place to stabilize grill.
•DO NOT use water to extinguish flare-ups.
•Have fire extinguisher readily accessible suitable for use with gas appliances.
TO MINIMIZE FLARE-UPS:
•Trim excess fat from meats prior to cooking.
•Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.
•Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the
drain hole in the bottom and into drip pan.
INDIRECT COOKING:
•Indirect cooking is the process of cooking your food without the heat source being directly under your
food. You can sear meats over a high flame on one side of the grill while slow cooking a roast on the
other (unlit) side of the grill.
WARNING
WARNING

ROTISSERIE COOKING:
•Your grill was pre-drilled from factory to include mounting holes for a Brinkmann rotisserie (sold
separately). Do not use a rotisserie not specifically manufactured for this grill.
•Read and follow all instructions provided with the rotisserie. Save instructions for future reference.
•Do not use the side burner when using a rotisserie.
•When using an AC current rotisserie, it must be electrically grounded in accordance with local
codes, or in the absence of local codes:
•In the US: The National Electrical Code –ANSI-NFPA No. 70 –Latest Edition
•In Canada: the Canadian Electrical Code –CSA C22.1
•Only use a Brinkmann Rotisserie manufactured specifically for use with this grill.
•The Rotisserie is equipped with a three pronged plug for your protection against electrical
shock. This plug should be plugged directly into a properly grounded 3 prong receptacle. Never
cut or remove the grounding plug. Any extension cord must also have a 3 prong receptacle.
•All electrical supply cords should be kept away from water and any hot surfaces of the grill.
USING OTHER FEATURES OF THE GRILL:
THE SIDE BURNER:
•The side burner can be used to prepare side dishes such as beans, potatoes, corn, or to warm
sauces.
•The burner valve can be adjusted from high to low depending upon your cooking demands.
•Read instructions on lighting your grill to light the side burner.
•Never close the side burner cover when the burner is lit.
•Use a 10" diameter pot or smaller that does NOT have an extended handle when cooking on the
side burner. Center pot over burner.
•Never place more than 15 pounds on the side burner. The side burner is not constructed to hold
weight exceeding 15 pounds.
•Use caution to avoid bumping grill, side burner or pot to prevent pot from spilling contents
possibly leading to severe burns.
•DO NOT use side burner to deep fry food in oil to avoid dangers associated with oil igniting
creating a very dangerous situation.
WARNING
12
WARNING

TRANSPORTING AND STORAGE:
•Never move a grill when it is hot or when objects are on the cooking surfaces.
•Make sure that cylinder valve is shut off. After moving the grill check that all gas connections
are free of leaks. Refer to instructions for leak test on Page 7 of this manual.
•DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill.
•Never store flammable liquids or spray canisters under or near the grill.
•DO NOT extinguish grease fires using water.
•If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply
cylinder.
•Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is
disconnected and removed from the outdoor cooking gas appliance.
•Cylinders must be stored outdoors out of reach of children and must not be stored in a
building, garage or any other enclosed area.
BEFORE STORING YOUR GRILL:
•Ensure that the fuel supply tank valve is fully closed.
•Clean all surfaces.
•Lightly coat the burners with cooking oil to prevent excess rusting.
•If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS.
•Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out
of direct sunlight.
•If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill
cover can be purchased by contacting: The Brinkmann Corporation at 1-800-527-0717.
CLEANING AND MAINTENANCE:
•Keep grill area clear and free from combustible materials, gasoline or other flammable vapors
and liquids.
•Keep the ventilation openings of the cylinder enclosure free and clear from debris.
•Visually check burner flames for proper operation (see pictoral on Page 14).
•For safe grilling and peak performance of your grill, perform these checks at least twice per year or
after extended periods of storage.
•Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.
•Remove the cooking grills, heat shields, and burners from inside your grill. Use a brush with hot water
and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely
with water. Towel dry and replace all components as described in the assembly instructions.
WARNING
13

BURNER ASSEMBLY/MAINTENANCE
•Although your burners are constructed of cast iron, they may rust as a result of the extreme heat and
acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs
of corrosion damage. If found, replace the burner.
•DO NOT obstruct the flow of combustion and ventilation air. Burner tubes can become blocked
by spiders and other insects building their nests. Blocked burner tubes can prevent gas flow to the
burners and could result in a burner tube fire or fire beneath the grill. To clean the Burner Assembly
follow these instructions to clean and/or replace parts of burner assembly or if you have trouble
igniting the grill.
1. Turn gas off at control knobs and LP cylinder tank valve.
2. Remove cooking grills and heat shields.
3. Remove cotter pins from beneath each burner "foot" using a screwdriver or needle nose pliers.
4. Carefully lift each burner up and away from valve openings.
5. Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube and
flame port several times
NOTE: Wear eye protection when performing procedure 6.
6. Use compressed air to blow into burner tube and out the flame ports. Check each port to make sure
air comes out each hole.
7. Wire brush entire outer surface of burner to remove food residue and dirt.
8. Check burner for damage, if any large cracks or holes are found replace burner.
IMPORTANT: Burner opening must slide over valve nozzle.
9. Carefully replace burners.
10. Replace cotter pin beneath each burner.
Follow instructions on Page 9 and
relight burners to verify proper operation.
11. Replace heat shields and cooking grills.
COOKING GRILLS
•Clean with mild soap detergent and water. Do not use steel wire bristles to clean the porcelain coated
cooking grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner.
14
PROPER BURNER OPERATION

TROUBLE SHOOTING:
Problem: Possible Causes:
•Burner will not light 1. Check LP cylinder fuel level.
2. Bad electrode spark.
Check to see if the grill will “match light.”(See Page 9)
Electrode or collector may need adjustment.
3. Burner may not be properly seated.
4. Burner may be obstructed.
5. The cylinder valve may be closed.
6. Regulator is not properly seated on cylinder valve.
•Fire at control knobs 1. Burner holes may be obstructed. See section on
Cleaning and Maintenance of the Burner holes.
2. Burner is improperly seated on control valve.
3. Gas connections may be loose.
Leak Check and tighten all connections.
•Yellow Flames at burner 1. Burner is obstructed. See section on
Cleaning and Maintenance of the Burner.
•Flame blows out on “LOW”1. Burner holes may be obstructed. See section on
Cleaning and Maintenance of Burners.
2. Grill is not sufficiently preheated.
3. Burner is improperly seated on control valve.
•Burner does not get hot enough 1. Flow control device has been activated in regulator.
2. Turn off grill and the fuel supply. Disconnect
grill from cylinder valve. Reconnect grill to
cylinder and light grill. See section on
Connection to the LP Cylinder.
•Grill is Too Hot 1. Excess grease build-up causing grease fires.
2. Damaged or faulty regulator.
Replace with Brinkmann parts.
3. Cook on a lower temperature setting.
15

16
•To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in
use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717.
•Wash cooking grills and heat shields with hot, soapy water, rinse well and dry. Lightly coat cooking grill
with vegetable oil or vegetable oil spray.
•Clean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or
vegetable oil spray to the interior surface to prevent rusting.
•If rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or fine
grit emery cloth. Touch-up with a good quality high-temperature resistant paint.
•Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, then
lightly coated with vegetable oil or vegetable oil spray to minimize rusting.
GRILL COOKING TIPS
CLEANLINESS
•Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw
meat, un-cooked poultry or seafood.
•When using a platter to carry raw meat, un-cooked poultry or seafood to the grill, make sure to wash the
platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different
platters for raw and cooked foods.
•Never use the same utensils when handling raw meat, un-cooked poultry or seafood unless you wash the
utensils thoroughly with soap and hot water.
•Never re-use marinade from raw meat or un-cooked poultry on foods that have been cooked and are
ready to be served.
GRILLING TO PROPER TEMPERATURE
•Use a meat thermometer to be sure food has reached a safe internal temperature. You may order a
Commercial-quality thermometer from Brinkmann. For more information on this product and other
Brinkmann accessories, please refer to the accessory Pages at the end of this manual.
•The US Department of Agriculture recommends the minimum temperature be reached for the
following food items:
Chops . . . . . . . . . . . . . . . . . . . .145 degrees F
Ground Meat . . . . . . . . . . . . . . .160 degrees F
Pork . . . . . . . . . . . . . . . . . . . . . .160 degrees F
Poultry . . . . . . . . . . . . . . . . . . .180 degrees F
Roasts . . . . . . . . . . . . . . . . . . . .145 degrees F
HELPFUL HINTS
•If you pre-cook meat or poultry, do so immediately before grilling.
•Never defrost meat at room temperature or on a countertop.
•Refrigerate leftovers within 2 hours of taking food off the grill.
•For additional information, please phone the USDA’s toll free Meat & Poultry Hotline at 1-800-535-4555.
PROPER CARE & MAINTENANCE

ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING OR OPERATING YOUR GRILL.
WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.
The following provided tools are required to assemble this Brinkmann Pro Series 2400 Grill:
•Flathead Screwdriver
•Hex Nut Wrench
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1 Left Side Table End Cap
1 Left Side Table
1 Side Burner Lid
1 Side Burner Table
1 Side Burner Plastic Handle
1 Side Burner Grate
1 Side Burner Knob
1 Side Burner Bezel
1 Side Burner Igniter
1 Side Burner Bowl
1 Side Burner
1 Grease Cup
1 Match Holder
1 Tank Heat Shield
1 Heat Shield Plate
1 Left Cart Legs (Longer)
1 Cart Front Panel
1 Cart Base
1 Tank Lock Mechanism
1 Right Cart Legs (Shorter)
2 Locking Casters
2 Hubcaps
2 Wheels
1 Hose Heat Shield
PARTS LIST:
1 Hood
1 Brinkmann Name Plate
1 Temperature Gauge
1 Left Hood End Cap
1 Right Hood End Cap
2 Hood Hinges
1 Left Hood Handle Bracket
1 Hood Handle
1 Right Hood Handle Bracket
1 Grill Body Assembly
1 Hose / Regulator Assembly
3 Burners with Cotter Pins
1 Burner Bracket
3 Igniter Electrode Assemblies
3 Control Knobs
1 Side Burner Igniter Lead
1 Warming Rack
2 Cooking Grills
2 Heat Tents
1 Grill Bottom
1 Electronic Igniter Button
1 Electronic Igniter Spring
1 Electronic Igniter
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(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
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FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.
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2 M8 X 15mm bolts
2 M8 X 15mm shoulder bolts
6 M6 X 12mm bolts
1 AA/1.5V Alkaline battery
6 Star Washers
PARTS BAG CONTENTS
Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before
you begin the installation process.
Your Parts Bag will include:
M8 X 15mm bolts
M8 X 15mm
shoulder bolts
M6 X 12mm bolts
Star Washers
#8 Self-Tapping Screws
AA/1.5V Alkaline battery
Wheel washers
Wheel axle bolts
Screwdriver
Hex nut wrench
2 Wheel washers
2 Wheel axle bolts
1 Screwdriver
1 Hex Nut Wrench
6 #8 Self-Tapping Screws
Qty. Qty.