Broadcast Devices CDS-302 Product manual

Broadcast Devices, Inc.
CDS-302 Automatic Composite
Switcher/Distribution
Amplifier
TECHNICAL REFERENCE MANUAL
Broadcast Devices, Inc.
5 Crestview Avenue
Cortlandt Manor, NY 10567
Tel. [phone]
Fax. [phone] REV: C 01/04

2
Table of Contents
The CDS-302 Automatic Composite Switcher/Distribution Amplifier
I. Introduction
A. Unpacking and Inspection
B. General Description
II. Specifications
III. Installation
A. Initial Configuration
B. Location and Hookup Considerations
C. Composite Connections and Adjustments
D. Composite Loop Through Connection
E. Remote Control/Status Connection
F. Automatic Operation
G. Manual Operation
IV. Warranty
V. Schematic Diagrams
A. Overall Schematic

3
Introduction
The CDS-302 Automatic Composite Switcher/Distribution System is intended to be used in
conjunction with suitable FM or TV stereo generators and/or composite STLS, SCA and SAP
generators for the purpose of switching between two composite sources and distributing these
signals to main and back up exciters and provides a front panel test point. This is done with a
high degree of isolation so that equipment can be interfaced easily. The typical configuration for
the CDS-302 is to distribute a composite stereo signal to a main and back up exciter. The same
can be done with virtually any signal applied to a modern broadcast exciter. The CDS-302
incorporates a loop through of the input signal so that the composite source selected can be
routed to a suitable RDBS generator for pilot lock and RDBS injection. The CDS-302 has an
integrated silence sensor that allows for the automatic switching of the incoming signal upon
detection of user defined silence. The CDS-302 also has an auxiliary port for the addition of
optional modules that can perform various conversions of the input signals. The following is a list
of the modules available and their functions.
1. AES3C module, AES Digital Input to Stereo composite output. This module accepts an
AES3 digital input and converts it to a stereo composite waveform which is then routed to
the B input of the switcher
2. LRC module, Left/Right analog in to composite output. This module accepts a left and
right analog signal and converts them into a composite stereo waveform which is routed
to the B input of the switcher
3. CLR module, Left/Right Output stereo decoder. This module accepts the output of the
A/B switcher and decodes the composite signal back to left and right. The output is
available at the rear of the unit.
For pricing and availability of these modules, contact your local broadcast equipment dealer.
A. Unpacking and Inspection
Carefully unpack the unit after receipt and inspect for damage that may have occurred during
shipping. If damage is noted, contact the shipper immediately and file a damage claim. The
contents of the package have been insured to cover total replacement cost. Make certain that the
package contents are the same as noted on the packing slip. If not, contact Broadcast Devices,
Inc. Check to make sure all mechanical parts are secure. Units are delivered from the factory
configured for 120 volts A.C. 60 Hz. Operation. Check to make sure that the power source is
correct for proper operation. Units are field configurable for 240 Volt operation. See initial
configuration section of part III, installation section for different power configuration.
B. General Description
A suitable composite stereo, S.C.A., R.B.D.S., or S.A.P. signal can be applied to the input
connectors of the CDS-302. As supplied from the factory, the unit is configured to accept a
balanced 10Kohm bridging input. If it is desired to unbalance or terminate the input see initial
configuration under part III, installation instructions. All three rear panel outputs of the DA are
configured to drive a 50-ohm cable.
Adjustments for individual output level can be accomplished from the front panel. Power
indication is also provided on the front panel.

4
II. Specifications
Input Impedance: 10K or 50 ohm balanced/unbalanced selectable
Output Impedance: 50 ohms unbalanced
Maximum Output level: 4 Volts Peak to Peak into 50 ohms
Gain: 6 dB variable
Frequency Response: Better than +/- 0.05 dB from 20 Hz to 100 kHz
Total Harmonic Distortion: Better than 0.05% into 50 ohms
Inter - Modulation Distortion: Better than 0.05% S.M.P.T.E. 4:1
System Noise: Better than 80 dB below 4 Volts Peak to Peak
Input Connectors: 2 - Isolated B.N.C.
Output Connector: B.N.C. (2 rear, 1 front panel)
Power Requirements: 120/240 Volts A.C. 50 - 60 Hertz
Operating Temperature Range: 0 - 60°Celsius non condensing atmosphere
Physical Dimensions: 1.75 H X 19 W X 10 D (inches)
III. Installation
A. Initial Configuration
Before installing the unit it is a good idea to decide whether or not the unit will operate balanced
or unbalanced and/or bridging or terminated at its input. Generally, to avoid ground loops
between equipment it is advisable to operate the unit in the balanced configuration. If for some
reason it is desired to operate the units unbalanced and/or to terminate the input to 50 ohms,
locate the rear panel four position DIP switch. Push the switch section marked terminate down. If
unbalanced inputs are desired, push the switch position marked unbalanced down. If the
automatic feature is to be used, select 60 or 30 seconds silence by the following method, for 60
seconds push the 60 second switch down. For 30 seconds, place both the 60 and 30 second
switches in the down position.
The unit as configured from the factory is set to accept 120 Volts A.C. 60 Hertz electrical power.
To change the power setting, first remove the power cord from the power entry connector. Slide
the plastic cover to the left and with a pair of long nosed pliers carefully remove the power select
p.c. board from the power entry module. Select the desired power configuration by placing the
power entry p.c. board back into the module so that the desired power setting can be read from
left to right.
B. Location and Hookup Considerations
Locate the CDS-302 in a 19-inch E.I.A. standard rack enclosure in close proximity to the
equipment that it is going to interface between. Allow sufficient airflow space between equipment
to allow for proper cooling. It is important that the cables being fed from composite sources such
as stereo generators and STL receivers be kept as short as is practical. The CDS-302 can drive
lines at least as long as 25 feet with no degradation of signals. It is advisable to keep all cable
lengths as short as possible to prevent stray R.F. pick up.
C. Composite Connections and Adjustments
Make all desired input and output connections to your external equipment. Make sure that the
CDS-302 is plugged in to a properly grounded A.C. receptacle. If possible, interrupt the audio
feeding the CDS-302 and measure the signal to noise ratio with a suitable voltmeter. If the noise
measurement obtained is acceptable you can proceed to the final adjustment of the unit. If the
noise is high there may be stray R.F. pick up or a ground loop. It is a good idea to listen to the

5
system with a suitable audio monitor to determine the source of the noise. Hum is a common
noise present. If hum is present, start by removing one cable at a time to determine the source of
the ground loop. If the hum disappears or changes level when a cable is disconnected, a loop
exists between the CDS-300 and the equipment at the other end of the cable removed. This will
generally not happen with an input unless the unit has been configured for unbalanced operation.
If this is the case, try the balanced input mode of operation. If a ground loop is present between
the CDS-300 and an exciter or STL, feed the CDS-300 to a balanced input. Most modern exciters
accommodate balanced cables.
D. Composite Loop Through Connection
The CDS-302 can route the selected input to an external device such as an RDS generator or
composite processor by connecting a suitable cable to the loop through out connection on the
rear of the unit. The output of the external device can then be routed back to the DA portion of the
CDS-302 by connecting it to the loop through input connector. Once these connections have
been made, the loop through switch should be placed in the “in” position by sliding it to the left as
viewed from the rear of the unit.
As shipped from the factory, the CDS-302 is adjusted to produce unity gain from input to output.
It may be necessary to adjust levels as some exciters can require slightly different levels to
produce 100% modulation. Simply adjust the front panel controls for suitable modulation on each
exciter.
E. Remote Control/Status Connection
Refer to the table below for remote control and status connections. The CDS-302 requires a
momentary ground closure for switching operation. The CDS-302 can accept an open collector
output for this purpose or a simple relay closure will actuate a switching function. Status provided
is a set of dry contacts offering NO/C/NC connection to remote control equipment.
Remote Control Status Table
Pin 1 Error Status Relay NO
Pin 2 Error Status Relay COM
Pin 3 Select B Input
Pin 4 Select A Input
Pin 5 Error Reset
Pin 6 Input Status Common
Pin 7 Input Status B NO
Pin 8 Input Status A NO
Pin 9 Ground
Momentary connection between pins 3,4 and Ground pin 9 activates switching function remotely.
All status connections are dry contact.
F. Automatic Operation
For automatic operation it is necessary to first select whether the silence sensor will switch
upon 30 or 60 seconds. For 60 second operation, place the rear panel DIP switch marked “
60 sec” in the down position. For 30 second silence sensing, place both the 60 and 30
second switches in the down position. To operate the CDS-302 in the automatic mode first
make certain that an adequate feed is input to the selected switcher input. The peak to peak
signal should be on the order of 3.5 volts for proper operation of the silence sensor. Next,
push the “auto” button on the front panel. Finally, push the error reset button to extinguish the
error indicator LED. As long as a proper feed is present the switcher will not switch until
silence is detected for more than the selected silence sense timeout. If silence is detected

6
and the silence sensor commands a switch, the error indicator LED will light and no further
switching will occur until the error is reset from the front panel or via remote control. Once the
error is reset, the unit will be ready to switch automatically as long as the “auto” button
indictor LED is illuminated. It is still possible to manually switch the switcher from the front
panel or by remote control if the unit is in the auto mode. It may be necessary to reset the
error indicator after a manual switch in order for the unit to detect silence and automatically
switch.
G. Manual Operation
To operate the CDS-302 in manual, simply depress the “manual” button on the front panel. The
unit will function as a manual switcher taking commands from the front panel switcher buttons or
from the remote control connector.

7
IV. Warranty
Broadcast Devices, Inc. products are warranted against failure due to faulty materials or
workmanship for a period of one year from the date of shipment to the ultimate user. The
warranty covers repair or replacement of defective parts at the factory, provided the unit has
been returned prepaid by the user. All shipments to the factory shall have affixed to the outside of
the container an R. A. number obtained from the factory. The above warranty is void if the unit
has been modified by the user outside of any recommendations from the factory or if the unit has
been abused or operated outside of its electrical or environmental specifications. If customer
conducted field tests suggest that the unit may be faulty, whether or not the unit is in warranty, a
full report of the difficulty should be sent to Broadcast Devices, Inc. factory at Cortlandt Manor,
New York. The office may suggest further tests or authorize return for factory evaluation.
Units sent to the factory should be well packed and shipped to Broadcast Devices, Inc. 5
Crestview Avenue, Cortlandt Manor, NY 10567. Remember to affix the R.A. number to the
outside of the carton. Any packages received without such R.A. number will be refused. Note:
freight collect shipments will also be refused. When the unit has been received, inspected and
tested, the customer will receive a report of the findings along with a quotation for recommended
repairs, which are found falling outside of the standard warranty. Units returned for in-warranty
repairs which are found not to be defective will be subject to an evaluation and handling charge.
In-warranty units will be repaired at no charge and returned via prepaid freight.
Out-of-warranty units needing repair require a purchase order and will be invoiced for parts,
labor, and shipping charges.
When ordering replacement part, always specify A) Part number or Description, and Quantity;
B) Date of Purchase, Where Purchased; C) Any Special Shipping Instructions. Always specify a
street address, as shipping companies cannot deliver to a postal box.
Broadcast Devices, Inc. is not responsible for any other manufacturer’s warranty on original
equipment. Nor are we responsible for any failure, damage, or loss of property that may occur
due to the installation or operation of our equipment outside of recommended specifications.

8
V. Schematic Diagrams
A. Schematic Diagram

5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
Broadcast Devices, Inc.
INPUT 1
INPUT 2
REMOTE
RESET ERR
MANUAL LED
AUTO EN
AUTO DEF
AUTO LED
LOOP OUT
LOOP IN LOOP BYPASS
FRONT PANEL INTERFACE
NOTE: ALL RELAYS SHOWN IN "POWER OFF" STATE
B
CDS-300MAINBOARD
C
1 1Sunday, March 07, 2004
{}
Title
Size Document Number Rev
Date: Sheet of
RYCH2
RYCH1
SELCH2
AUTODEFLEDAUTOENLED AUTODEFSW
VOLDN
AUTOENSW
SELCH1
VOLUP
RSTERR
RSTERR
ERRCOM
ERRNO
IN2N
IN1N
IN1P
LEDCH1 LEDCH2
LEDERR
AUTODEFLED
RSTERR
AUTODEFSW
ERRCOM
AUTOENLED
SELCH1
LEDERR
SELCH1
AUTOENSW
SELCH2
ERRNO
SELCH2
LEDCH1
AUDIOINN
INP
AUDIOINP
AUDIO-BUS
INN
IN2P
CHASSIS
INP
INN
INN
INP
RYCOM
LEDCH2
LEDCH1
AUDIO-BUS
-15V
+15V
+15V
+15V
+15V
-15V
-15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
+15V
-15V
+15V
+15V
-DC
+DC
-15V
+5V
+5V
+15V
+5V
-15V
+15V
-15V
+15V
-15V
+15V
C40
4.7uF 50V
CR7
1N4007
C38
.1 50V
+
-
U6A
NE5532A
3
21
8 4
CR2
1N4007
C53
.1 50V
CR5
1N4007
U11
LM7805
1 3
2
Vi Vo
GND
C7
.1 50V
P3
HDR3
1
2
3
C50
4.7uF 50V
Q6
2N3906
C51
.1 50V
C44
4.7uF 50V
CR3
1N4007
R43
12K
CR11
1N914 R57
470 1/4W
Q1
2N3906
C60
.33 50V
C4
.1 50V
J4
BNC
J1
BNC
R46
1K 1/4W
C54
4.7uF 50V
R34
1K 1/4W
S1
C48
.1 50V
C39
470uF 25V
C12
.1 50V
R26
10K 1/4W
C18
3300uF 25V
R53
1.3K 1/4W
C15
4700uF 50V
C26
.1 50V
CR8
1N4007
R37
3.3K
J2
BNC
R54
1.3K 1/4W
R42
5.6K
C3
4700uF 50V
RESET
SET
K1
T84S17D434
13 11
9
14 12
10
1
16
15
2
3
4
5
7
6
8
J6
BNC
R41
3.9K 1/4W
CR1
1N4007
R33
10K 1/4W
C46
.01 50V
R36
1K 1/4W
C34
.1 50V
C36
4.7uF 50V
R40
150K
R60
1K
C10
4.7uF 50V
C32
.1 50V
C30
.1 50V
Q5
2N3904
Q3
2N3904
R59
15K
+
-
U9
BUF634
3
26 5
1
8
7 4
R44
49.9 1/4W
R47 49.9 1/4W
CR15
1N4007
R7
1.3K 1/2W
VR2
10K
C5
.1 50V
R22
1.3K 1/4W
R24
1K 1/4W
C55
.1 50V
R35
1K 1/4W
C6
3300uF 25V
C25
.1 50V
J8
12
3
4
+
-
U7
AMP02
3
26 5
1
8
74
+
-
U10
BUF634
3
26 5
1
8
7 4
R14
1.3K 1/2W
J7
BNC
C52
4.7uF 50V
C42
.1 50V
R11
120 1/2W
U4
LM317
3 2
1
Vi Vo
ADJ
P1
DB9F
5
9
4
8
3
7
2
6
1
C17
.1 50V
C47
.1 50V
CR10
1N914
C27
.1 50V
K3
G6A-235P
46
8
13 11
9
1
16
CR13
1N914
R25
1K 1/4W
C57
.1 50V
P2
HDR16DUAL
1
3
5
2
4
6
7 8
9
11
13 14
12
10
15 16
C41
.01 50V
Q4
2N3904
CR14
1N914
K4
G6A-235P
46
8
13 11
9
1
16
J5
BNC
R51
1K 1/4W
DS1
CM5693
C37
4.7uF 25V
C20
4.7uF 50V
CR12
1N914
U5A
MC14013B
5
3
6
41
2
14 7
D
CLK
SET
RESET Q
/Q
VDD GND
C43
.1 50V
C58
.1 50V
CR9
1N914 R5 120 1/2W
C49
4.7uF 50V
R56
1K 1/4W
R23
10.0K
R32
100
R30
10K 1/4W
R55
49.9 1/4W
FB1
FB
R50
49.9 1/4W
R21
1.3K 1/4W
R49
47K 1/4W
R45
49.9 1/4W
R27
1K 1/4W
R58
1K +
-
U6B
NE5532A
5
67
C56
4.7uF 50V
C45
4.7uF 50V
CR4
1N4007
J3
BNC
Q2
2N3904
R29
1K 1/4W
C28
.1 50V
R28
1K 1/4W
VR3
10K
R48
47K 1/4W
C19
.1 50V
C59
3300uF 25V
U1
LM337
2 3
1
Vi Vo
ADJ
C35
4.7uF 50V
CR6
1N4007
C33
.1 50V
R39
150K
+
-
U8
BUF634
3
26 5
1
8
7 4
CR16
1N4007
U5B
MC14013B
9
11
8
10 13
12
D
CLK
SET
RESET Q
/Q
VDD GND
R52
1.3K 1/4W
J9
12
3
4
P4
HDR14x2
1
3
5
2
4
6
7 8
9
11
13 14
12
10
15 16
17
19 18 20
21
23 22 24
25 26
27 28
VR1
10K
R31
10K 1/4W
R38
33K
C29
.1 50V
S2
1
2
3
4
8
7
6
5
C16
.1 50V