Brobo TNF-115 User manual

PRODUCT AND MAINTENANCE MANUAL
MANUAL
CUTTING SAW
Model No. TNF-115
YOUR BROBO WALDOWN DISTRIBUTOR IS:
BROBO WALDOWN (AUST) PTY. LTD.
A.C.N. 098 264 316
A.B.N. 42 098 264 316
65-67 Williams Rd, Dandenong, 3175
PO BOX 4274 Dandenong Sth, 3164
Victoria, AUSTRALIA.
Tel: [phone] Email: [e-mail]
Fax: [phone] Website: www.brobo.com.au
Certified System
Quality
ISO 9001

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1
INTRODUCTION
INDEX
1. INTRODUCTION ............................................................................................................................... 2
2. SAFETY APPLICATIONS..................................................................................................................... 3
2.1 DESCRIPTION OF THE SYMBOLS USED IN THE INSTRUCTION ................................................. 3
2.2 SAFETY INSTRUCTIONS ............................................................................................................ 4
3. PRODUCT DESCRIPTION .................................................................................................................. 6
3.1 GENERAL VIEW ........................................................................................................................ 6
3.2 TECHNICAL DESCRIPTION ........................................................................................................ 7
3.3 TECHNICAL FEATURES ............................................................................................................. 7
3.4 CUTTING DIAGRAMM.............................................................................................................. 7
4. INSTALLATION ................................................................................................................................. 8
4.1 TRANSPORTATION INSTRUCTIONS.......................................................................................... 8
4.2 REQUIRED WORKING AREA ..................................................................................................... 8
4.3 INSTALLATION SETTINGS ......................................................................................................... 9
4.4 FIRST CONNECTION ............................................................................................................... 10
5. PRINCIPLES OF WORK.................................................................................................................... 11
5.1 MAIN SETTINGS ..................................................................................................................... 11
5.1.1 MEASURE CALIBRATION ................................................................................................ 11
5.2 MACHINE CONTROL ELEMENTS ............................................................................................ 11
5.3 OPERATION OF THE MACHINE .............................................................................................. 12
6. MAINTENANCE AND THE LUBRICATION OF THE MACHINE .......................................................... 13
6.1 MAINTENANCE TABLE ........................................................................................................... 13
6.2 MAGNETIC SENSOR ............................................................................................................... 14
6.3 CHANGING THE BLADE .......................................................................................................... 15
7. PNEUMATIC ELEMENTS................................................................................................................. 16
7.1 VALVE AND CYLINDER CONTROL........................................................................................... 16
7.2 COOLING SYSTEM .................................................................................................................. 17
8. TROUBLESHOOTING ...................................................................................................................... 18
8.1 ACTIONS TO BE TAKEN DURING FAILURE.............................................................................. 18
8.2 FAILURE – REASON – SOLUTION TABLE................................................................................. 18
9. CIRCUIT DIAGRAMS ....................................................................................................................... 19
9.1 PNEUMATIC CIRCUIT DIAGRAM ............................................................................................ 19
9.2 ELECTRIC CIRCUIT DIAGRAM ................................................................................................. 20
10. WARRANTY .............................................................................................................................. 22

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2
INTRODUCTION
1. INTRODUCTION
We congratulate you on acquisi on of the high-quality equipment. Undoubtedly, you have made a
correct and well-founded choice, produc on of our company is the highly reliable product corresponding to the
European quality standards. The equipment is simple in usage, has high consumer proper es and will serve you
long.
User instruc on contains the manufacturer states principles of work and machine use. Each operator,
beginning to work on the machine should familiaris n vely with the instruc on and understand it.
At correct oper on and observance requests of the present instruc on the manufacturer guarantees
working capacity of the machine during a warranty period.
MANUFACTURER:
Probably that some func onal features of the machine are not reflected in the given document.
Conformity of the informa on containing in the given document is checked by us. Nevertheless
some divergences are possible and complete conformity of the validity is not guaranteed.
The manufacturer reserves the right on produc on and instruc on change.
m
BROBO WALDOWN (AUST) PTY. LTD.
A.C.N. 098 264 316
A.B.N. 42 098 264 316
65-67 Williams Rd, Dandenong, 3175
PO BOX 4274 Dandenong Sth, 3164
Victoria, AUSTRALIA.
Tel: [phone]Email:[e-mail]
Fax:[phone] Website: www.brobo.com.au
Quality
Endorsed
Company
ISO 9001 Lic. 10292
SAI GLOBAL
Quality System

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3
SAFETY APPLICATIONS
2. SAFETY APPLICATIONS
1. It is forbidden to use machine to any person, except the operator.
2. Start operation only at complete reliance that you have familiarized and have understood with
designations and the definitions, concerning safety.
3. It is forbidden to work and execute operations on the machine for operator who has not familiarized
with the given instruction,
4. Acquaintance and understanding of the given instruction has importance for prevention of aggrieving
to the operator, third persons, animal, to environment and the machine.
DO NOT MAINTAIN THE MACHINE WITHOUT OBSERVANCE OF THE ABOVE-STATED ITEMS AS SUCH
OPERATION OF THE MACHINE IS UNEQUIVOCALLY DANGEROUS!
2.1 DESCRIPTION OF THE SYMBOLS USED IN THE INSTRUCTION
Instructions on the data given for the purpose of acquaintance with the machine.
Instructions on necessity of familiarity with a management before machine tool
operation.
Instructions on safety conditions which are obligatory for observance by the user
for the purpose of the prevention of drawing of a possible damage to the
machine.
Warning of high voltage presence.
Warning of possible harm to health of the person and of any kinds of time
damage.
Warning of possibility of occurrence of failures with a deadly or traumatic
outcome.
Instructions for work in protective clothes.
Instructions on necessity of use of ear-phones at work on the machine.
Instructions on necessity of use of goggles at work on the machine.
Instructions on necessity of use of gloves at work on the machine tool.
Warning about possible trauma receptions at hands clamping.
Prohibiting sign. It is forbidden to touch. Dangerous.
Warning of performance of necessary measures before the beginning of service
of the equipment.
Warning of heat presence.
Attention! Danger of a clamp!

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4
SAFETY APPLICATIONS
2.2 SAFETY INSTRUCTIONS
ATTENTION! Read the instruction and familiarize with all rules and positions.
Keep the instruction in a reliable place. The instruction should be near at hand,
for consultations in an operating time on care of the equipment.
The expert performing works on installation of the machine tool, is obliged to
study the given instruction attentively.
It is forbidden to carry out repair at occurrence of failure of the machine for
operator, failure should be eliminated by the expert of service department.
The machine and its details are necessary for protecting from every possible
external influences. Carry out the regular control of filter-regulator and fill up oil
level at its insufficiency.
It is forbidden to be under the machine during loading and unloading.
It is necessary to provide machine grounding. It is forbidden to maintain the
machine tool without grounding!
At work on the machine it is necessary to use goggles.
Not to be treated to action of natural noise of the machine it is necessary to use
ear-phones.
At replacement of disks it is necessary to use gloves.
It is necessary to use only original spare parts.
Make thrifty use of the control panel, do not suppose any mechanical damages.
Equipment start is carried out by the expert of service department. It is
forbidden to suppose any other person to start.
Equipment repair should be carried out only by experts of the service centre and
only with use of the original spare details and parts.
Use the equipment for other purposes which distinct from are the provided
scope can lead to dangerous situations.
Be always attentive and watch that you do, do not start thoughtlessly work with
the machine. Machine operation is forbidden if you have got tired or be under
the influence of narcotic substances, alcohol or medicines. The minute
carelessness at equipment operation can lead to serious traumas or mutilations.
Operation of the machine with the damaged network cable is forbidden.
It is necessary to immediately replace the damaged cable with the new.
Use special working clothes. Don’t wear spacious subjects of clothes or an
ornament. Preserve hair, clothes and gloves from mobile knots and details. Free
clothes, ornaments or long hair can be tightened by moving parts of machine.
Before the repair or service beginning it is necessary to disconnect a supply of
electricity and compressed air from the machine.
It is forbidden to remove the protective details which are on the machine. It is
necessary to remember that protective details of the equipment are established
for the purpose of safety at work on the machine.

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SAFETY APPLICATIONS
Avoid clamping hands between the cylinders intended for fixing of a cross-
section and moving parts of the equipment.
Do not open safety covers to a machine blackout.
Only one operator should work on the machine.
The machine should pass regular service and adjustment. Do not use the
machine tool in faulty condition.
Do not use the machine tool in wet and damp premises.
It is forbidden to touch a heating plate of the working machine.
Attention! Do not stay between moving cutting heads.

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PRODUCT DESCRIPTION
3. PRODUCT DESCRIPTION
3.1 GENERAL VIEW
Picture 3.1-1 General view
1. Power switch
2. Motor “START” buton
3. Clamping pedal
4. Electric panel
5. Clamping cylinder
6. Angle fixator
7. Cutting degree adjustment handle
8. Cutting table
9. Cutting head
10. Protective cover
11. Motor
12. Cooling system switch
13. Coolant sprey speed regulator
14. Conveyor connection
15. Left conveyor
16. Right conveyor
17. Size adjustment stop
2
9
4
6
8
11
1
3
5
7
10
12
13
14
17
16
15
3

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PRODUCT DESCRIPTION
3.2 TECHNICAL DESCRIPTION
-Cutting range +45° / -45°
-Special design of sliding plate prevents sawdust collecting inside it
-Diameter of a saw blade is 400 mm
-Smooth movement of cutting head is carried out with the shock-absorber
-Vertical pneumatic clamping kit
3.3 TECHNICAL FEATURES
3PH 380V model
Voltage : 380 V 220V
3PH 220V model
Frequency : 50/60 Hz 50/60 Hz
Motor power : 1,1 kW 1,1 kW
RPM : 2810 2810
Total power : 1,1 kW 1,5kW
Air pressure : 6–8 Bar 6-8 Bar
Air consumption : 2,2 lt./min. 2,2 lt./min.
Sawblade external Ø diameter : 400 mm 400 mm
Sawblade internal Ø diameter : 32 mm 32 mm
Sawblade thickness : 4 mm 4 mm
Sawblade Z : 120 120
Sawblade RPM : 4800 4800
Minimum cutting length : 360 mm 360 mm
Maximum cutting length : 3300 mm 3300 mm
Width : 780 mm 780 mm
Length : 6570 mm 6570 mm
Height : 1570 mm 1570 mm
Weight : 140 kg 140 kg
3.4 CUTTING DIAGRAMM
Ø400 mm
X (mm)
Y(mm)
050 150 200
0
50
100
150
200 45°
90°

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INSTALLATION
4. INSTALLATION
►The equipment has passed working tests of all mechanic, electric and pneumatic units at factory.
All materials and the spare parts have passed the complete careful control before delivery in a
transport company.
►At equipment acceptance make the control on availability/absence of any transport damages.
4.1 TRANSPORTATION INSTRUCTIONS
►The machine should be standing upright and positioned centrally on top of a wooden pallet.
While the machine is situated on the pallet, position the forklift arms under the pallet between
the runners, keeping in mind that the machine is head heavy. Move the entire unit to an
accessible area as close as possible to the final location.
►Carefully remove the packing frame surrounding the saw unit. Once completed, proceed by
elevating the machine away from the pallet base using a sling harness wrapped around the
cutting head of the saw. Ensure that the floor is as level as possible before finally positioning the
machine to the desired location.
It is forbidden to be under the machine during loading and unloading.
1. At loading to forklift it is necessary to avoid damage of cables, cylinders, hoses, filter-
regulator and control panels.
2. Means for moving should have dimensions corresponding for the machine.
3. Avoid blows of the machine tool in the course of moving.
4. Machine moving should be performed by a forklift.
4.2 REQUIRED WORKING AREA
►For high-efficiency work of the machine it is recommended to place the machine in workshop
with maintenance of indicators of the distances indicated by the manufacturer. A – B the placings
shown on the plan, it is necessary to keep plots the free. The minimum recommended distance
from the uppermost point of the machine tool to a ceiling constitutes 2 mt.
Picture 4.2-1 Required Working Area
500 mm
А100 mm
B

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INSTALLATION
4.3 INSTALLATION SETTINGS
►Care should be taken for the floor to be straight and sound the
machine will be positioned. Note that there will be sufficient distance
around the machine in order to work safely, for easy servicing and
maneuvers.
►
The machine should be scaled. The machine that is well scaled will
reduce the vibration, working will be easier and the production and the
quality will also increase.
►Pressure of air should constitute 6-8 Bar. Usage of a thick hose
interferes with air pressure decrease on all length of a line. Besides, it is
necessary to avoid hit of moisture for the prevention of breakage of
valves and pneumocylinders.
►Warning:if there is no air dryer in the pneumatic system connection
of machine, parts of the pneumatic group are not subject to warranty
service!
►The electrical connections of the machine should be done by the
service staff or qualified electrician.
►
The used electric switchboard should correspond to norms of safety
and electric standards. The voltage stabilizer should be connected to a
line of a supply of electricity.
►The grounding contour prevents aggrieving to the user by wandering
currents, for this reason the correct system and reliability of a contour of
grounding has special importance.
►Grounding line should be connected to the machine body.
►Voltage changes, its increase and decrease is harmful and dangerous
to the equipment. To prevent these events use a voltage stabilizer.
Otherwise the manufacturer does not bear any responsibility for possible
malfunctions.
►Warning: if there is no voltage stabilizer in electric system connection
of the machine, parts of electric and pneumatic are not subject to
warranty service!
►In the machine used a cable with 5 pins (3 phases + 1 neutral + 1
grounding), corresponding to IP 44 standards and the power of machine.
It is necessary to ensure that similar standards for plug sockets.