Brocade Communications Systems 200E Series Operating and maintenance manual

53-1001274-02
28 July 2009
®
Fixed Rack Mount Kit
Installation Procedure
Supporting Brocade 200E, 300, 4100, 4900, 5000, 5100, 5300, 7500 series,
7600, 7800, 8000, AP7420 and Encryption Switch
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2 of 12 Fixed Rack Mount Kit Installation Procedure
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Copyright © 2009 Brocade Communications Systems, Inc. All Rights Reserved.
Brocade, the B-wing symbol, BigIron, DCX, Fabric OS, FastIron, IronPoint, IronShield, IronView, IronWare, JetCore, NetIron, SecureIron, ServerIron,
StorageX, and TurboIron are registered trademarks, and DCFM, Extraordinary Networks, and SAN Health are trademarks of Brocade
Communications Systems, Inc., in the United States and/or in other countries. All other brands, products, or service names are or may be
trademarks or service marks of, and are used to identify, products or services of their respective owners.
Notice: This document is for informational purposes only and does not set forth any warranty, expressed or implied, concerning any equipment,
equipment feature, or service offered or to be offered by Brocade. Brocade reserves the right to make changes to this document at any time,
without notice, and assumes no responsibility for its use. This informational document describes features that may not be currently available.
Contact a Brocade sales office for information on feature and product availability. Export of technical data contained in this document may
require an export license from the United States government.
The authors and Brocade Communications Systems, Inc. shall have no liability or responsibility to any person or entity with respect to any loss,
cost, liability, or damages arising from the information contained in this book or the computer programs that accompany it.
The product described by this document may contain “open source” software covered by the GNU General Public License or other open source
license agreements. To find out which open source software is included in Brocade products, view the licensing terms applicable to the open
source software, and obtain a copy of the programming source code, please visit
http://www.brocade.com/support/oscd.
Brocade Communications Systems, Incorporated
Document History
The following table lists all published versions of the Fixed Rack Mount Kit Installation Procedure.
Corporate and Latin American Headquarters
Brocade Communications Systems, Inc.
1745 Technology Drive
San Jose, CA 95110
Tel: [phone]
Fax: [phone]
E-mail: inf[email protected]om
Asia-Pacific Headquarters
Brocade Communications Systems China HK, Ltd.
No. 1 Guanghua Road
Chao Yang District
Units 2718 and 2818
Beijing 100020, China
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
European Headquarters
Brocade Communications Switzerland Sàrl
Centre Swissair
Tour B - 4ème étage
29, Route de l'Aéroport
Case Postale 105
CH-1215 Genève 15
Switzerland
Tel: [phone]
Fax: [phone]
E-mail: emea-inf[email protected]
Asia-Pacific Headquarters
Brocade Communications Systems Co., Ltd. (Shenzhen WFOE)
Citic Plaza
No. 233 Tian He Road North
Unit 1308 – 13th Floor
Guangzhou, China
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
Title Publication number Summary of changes Date
Fixed Rack Mount Kit Installation
Procedure
53-0000244-03 Added 3250 and 3850
support and new
illustrations and format.
December 2003
Fixed Rack Mount Kit Installation
Procedure
53-0000244-04 Updated to include 3800
and 4100; minor editorial
changes.
July 2004
Fixed Rack Mount Kit Installation
Procedure
53-0000244-05 Updated to include 200E;
minor editorial changes.
January 2005

Fixed Rack Mount Kit Installation Procedure 3 of 12
53-1001274-02
Fixed Rack Mount Kit Installation
Procedure
53-0000244-06 Minor technical corrections. June 2005
Fixed Rack Mount Kit Installation
Procedure
53-1000244-07 Updated with minor
hardware changes; minor
editorial changes.
October 2005
Fixed Rack Mount Kit Installation
Procedure
53-1000244-08 Added support for 4900 and
7500.
February 2006
Fixed Rack Mount Kit Installation
Procedure
53-0000244-09 Added support for the 5000
switch.
December 2006
Fixed Rack Mount Kit Installation
Procedure
53-0000244-10 Rebranded to current
standards and changed title
and text of manual to
include “7500 series.”
January 2008
Fixed Rack Mount Kit Installation
Procedure
53-0000244-11 Added support for the
Brocade 300, 5100, and
5300 switches
March 2008
Fixed Rack Mount Kit Installation
Procedure
53-0000244-12 Added support for the
Brocade Encryption Switch
August 2008
Fixed Rack Mount Kit Installation
Procedure
53-1001274-01 Added support for the
Brocade 8000 Switch
March 2009
Fixed Rack Mount Kit Installation
Procedure
53-1001274-02 Added support for the
Brocade 7800 Switch
July 2009
Title Publication number Summary of changes Date

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Contents
This document provides instructions to install a 1U, 1.5U, or 2U switch (or SAN Router) in a 19-in. (48.3 cm) EIA
cabinet using the Fixed Rack Mount Kit. The document is organized as follows.
•Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
•Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
•Tool requirements and parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
•Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction
The supported switches are listed in Table 1. The switch can be installed so that the port side is either flush with the
front rails or recessed from the front rails. A recessed position allows a more gradual bend in the fiber optic cables
connected to the switch.
TABLE 1 Supported switches
Switch Height Switch Model
1U Brocade 200E
Brocade 300
Brocade 4100
Brocade 5000
Brocade 5100
Brocade 7500 series
Brocade 7600
Brocade 7800
Brocade 8000
2U Brocade 4900
Brocade 5300
Brocade AP7420
Brocade Encryption Switch

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Installation requirements
Allow 15 to 30 minutes to complete this procedure. Note the following requirements to ensure correct installation
and operation:
•Provide space in a 19-in. (48.3 cm) EIA cabinet, as required for the switch type, with a minimum distance of
28.25 in. (71.76 cm) and a maximum distance of 29.88 in. (75.90 cm) between the front and back rails.
•Verify that the additional weight of the switch does not exceed the cabinet’s weight limits.
•Ensure that an electrical branch circuit with the following characteristics is available:
-Required voltage and frequency as indicated in the hardware reference manual. (200-230 VAC is always
preferred)
-Protection by a circuit breaker in accordance with local electrical codes.
-Supply circuit, line fusing, and wire size that conform to the electrical rating on the switch nameplate.
-Grounded outlet compatible with the power cord and installed by a licensed electrician.
•Ensure that all equipment installed in the cabinet is grounded through a reliable branch circuit connection. Do
not rely on a secondary connection to a branch circuit, such as a power strip.
•Ensure that the cabinet is mechanically secured to ensure stability.
•Ensure that the air temperature at the fan inlet is less than 104oFahrenheit (40oCelsius) during switch
operation.
•Ensure that the airflow available at the air vents meets the minimum requirements for the switch.
ATTENTION
Install the switch with the fan side facing the air-intake aisle. The chassis air intake is on the fan side and exhaust is
on the port side.
Tool requirements and parts list
The following items are required to install a switch using the fixed rack mount kit:
•Clamps or other means of temporarily supporting the switch in the cabinet.
•Phillips #2 screwdriver with torque capability.
•1/4 in. slotted-blade screwdriver with torque capability.
ATTENTION
Use the screws specified for use with the switch. Longer screws can damage the switch.
Ensure that the items listed in Table 2 and illustrated in Figure 1 are included in the kit.
TABLE 2 Parts list
Item Description Quantity
1 Bracket, front right 1
2Bracket,frontleft 1
3 Bracket, rear right 1
4 Bracket, rear left 1

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FIGURE 1 Items in Fixed Rack Mount Kit
5 Screw, 8-32 x 5/16 in., panhead Phillips (torque to 15 in.-lbs, 17 cm-kgs) 12
6 Screw, 6-32 x 1/4 in., flathead Phillips (torque to 9 in.-lbs, 10 cm-kgs) 8
7 Screw, 10-32 x 5/8 in., panhead Phillips (torque to 25 in.-lbs, 29 cm-kgs) 8
8Retainernut,10-32 8
1 Bracket, front right 5 Screw, 8-32 x 5/16 in., panhead Phillips
2 Bracket, front left 6 Screw, 6-32 x 1/4 in., flathead Phillips
3 Bracket, rear left 7 Screw, 10-32 x 5/8 in., panhead Phillips
4 Bracket, rear right 8 Retainer nut, 10-32
TABLE 2 Parts list
Item Description Quantity
scale: 3/16" = 1"
LEFT
RIGHT
#2-0002402-02REV.B
FOXCONN 01/03/2005
1
2
5678
(8x)(8x)(12x) (8x)
(10-32)(10-32 x 5/8 in.)(6-32 x 1/4 in.)(8-32 x 5/16 in.)
3
4

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Installation procedure
ATTENTION
The switch must be turned off and disconnected from the fabric during this procedure.
NOTE
Although this document describes how to install a 1U, 1.5U, and 2U switch, the illustrations show a 1U switch as a
typical configuration.
Complete these tasks to install the switch in a cabinet:
•“Attaching front brackets”
•“Installing the switch in the cabinet”
•“Attaching rear brackets to front brackets”
•“Attaching rear brackets to cabinet rails”
Attaching front brackets
Complete the following steps to attach the front brackets to the switch.
1. Position the right front bracket (Item 1) with the flat side against the right side of the switch (Figure 2).
2. Insert two 8-32 x 5/16 in. screws (Item 5) into one of the pairs of vertically aligned holes in the bracket and then
into the pair of holes on the side of the switch. To install the switch in a recessed position in the cabinet, use the
bracket holes that are set back from the end of the bracket.
3. Insert each 8-32 x 5/16 in. screw (Item 5) through the holes in the bracket and into the corresponding hole in
the switch.
4. Tighten all 8-32 x 5/16 in. screws to a torque of 15 in.-lbs (17 cm-kgs).
5. Repeat step 1 through step 5 to attach the left front bracket (Item 2) to the left side of the switch.

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FIGURE 2 Position the front bracket
Installing the switch in the cabinet
Complete the following steps to install the switch in the cabinet.
1. Position the switch in the cabinet (Figure 3), providing temporary support under the switch until the rail kit is
secured to the cabinet.
2. Attach the right front bracket (Item 1) to the right front rack rail using two 10-32 x 5/8 in. screws (Item 7) and
two retainer nuts (Item 8).
3. Repeat step 2 to attach the left front bracket (Item 2) to the left front rack rail.
4. Tighten all 10-32 x 5/8 in. screws (Item 7) to a torque of 25 in.-lbs (29 cm-kgs
1 Bracket, front right
5 Screw, 8-32 x 5/16 in., panhead Phillips
scale: 1/8" = 1"
!
IOIOI
SilkWorm4100
LNK
SPD
RIGHT
#2-0002402-02R
EV. B
FOXCONN01/03/2005
1
5

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NOTE
The figure above is shown with a recessed mounting configuration on the left and a flush mounting
configuration on the right. You can select either mounting option.
FIGURE 3 Position the switch in the cabinet
Attaching rear brackets to front brackets
Complete the following steps to attach the rear brackets to the front brackets.
1. Position the right rear bracket (Item 4) inside the right front bracket (Item 1) (Figure 4).
2. Attach the brackets using four 6-32 x 1/4 in. screws (Item 6).
3. Adjust the brackets to cabinet depth and tighten the Item 6 screws to a torque of 9 in.-lbs (10 cm-kgs).
1 Bracket, front right 7 Screw, 10-32 x 5/8 in., panhead Phillips
2Bracket,frontleft 8Retainernut,10-32
scale: 1/8" = 1"
LEFT
!
IOIOI
SilkWorm4100
LNK
SPD
RIGHT
#2-0002402-02REV.B
FOXCONN01/03/2005
2
1
7
8

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4. Repeat step 1 through step 3 to attach the left rear bracket (Item 3) to the left front bracket (Item 2).
FIGURE 4 Position the rear and front brackets
Attaching rear brackets to cabinet rails
Complete the following steps to attach the rear brackets to the cabinet rails.
1. Attach the right rear bracket (Item 4) to the right rear cabinet rail using two 10-32 x 5/8 in. screws (Item 7) and
two retainer nuts (Item 8) (Figure 5).
2. Repeat step 1 to attach the left rear bracket (Item 3) to the left rear cabinet rail.
3. Tighten the 10-32 x 5/8 in. screws (Item 7) to a torque of 25 in.-lbs (29 cm-kgs).
ATTENTION
Connect the power cords to a grounded outlet only. Ensure that any power cord is routed so that it is not exposed to
stress. Leave a minimum service loop of 6 in. in the power cord(s) at the connection to switch. This allows enough
freedom of movement to plug and unplug the power cord(s).
4. Provide power to the switch by connecting the power cord(s) to the power connectors on the switch and a power
outlet. Some switches require you to flip a power switch to be powered on.
NOTE
Do not connect the switch to the network until the IP address is correctly set. Refer to the appropriate hardware
reference manual for information on setting the IP address for the switch.
1 Bracket, front right 6 Screw, 6-32 x 1/4 in., flathead Phillips
4 Bracket, rear right
RIGHT
#2-0002402-02 REV.B
FOXCONN 01 /03/2005
1
4
6