Broil King BSABW16 User manual

This manual covers the following BROILMASTER products:
POWER BURNER / DOUBLE SIDE BURNER SINGLE SIDE BURNER MODELS
Installation, Care and Use of Your
BROILMASTER Professional Cooking Product
THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE.
BSAF12D
BSABF12
BSABW16
PREMIUM GRILLS
FOR OUT DOOR USE ONLY
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THIS MANUAL THOROUGHLY
BEFORE INSTALLATION, USE OR SERVICING OF THIS EQUIPMENT
NOTE TO INSTALLER
This manual must remain with Gas Appliance. Check your local building codes for proper
method of installation. In the absence of local codes, this unit should be installed in accordance
with National Fuel Gas Code No. ANSI Z21.58D-2002 USA or CAN/CGA-B149.1/.2 Natural
Gas/Propane Code. (Canada) latest edition or the National Electrical Code ANSI/NFPA No. 70
or the Canadian Electrical Code CGA 1.6b2005 or latest edition.
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PREMIUM GRILLS
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TABLE OF CONTENTS
BROILMASTER BBQ Models.......................................................................................................... 2/4
Overall Dimensions .......................................................................................................................... 5
Combustible Enclosure.....................................................................................................................6
Warning Before Use.........................................................................................................................7
Safety Information.............................................................................................................................8
NOTICE: Commonwealth Of Massachusetts / CA Prop 65..............................................................9
Gas Accessory Conversion..............................................................................................................10
LP Gas Cylinder Safety Information.................................................................................................11
Gas Requirements and Connections................................................................................................12-15
Power Burner Use.............................................................................................................................16
Gas Connections...............................................................................................................................17
Lighting Instructions..........................................................................................................................18
Equipment Location..........................................................................................................................19
Insulated Sleeve Information............................................................................................................ 20
Cleaning Methods.............................................................................................................................21-23
Warranty............................................................................................................................................24
Master Parts Distributor List............................................................................................................. 25
Contacting Your BroilMaster Dealer ................................................................................................ 26
Single Side Burner Parts List............................................................................................................27
Double Side Burner Parts List..........................................................................................................28
Power Burner Parts List....................................................................................................................29

USING YOUR ACCESSORY
This manual covers several accessory appliances and optional accessories for those appliances.
ACCESSORIES COVERED IN THIS MANUAL
SINGLE SIDE BURNER
BSAF12D DOUBLE SIDE BURNER
BSABF12
POWER BURNER
BSABW16
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PREMIUM GRILLS

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PREMIUM GRILLS
SPECIFICATIONS
Overall Gas Appliance Dimensions

STEP 2: Place equipment into sleeve and connect gas
POWER BURNER
STEP 1: Place the Stainless Sleeve into the combustible construction
STEP 2: Place equipment into sleeve and connect gas
Built-In Sleeve Dimensions
FOR COMBUSTIBLE INSTALLATIONS
DOUBLE SIDE BURNER
STEP 1: Place the Stainless Sleeve into the combustible construction
COMBUSTABLE ENCLOSURE
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PREMIUM GRILLS

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PREMIUM GRILLS
WARNING BEFORE USE
PREMIUM GRILLS
• Read this manual carefully and completely before using your grill, to reduce the risk of
fire, burn hazard or other injury, and to ensure proper installation and servicing.
• Never use rusted, dented or damaged propane cylinders. Never store additional or
empty propane cylinders in the grill cabinet or in the vicinity of this or any other gas or
electrical appliance. Do not store propane cylinders indoors or on their sides for gas
may escape. Gas cylinders are highly flammable.
• Any Children should never be left alone or unattended in an area where a grill is
located. Place your grill well away from areas where children play. Do not store items
that may interest children in or around the grill, in the cart, or in the enclosure or Island.
• Never move the grill when hot. When in use, portions of the grill are hot enough to
cause severe burns.
• Always maintain the required clearances from combustibles as detailed. The Appliance
is designed for outdoor use only. Never use in a garage, building, shed, breezeway, or
other enclosed area. Do not use this grill under any unprotected overhead combustible
construction. Combustible material exposed to heat will catch on fire.
• Gas grills are not designed or certified for and are not to be installed in or on
recreational vehicles, portable trailers, boats or any other moving installation including
commercial use.
• Always have a Fire Extinguisher accessible — never attempt to extinguish a grease fire
with water or other liquids.
• Store your grill in a well-ventilated area. If stored indoors, detach and leave L.P. cylinder
outdoors in a well-ventilated area away from heat and away from where children may
tamper with it. Always leave tank outdoors.
• Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Electrical cords should be placed away from walkways to avoid tripping hazard.
• Do not repair or replace any part of the grill unless specifically recommended in this manual.
Other service should be performed by a certified and qualified Gas and BBQ technician.
• If the grill is installed by a professional installer or technician, be sure that he/she shows
you where your gas supply shut-off is located. All gas lines must have a shut-off that is
readily and easily accessible. If you smell gas, check for gas leaks immediately. Check
only with a soap and water solution. Never check for gas leaks with an open flame.
• Inspect the L.P. gas supply hose prior to each use of the grill. If there is evidence of
excessive abrasion or wear, or the hose is cut, it must be replaced before using the grill.
• The outdoor cooking gas appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any pressure testing of that
system at test pressures in excess of 0.5 psi (3.5 kPa).
• The outdoor cooking gas appliance must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure testing of the gas
supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
!
WARNING
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38730-0-0318
GRILLING SAFETY INFORMATION
1. ALWAYS ENSURE THAT SOMEONE IS
AT THE GAS APPLIANCE AT ALL
TIMES.
2. Prior to using Gas Appliance ensure that
all tie down wires have been removed
from burners. Never operate the Gas
Appliance in a windy area.
3. Avoid wearing loose-fitting garments or
long sleeves while using the Gas
Appliance. Never touch the Gas
Appliance racks, hood or immediate
surrounding metal surfaces with your
bare hands as these areas become
extremely hot during use and could
cause burns.
4. Use an insulated glove or mitt when
opening and operating the Gas
Appliance. Open Gas Appliance lid
slowly to allow heat and smoke to
escape before fully opening.
5. Never lean over hot Gas Appliance
surface or look directly into the Gas
Appliance when attempting to light. The
grill hood must be fully opened when
lighting.
6. Do not heat unopened food containers
as pressure build-up may cause
container to burst.
7. Do not use aluminum foil to line Gas
Appliance racks or drip pans. This will
alter combustion airflow or trap
excessive heat in the control area. This
can result in melted knobs and ignition
modules. Never cover or block grilling
area with any type of pots and/or pans.
These damages are specifically
excluded from your warranty.
8. Never use charcoal in this gas Gas
Appliance.
9. Be aware that cooking excessively fatty
meats and other such products will
cause flare ups. Internal fires or damage
caused by flare-ups or the Gas
Appliance being left unattended while
cooking, are not the responsibility of
BROILMASTER and any resulting
damage is not covered under the terms
and conditions of our warranty.
10. Never Gas Appliance without the drip
pan in place. The drip pan must be
pushed all the way to the back of the
Gas Appliance. Without the drip pan in
place, hot grease could leak downward
and produce a fire or explosion hazard.
11.Grease is extremely flammable. Let hot
grease cool down before attempting to
handle or dispose of it. The drip tray
should be cleaned of grease on a
regular basis.
12. Do not use the Gas Appliance until a
leak check has been performed
13. Do not operate Gas Appliance under
the influence of alcohol or drugs
Important Grilling Safety Information
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PREMIUM GRILLS

WARNING BEFORE USE
PREMIUM GRILLS
Page 9
NOTICE: Commonwealth Of Massachusetts
1. Massachusetts requires all gas be installed using a plumber or gas tter carrying the
appropriate Massachusetts license.
2. All permanently-installed natural gas or propane installations require a “T” handle type
manual gas valve be installed in the gas supply line to this appliance.
3. This does not apply to portable propane installations using a 20 pound cylinder.
WARNING! CALIFORNIA PROPOSITION 65
1. The burning of gas cooking fuel generates some by-products which are on the
list of substances which are known by the State of California to cause cancer or
reproductive harm.
2. California law requires businesses to warn customers of potential exposure to such
substances. To minimize exposure to the substances, always operate this unit
according to the use and care instructions found in this manual. Be certain to provide
adequate ventilation when cooking.
3. Warning: Handling the brass material on this product exposes you to lead, a chemical
known to the state of California to cause cancer, birth defects or other reproductive
harm. (Wash hands after handling this product.)
4. For more information go to this website: www.p65warning.ca.gov
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PREMIUM GRILLS
GAS ACCESSORY CONVERSION
SINGLE BURNER
1. Remove Grill
2. Remove Brass Burner cover
3. Unplug Ignition Wire
4. Unscrew Orifice located in the venturi tube
5. Replace orifice with gas conversion orifice
6. Replace Parts
DOUBLE BURNER
1. Remove Grill
2. Remove Brass Burner covers
3. Unplug Ignition Wires
4. Unscrew Orifice located in the venturi tubes
5. Replace orifice with gas conversion orifice
6. Replace parts
POWER BURNER
1. Remove Grill
2. Remove Burner
3. Locate Orifices on Gas Valves (2 orifices for the 2 Burner rings)
4. Unscrew Orifices
5. Replace orifices with gas conversion orifices
6. Replace Parts
Converting Your Gas Accessory
Your BROILMASTER appliance comes equipped to be converted to the opposite gas.
Each appliance comes "GAS SPECIFIC", natural gas and packed with an LP gas
conversion kit. On the side of the GAS BBQ there will be a rating plate that specifies the
"GAS TYPE" and orifice size as well as contains your SERIAL NUMBER for your
warranty.
HOW DO I CONVERT MY APPLIANCE GAS TYPE?
A professional plumber or gas accessory professional should be used to convert your
gas accessory. An LP conversion Orifice kit is included in your grill.
GAS PROFESSIONAL INSTALLERS