Broil King BSG262N User manual

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PREMIUM GRILLS
GAS GRILL
CARE & USE / INSTALLATION

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PREMIUM GRILLS
Installation, Care And Use Of Your
BROILMASTER Professional Cooking Product
THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE.
This manual covers the following
BROILMASTER products:
GRILL BSG262N
MODELS BSG343N
BSG424N
FOR OUT DOOR USE ONLY
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THIS MANUAL THOROUGHLY
BEFORE INSTALLATION, USE OR SERVICING OF THIS EQUIPMENT
NOTE TO INSTALLER
This manual must remain with grill. Check your local building codes for proper method of
installation. In the absence of local codes, this unit should be installed in accordance with National
Fuel Gas Code No. ANSI Z21.58D-2002 USA or CAN/CGA-B149.1/.2 Natural Gas/Propane
Code. (Canada) latest edition or the National Electrical Code ANSI/NFPA No. 70 or the Canadian
Electrical Code CGA 1.6b2005 or latest edition.
*Grill Head Shown With Optional Carts Above

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TABLE OF CONTENTS
BROILMASTER BBQ Models.......................................................................................................... 2
Unique Features & Benets............................................................................................................. 4
Product Specications..................................................................................................................... 5
Overall Grill Dimensions.................................................................................................................. 6
Control Identication........................................................................................................................ 7
Warning Instructions........................................................................................................................ 8
NOTICE: Commonwealth Of Massachusetts .................................................................................. 9
Grill Location.................................................................................................................................. 10
Location Of Your Grill (Using Your Grill During In Windy Conditions)....................................... 11/12
Built-In Grill Dimensions ................................................................................................................ 13
Vent Registers ............................................................................................................................... 14
Built-In Sleeve Dimensions............................................................................................................ 15
Electrical Requirements & Hook-up............................................................................................... 16
Wiring Schematics......................................................................................................................... 17
LP Gas Cylinder Safety ................................................................................................................. 18
Gas Requirements & Hook-up........................................................................................ 19/20/21/22
Important Safety Grilling Information............................................................................................. 23
Converting Your Gas Grill ......................................................................................................... 24/25
Converting Your Gas Grill Type ..................................................................................................... 26
Regulator Gas Conversion ............................................................................................................ 27
Lighting The Burners ..................................................................................................................... 28
Manually Lighting The Grill............................................................................................................ 29
Burner Type Identication.............................................................................................................. 30
Using The BROILMASTER Grill.................................................................................................... 30
Direct Cooking Method.................................................................................................................. 31
Indirect Cooking Method................................................................................................................ 31
Using The Rotisserie ..................................................................................................................... 32
Cooking Tips.................................................................................................................................. 33
Burner Cleaning And Adjustment................................................................................................... 34
Warnings ....................................................................................................................................... 35
Grill Cleaning Methods .................................................................................................................. 35
Cleaning The Grill..................................................................................................................... 36/37
Light Bulb Replacement ................................................................................................................ 38
Warranty ........................................................................................................................................ 39
Master Parts Distributor List .......................................................................................................... 40
How To Order Repair Parts ........................................................................................................... 40
Contacting Your BROILMASTER Dealer....................................................................................... 41
BROILMASTER Parts List............................................................................................................. 42
Parts Diagram................................................................................................................................ 43
Sleeves, Side Burners, Covers And Island Accessories...................................................... 44/45/46

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4
BROILMASTER
Unique Features And Benets
The BROILMASTER gas grill has some of the most unique
grilling features that will enhance your grilling experience and
make you that “master chef”. These features include multilevel
grilling, enhanced ame tamers to create even heat and minimize
air-ups, Bow-tie burner design with multi ported heat zoning
technology and an optional infrared burner.
Far right grill
shown in the
lower position.
Multilevel cooking surfaces allow you to be able to cook
food closer to the burner and sear the food quickly while
raising the cooking surface allows more delicate food to be
cooked slower on the same heat. Food that may create more
areups can also be placed further away from the heat.
Years of design technology is placed into this “one of a kind”
vaporizer with Stainless Steel pyramid style avor bars and
specially designed evaporation plates. This ame tamer
pump’s even heat onto the food at the same time as vaporizing
overow juices that create added avor in the food.
Bow-tie burner technology is unique to BROILMASTER and
has been used for many years. This new Burner has “Zone
Porting” where the use of different size holes allows for even
heating for the front and back across the entire zone.
An optional sear burner takes the place of the traditional
Bow-tie burner for those occasions where intense heat is
required to quickly sear the food. Professional restaurants
have been using Infrared and sear technology to sear in the
natural juices of the food.

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Product Specications
Description 26" BSG262N 34" BSG343N 42" BSG423N
Main Cooking Area Dimension 456 608 760
Total Cooking Area Sq. In.
(Includes Warming Rack) 606 806 1006
Gas Type NAT NAT NAT
LP Conversion Kit Packed w/Grill Packed w/Grill Packed w/Grill
Orices Main Burners NAT Gas 2 - 2.08 mm 3 - 2.08 mm 4 - 2.08 mm
Orices Main Burners LP Gas 2 - 1.30 mm 3 - 1.30 mm 4 - 1.30 mm
Orices Rear Burner NAT Gas N/A 1.5 mm 1.5 mm
Orices Rear Burner LP Gas N/A 1.1 mm 1.1 mm
Burner Type 2 - Cast SS
Bow Tie
3 - Cast SS
Bow Tie
4 - Cast SS
Bow Tie
Burner BTU's (Each/Total) 18,000 / 36,000 18,000 / 54,000 18,000 / 72,000
Cooking Grids
2 - 5/16" Two
Position SS
3 - 5/16" Two
Position SS
4 - 5/16" Two
Position SS
Vaporizers - Flame Tamers
2 - SS
Pyramid Design
3 - SS
Pyramid Design
4 - SS
Pyramid Design
Heat Zone Dividers 1 - SS
(Removable)
2 - SS
(Removable)
3 - SS
(Removable)
Rear Rotisserie Burner N/A
11,000 BTU
Ceramic
11,000 BTU
Ceramic
Rotisserie Kit Optional Optional Optional
Lid Assembly
Fully Welded
w/Polished
Edges
Fully Welded
w/Polished
Edges
Fully Welded
w/Polished
Edges
Control Panel Fully Welded Fully Welded Fully Welded
Drip Tray Fully Welded Fully Welded Fully Welded
Ignition Type (No Battery) Push And Turn
Flame Thrower
Push And Turn
Flame Thrower
Push And Turn
Flame Thrower
Warming Rack SS Tilt And
Lock Away
SS Tilt And
Lock Away
SS Tilt And
Lock Away
Temp Gauge Hood Hood Hood
Control Panel Lights LED Blue 12V LED Blue 12V LED Blue 12V
Interior Work Lights 2 - Halogen 12V 2 - Halogen 12V 2 - Halogen 12V
Cutout Dimensions For Grill 113/4H x
21D x 231/2W
113/4H x
21D x 311/2W
113/4H x
21D x 391/2W
PRODUCT SPECIFICATIONS

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Overall Grill Dimensions
BSG262
BSG343
BSG424
SPECIFICATIONS
20-1/2"
20-1/2"
20-1/2"

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SPECIFICATIONS
Control Identication
BSG262
BSG343
BSG424

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•Read this manual carefully and completely before using your grill, to reduce the risk of
re, burn hazard or other injury, and to ensure proper installation and servicing.
•Never use rusted, dented or damaged propane cylinders. Never store additional or
empty propane cylinders in the grill cabinet or in the vicinity of this or any other gas or
electrical appliance. Do not store propane cylinders indoors or on their sides for gas
may escape. Gas cylinders are highly ammable.
•Any Children should never be left alone or unattended in an area where a grill is
located. Place your grill well away from areas where children play. Do not store items
that may interest children in or around the grill, in the cart, or in the enclosure or Island.
•Never move the grill when hot. When in use, portions of the grill are hot enough to
cause severe burns.
•Always maintain the required clearances from combustibles as detailed. The grill is
designed for outdoor use only. Never use in a garage, building, shed, breezeway, or
other enclosed area. Do not use this grill under any unprotected overhead combustible
construction. Combustible material exposed to heat will catch on re.
• Gas grills are not designed or certied for and are not to be installed in or on
recreational vehicles, portable trailers, boats or any other moving installation including
commercial use.
• Always have a Fire Extinguisher accessible — never attempt to extinguish a grease re
with water or other liquids.
•Store your grill in a well-ventilated area. If stored indoors, detach and leave L.P. cylinder
outdoors in a well-ventilated area away from heat and away from where children may
tamper with it. Always leave tank outdoors.
•Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Electrical cords should be placed away from walkways to avoid tripping hazard.
• Do not repair or replace any part of the grill unless specically recommended in this manual.
Other service should be performed by a certied and qualied Gas and BBQ technician.
•If the grill is installed by a professional installer or technician, be sure that he/she shows
you where your gas supply shut-off is located. All gas lines must have a shut-off that is
readily and easily accessible. If you smell gas, check for gas leaks immediately. Check
only with a soap and water solution. Never check for gas leaks with an open ame.
•Inspect the L.P. gas supply hose prior to each use of the grill. If there is evidence of
excessive abrasion or wear, or the hose is cut, it must be replaced before using the grill.
•The outdoor cooking gas appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any pressure testing of that
system at test pressures in excess of 0.5 psi (3.5 kPa).
•The outdoor cooking gas appliance must be isolated from the gas supply piping system
by closing its individual manual shutoff valve during any pressure testing of the gas
supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
WARNING
! !
WARNING BEFORE USE

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NOTICE: Commonwealth Of Massachusetts
1. Massachusetts requires all gas be installed using a plumber or gas tter carrying the
appropriate Massachusetts license.
2. All permanently-installed natural gas or propane installations require a “T” handle type
manual gas valve be installed in the gas supply line to this appliance.
3. This does not apply to portable propane installations using a 20 pound cylinder.
WARNING! CALIFORNIA PROPOSITION 65
1. The burning of gas cooking fuel generates some by-products which are on the
list of substances which are known by the State of California to cause cancer or
reproductive harm.
2. California law requires businesses to warn customers of potential exposure to such
substances. To minimize exposure to the substances, always operate this unit
according to the use and care instructions found in this manual. Be certain to provide
adequate ventilation when cooking.
3. Warning: Handling the brass material on this product exposes you to lead, a chemical
known to the state of California to cause cancer, birth defects or other reproductive
harm. (Wash hands after handling this product.)
4. For more information go to this website: www.p65warning.ca.gov
!
WARNING BEFORE USE

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Grill Location
•Never install this product into a combustible enclosure without an insulated jacket.
Doing so could result in re, property damage and personal injury. Combustible
material is "anything" that can catch on re.
•Never locate the grill under a roof or overhang, in a building, garage, shed or other
such enclosed area.
•Installation must conform with local codes or, in the absence of local codes, with either
the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and propane Installation
Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, in Canada.
WHERE IS THE WIND COMING FROM?
When selecting a suitable location, consider
important factors such as exposure to the
wind and foot-trafc patterns.
If you have a free standing grill, position it
so the prevailing wind blows into the front
control panel (at your back when grilling),
supporting the proper front of BBQ to
rear of BBQ airow. Built-in grills located
in areas with prevailing winds should be
protected by a wind barrier.
Winds hitting the back of the grill directly
may cause problems, as well as wind
blowing along the hood opening
HOW LONG IS YOUR GAS RUN GOING
TO BE?
Keep all gas supply lines as short as
possible because gas lines lose pressure
over distance and with each elbow and tee
that is added. This drop in pressure affects
grill performance.
CHECK THE BBQ IS LEVEL?
Proper leveling during installation is critical.
A grill that is out of level will cause erratic
burner combustion and inefcient, uneven
heating. A carpenter’s spirit level should be
used to level the grill both front-to-back and
side-to-side.
If the oor is uneven or has a decided
slope, re-leveling may be required each
time you move a freestanding unit.
WARNING
! !
Be sure wind doesn’t blow into the back of the hood gap.
LOCATION OF YOUR GRILL