Broil King Q3X-3 User manual

Page 1
GAS-FIRED
Q3X
SERIES
Q3X(N)-3
Q3X GRILL HEAD
PREMIUM GRILLS

B102233-1-0914Page 2
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual.
If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and main-
taining your grill, plus information on ordering replacements parts. Attach a copy of
your receipt to this manual. Your receipt established the proof of purchase required
for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Extinguish any open ame.
2. Shut off gas to the appliance.
3. Open the grill lid.
4. If odor continues, keep away from the appliance call
your gas supplier or your re department.
WARNING: FOR YOUR SAFETY
1. Do not store or use gasoline or other ammable vapors or liquids in the vicinity
of this or any appliance.
2. Only the LP tank connected for use shall be placed in the vicinity of this grill.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during unpacking, assembly and installation.
WARNING
For LP grills, use propane cylinders equipped with an Overll Protection Device (OPD).
An overlled or improperly lled propane cylinder can be dangerous.
IMPORTANT INFORMATION

B102233-1-0914 Page 3
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster
is built to last. In fact we still make replacement parts for Broilmaster grills built
more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of
our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone [phone]

B102233-1-0914Page 4
Y ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster gas grill.
TABLE OF CONTENTS
ASSEMBLY INSTRUCTIONS..................................................................................................... 5
Q3X SERIES PARTS DIAGRAM................................................................................................ 6
GRILL HEAD HARDWARE PACK - B102153 ........................................................................... 7
UNPACK AND REMOVE LID ..................................................................................................... 8
INSERT BURNER HOLD-DOWN BOLT .................................................................................... 9
WIND DEFLECTOR PLACEMENT .......................................................................................... 10
INSERT CONTROL PANEL...................................................................................................... 11
ATTACH IGNITOR WIRE.......................................................................................................... 12
INSTALL BURNER ASSEMBLY............................................................................................... 13
CONNECT IGNITOR LEADS ................................................................................................... 14
KNOB AND BATTERY PLACEMENT ...................................................................................... 15
INSTALL SMOKER DRAWER............................................................................................. 16-17
ASSEMBLE DRIP PAN ............................................................................................................ 18
INSTALL COOKING GRID AND BUCKET............................................................................... 19
INSTALL HANDLE ................................................................................................................... 20
REINSTALL LID........................................................................................................................ 21
PROPANE GAS GRILLS..................................................................................................... 22-24
CONNECTING PROPANE GAS GRILL .............................................................................. 25-26
NATURAL GAS GRILLS .......................................................................................................... 27
COMPLETED ASSEMBLY ....................................................................................................... 28
OWNER’S MANUAL FOR Q3X GRILLS............................................................................. 29-40
OPERATION - PROPANE AND NATURAL GAS GRILLS .............................................. 29-30
MAINTENANCE.............................................................................................................. 31-32
TROUBLESHOOTING......................................................................................................... 33
IMPORTANT SAFETY INFORMATION .......................................................................... 34-35
COOKING TIPS .............................................................................................................. 36-37
WARRANTY TERMS ........................................................................................................... 38
MASTER PARTS DISTRIBUTOR LIST ............................................................................... 39
HOW TO ORDER REPAIR PARTS ..................................................................................... 39
GRILL MAINTENANCE HISTORY....................................................................................... 40

B102233-1-0914 Page 5
BEFORE YOU BEGIN
This Grill Head requires Broilmaster Mounting (Cart, Post, or a Built-In Kit).
See Mounting Instructions to assemble mounting before Assembling Grill Head.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired
location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided.
TOOLS
REQUIRED
3/8”, 7/16”and
REQUIRED
3/4” 3/8” and 7/16”
REQUIRED
3/8” and 7/16”
REQUIRED
3/8”and 7/16”
REQUIRED
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
ASSEMBLY INSTRUCTIONS

B102233-1-0914Page 6
B101778 (1)
DRAINPIPESHUT OFFVALVE
B101779 (1)
BUCKET
B101724(1)
SMOKER BOX
B062998 (1)
SMOKER KNOB
B101781 (1)
DRAWERSUPPORT
DPP113 (1)
BURNER ASSEMBLY
DPP117 (1)
COLLECTOR BOX ASSEMBLY
B102041 (1)
PROTECTIVESLEEVE
B101666 (1)
ELECTRODE
B101834 (1)
ELECTRODE BRACKET
B102042 (1)
TOPWITH HEAT INDICATOR, HINGE
B101665 (1)
PUSH NUT
DP119 (1)
HEAT INDICATOR
B073097 (1)
FOAM GRIP
B070486 (1)
LID HANDLE
B101883 (1)
GRILL BODY TOP
B101732 (1)
COOKING SCREEN (2) PIECES
B101769 (1)
DRIP TRAY DRAIN (2) PIECES
B101747 (1)
DRIP TRAY DRAIN PIPE
B101780 (1)
BUCKET HOOK
B069756 (1)
HOSE & LPS REGULATOR
B101420 (1,LP) OR B101421 (1,NAT)
VALVELPG OR NATURAL
P315 (2,LP) P208 (2,NAT)
ORIFICELPG OR NATURAL
B070084 (2)
VALVE KNOB
B072218 (1)
ELECTRIC IGNITOR
B101622 (1)
CONTROLPANELSHIELD
B101880 (1)
GRILL BODY BOTTOM
B100743 (1)
CONTROLPANELASSEMBLY
B069756 (1)
HOSE & LPS REGULATOR
DPP118 (1)
BURNER BRACKET
DPP7SS (1)
WIND DEFLECTOR
B057805 (2)
COTTER PIN
B057804 (2)
HINGE PIN
B101718 (1)
DRIPPAN
Q3X SERIES PARTS DIAGRAM

B102233-1-0914 Page 7
B101778 (1)
DRAINPIPESHUT OFFVALVE
B101779 (1)
BUCKET
B101724(1)
SMOKER BOX
B062998 (1)
SMOKER KNOB
B101781 (1)
DRAWERSUPPORT
DPP113 (1)
BURNER ASSEMBLY
DPP117 (1)
COLLECTOR BOX ASSEMBLY
B102041 (1)
PROTECTIVESLEEVE
B101666 (1)
ELECTRODE
B101834 (1)
ELECTRODE BRACKET
B102042 (1)
TOPWITH HEAT INDICATOR, HINGE
B101665 (1)
PUSH NUT
DP119 (1)
HEAT INDICATOR
B073097 (1)
FOAM GRIP
B070486 (1)
LID HANDLE
B101883 (1)
GRILL BODY TOP
B101732 (1)
COOKING SCREEN (2) PIECES
B101769 (1)
DRIP TRAY DRAIN (2) PIECES
B101747 (1)
DRIP TRAY DRAIN PIPE
B101780 (1)
BUCKET HOOK
B069756 (1)
HOSE & LPS REGULATOR
B101420 (1,LP) OR B101421 (1,NAT)
VALVELPG OR NATURAL
P315 (2,LP) P208 (2,NAT)
ORIFICELPG OR NATURAL
B070084 (2)
VALVE KNOB
B072218 (1)
ELECTRIC IGNITOR
B101622 (1)
CONTROLPANELSHIELD
B101880 (1)
GRILL BODY BOTTOM
B100743 (1)
CONTROLPANELASSEMBLY
B069756 (1)
HOSE & LPS REGULATOR
DPP118 (1)
BURNER BRACKET
DPP7SS (1)
WIND DEFLECTOR
B057805 (2)
COTTER PIN
B057804 (2)
HINGE PIN
B101718 (1)
DRIPPAN
GRILL HEAD HARDWARE PACK - B102256
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard-
ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be
ordered using the hardware pack part number at the top of the page.

B102233-1-0914Page 8
BROILMASTER
PREMIUM GRILLS
REMOVING LID
To ease assembly, remove Grill Lid
and Warming Rack. Remove Warming
Rack and set aside. Remove the two
Pins and Clips at the rear of the Grill
Lid and set aside. After Pins, Lid and
Warming Rack have been removed,
remove the contents from inside the
Grill.
Prior to assembling Grill Head
assemble Cart or Post mounting first.
Follow Mounting instructions
provided with your Broilmaster Cart or
Post.
UNPACK AND REMOVE LID

B102233-1-0914 Page 9
7/16”
After the Securing Bolt has been installed,
proceed and Install Grill Head on a Cart or
Post Mounting. (See Grill Head on a Cart or
Post Mounting Instructions that come with
the mounting option).
INSERT BURNER HOLD-DOWN BOLT
PHILLIPS PAN
HEAD SCREW
SS, 1/4-20 X 1-1/2
B101649 (1)
HEX NUT,
SS, 1/4-20
B076331(1) .

B102233-1-0914Page 10
Place the Wind Deflector in the bottom
Casting.
The Wind Deflector cannot
be installed until after the bottom
Casting is installed on the Cart or Post.
WIND DEFLECTOR PLACEMENT

B102233-1-0914 Page 11
CONTROL
PANEL
CONTROL
PANEL
SHIELD
3/8”
Note: If Side Shelf Accessory was
purchased install at this time.
Follow Side Shelf instructions.
Ease the Control Shield over the studs on
the Control Panel. Then insert the two
studs through the holes on the front of the
grill. Attach with the two keps nuts.
Remove Plastic Film on label.
INSERT CONTROL PANEL
KEPS NUT,
SS, 10-24
B073967(2)

B102233-1-0914Page 12
Connect the ground wire to the ground
lug on the Collector Box before
installing the burner into the casting.
COLLECTOR BOX
GROUND
LUG
ATTACH IGNITOR WIRE

B102233-1-0914 Page 13
Slide the Venturi on to the Valve
Assembly to the left as shown.
Raise the unsecured end of the Burner
Bracket and slip it over the Phillips
Truss Head Screw. The screw will fit
into the hole on the Burner Bracket.
Insert Cotter Pin.
Note: Ignitor Wires run through center
hole with Venturi.
2
3
Insert the Burner Assembly into
the Grill bottom with the Venturi
Tubes facing the front of the Grill.
1
4
INSTALL BURNER ASSEMBLY
COTTER PIN,
B057805(1)

B102233-1-0914Page 14
IGNITER
Route Leads from Burner and Secure to
Ignitor Terminals (polarity is not
important).
The Ignitor terminals do
not have a polarity.
IGNITOR
CONNECT IGNITOR LEADS

B102233-1-0914 Page 15
Unscrew the Ignitor Knob from the
Control Panel, and insert AA Battery,
positive side up, and replace Ignitor
Button.
AFTER
KNOB AND BATTERY PLACEMENT

B102233-1-0914Page 16
3/8”
Smoker Drawer
Attach Drawer Support Bracket
to inside front of Grill Body.
INSTALL SMOKER DRAWER
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1
B073978 (1)
KEPS NUT,
SS, 10-24
B073967(1)

B102233-1-0914 Page 17
Remove Plastic Film from Smoker Box.
Slide the Smoker Box through the
opening in the Grill Body.
INSTALL SMOKER DRAWER

B102233-1-0914Page 18
DRIP PAN
3/4” PIPE
45° ELBOWS
PIPE SEALANT OR
TEFLON TAPE
FOR USE ON ALL POSTS
AND DCB AND PCB CART
Note: Pipe and Valve components are
packed inside the Smoker Box.
Lightly spread Pipe Sealant on all threads
before assembling to the Drip Pan.
1
Thread the 3/4" Pipe into the bottom of
the Drip Pan and tighten.
2
Assemble the two 45° Elbows.
Note: Make sure the fittings are set to
the proper position.
3
SHOWN IN PROPER
ORIENTATION
FOR USE ON PSCB CART
SHOWN IN PROPER
ORIENTATION
ASSEMBLE DRIP PAN

B102233-1-0914 Page 19
DRAIN BUCKET HANGER
DRAIN SHUT OFF VALVE
DRAIN BUCKET
Lower the Drip Pan into the lower
Casting with the Drain Pipe on the right
side through the oval hole in the
bottom of the Casting. Make sure the
Pipe extends out through the bottom of
the Casting and the Drip Pan is sit level
on the holding tabs.
1
Slide the Drain Bucket Hanger into
place over the pipe and screw on the
Drain Shut Off Valve and tighten.
Note: Position Drain Shut Off Valve so
it does not interfere with the wall of the
Grill Head.
2
Set Cooking Grids in place.
Note: The Cooking Grids allow two
cooking levels.
3
Hang the Drain Bucket on the Drain
Bucket Hanger.
4
DRIP PAN
COOKING GRIDS
Close the valve if you will cook with
liquid.
INSTALL COOKING GRID AND BUCKET

B102233-1-0914Page 20
Tip: For ease of installation, lightly
lubricate the inside of the Foam Grip with
Liquid Soap before twisting it on to
Handle.
INSTALL HANDLE
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1
B073978 (2)