Broil King DPA150-1 User manual

Page 1
BF Side Burner
retain Owner’SManual FOr Future reFerence.
NATURAL OR PROPANE
DPA150-1
PREMIUM GRILLS

B102243-2-0615Page 2
IMPORTANT
This manual should be read thoroughly by the person installing the Side Burner and
all persons who will use and maintain the Side Burner. The installer should be sure
the manual is left in the possession of the user. The user should retain this manual
for future reference when using or cleaning the Side Burner and to properly identify
any repair parts that may be required.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
DPA150 Side Burner. Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. For assistance or additional informa-
tion consult a qualied installer, service agency or the gas supplier.
iF YOu SMell GaS:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open the grill lid.
4. If odor continues, immediately call your gas supplier or re
department.
5. Do not touch electrical switches.
WARNING: FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of
this or any appliance.
An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during unpacking, assembly and installation.
WARNING
Broilmaster Side Burners equipped for propane gas must ONLY use propane cylin-
ders equipped with an Overll Protection Device (OPD). Use only a reputable propane
dealer when exchanging or lling cylinders. An overlled or improperly lled propane
cylinder can be dangerous.
IMPORTANT INFORMATION

B102243-2-0615 Page 3
Thank you for purchasing a Broilmaster Side Burner.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster
is built to last. In fact we still make replacement parts for Broilmaster grills built
more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of
our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone [phone]

B102243-2-0615Page 4
Y ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Broilmaster Side Burner.
TABLE OF CONTENTS
ASSEMBLY INSTRUCTIONS............................................................................... 5
DPA150 SIDE BURNER ASSEMBLY..............................................................6-16
DPA150 PARTS DIAGRAM............................................................................... 6
DPA150 HARDWARE PACK - B101982 ........................................................... 7
DPA150 - INJECTOR (LP) ................................................................................ 7
CONNECT IGNITOR LEADS ............................................................................ 8
REMOVING LID ...........................................................................................9-10
INSTALL SIDE BURNER TO FRAME ............................................................. 11
BATTERY PLACEMENT ................................................................................. 12
INSTALL SIDE BURNER COMPONENTS...................................................... 13
ATTACHING SIDE BURNER TO BRACKET ................................................... 14
INSTALL GRATE ............................................................................................. 15
ORIENT LIFTER TAB ...................................................................................... 16
PROPANE GAS CONNECTION ....................................................................17-20
NATURAL GAS CONVERSION ......................................................................... 20
NATURAL GAS CONNECTION ....................................................................21-22
COMPLETED ASSEMBLY ................................................................................. 23
OWNER’S MANUAL FOR DPA150 SIDE BURNER .....................................24-31
OPERATION - PROPANE AND NATURAL GAS GRILLS..........................24-25
IMPORTANT SAFETY INFORMATION......................................................26-27
COOKING TIPS............................................................................................... 28
WARRANTY TERMS....................................................................................... 29
MASTER PARTS DISTRIBUTOR LIST ........................................................... 30
HOW TO ORDER REPAIR PARTS ................................................................. 30
GRILL MAINTENANCE HISTORY .................................................................. 31

B102243-2-0615 Page 5
Before You Begin
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
This Side Burner must be installed into either a DPA152 Built-In Sleeve or a DPA153 Side Shelf.
TOOLS
REQUIRED
3/4”
REQUIRED
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
ASSEMBLY INSTRUCTIONS

B102243-2-0615Page 6
B101959 (1)
ELECTRODE
B101954 (1)
INJECTOR HOLDER (INCLUDED 1.55 MM INJECTOR)
B069747 (1)
LUG IGNITOR GROUND
B069756 (1)
HOSE & LPS REGULATOR
B101835 (1)
SIDE SHELF GRATE
DPA106 (1)
LID STOP KIT
B101915 (1)
CONTROL PANEL LABEL
R6305 (1)
SS FLEXLINE 34”
B101975 (1)
SHEET METAL ASSEMBLY
B101848 (1)
KNOB
B072218 (1)
IGNITOR, ELECTRONIC
B100228 (1)
SS FLEX LINE 10”
B101923 (1)
TUBE ASSEMBLY
B101836 (1)
GAS VALVE
DPA150 PARTS DIAGRAM

B102243-2-0615 Page 7
B101959 (1)
ELECTRODE
B101954 (1)
INJECTOR HOLDER (INCLUDED 1.55 MM INJECTOR)
B069747 (1)
LUG IGNITOR GROUND
B069756 (1)
HOSE & LPS REGULATOR
B101835 (1)
SIDE SHELF GRATE
DPA106 (1)
LID STOP KIT
B101915 (1)
CONTROL PANEL LABEL
R6305 (1)
SS FLEXLINE 34”
B101975 (1)
SHEET METAL ASSEMBLY
B101848 (1)
KNOB
B072218 (1)
IGNITOR, ELECTRONIC
B100228 (1)
SS FLEX LINE 10”
B101923 (1)
TUBE ASSEMBLY
B101836 (1)
GAS VALVE
GROUND
WIRE
B072684
(1)
BATTERY, AA
B076529
(1)
FLARE, MALE 3/8”
“TEE”
B070323
(1)
FLAME SPREADER
B101955
(1)
SMALL INNER CAP
B101957
(1)
LARGE OUTER CAP
B101956
(1)
INJECTOR
1.15MM (LP)
B101974
(1)
INJECTOR
1.6MM (NAT)
B101953
(1)
DPA150 HARDWARE PACK - B101982
DPA150 - INJECTOR (LP)
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard-
ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be
ordered using the hardware pack part number at the top of the page.

B102243-2-0615Page 8
CONNECT IGNITOR LEADS
GROUND WIRE,
B072684 (1)

B102243-2-0615 Page 9
Remove two screws holding lid in
place. Remove two screws holding
stiffener in place. Set lid and
Stiffener aside until needed at later
step.
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS, 10-16 X 1/2
R4059 (2)
REMOVING LID (IF SHELF IS ALREADY INSTALLED)

B102243-2-0615Page 10
Remove four screws holding frame
and tool hooks bar in place. Set
frame and tool hooks bar aside until
needed at later step.
FRAME
TOOL
HOOKS
BAR
PHILLIPS TRUSS HEAD SCREW,
10-24 X 3/4
B076522 (4)
REMOVING FRAMING (IF SHELF IS ALREADY INSTALLED)