Brooks Instrument SolidSense II Series User manual

Beyond Measure
Installation & Operation Manual
SolidSense II®Series
Pressure Transducers

3 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Contents
Section 1 Introduction
Introduction...................................................................................................................................... 5
Intended Use ...................................................................................................................................6
Notice and Caution Statements....................................................................................................... 6
Product Description Code................................................................................................................6
SolidSense II Pressure Transducer Specications........................................................................ 10
Section 2 Device Conguration and Wiring
General.......................................................................................................................................... 20
Receipt of Equipment ....................................................................................................................20
Recommended Storage Practice...................................................................................................20
Return Shipment............................................................................................................................20
Transit Precautions........................................................................................................................21
Removal from Storage...................................................................................................................21
Mechanical Connections ...............................................................................................................21
Electrical Connections ...................................................................................................................22
Non-Incendive Field Wiring 4-20 mA............................................................................................. 25
Non-Incendive Field Wiring 0-5 Vdc ..............................................................................................26
Zero Adjustment ............................................................................................................................27
Zero Adjustment (SolidSense II Standard Pressure Transducers)................................................ 27
Zero Adjustment (ATEX SolidSense II Standard Pressure Transmitters Only)............................. 28
Integrated Display Operation......................................................................................................... 28
Zero Adjustment (Integrated Display SolidSense II Pressure Transmitters Only)......................... 29
Warranty, Local Sales/Service Contract Information............................................................. Back Cover

4 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Contents
Figures
1-1 SolidSense II Pressure Transducer Sample Congurations ...................................................5
1-2 Dimensional Drawings - SolidSense II Series, SC: Surface Mount, 1.5” C-Seal .................. 12
1-3 Dimensional Drawings - SolidSense II Series, SM: Face Seal, Swivel, Male ....................... 12
1-4 Dimensional Drawings - SolidSense II Series, CS: Surface Mount, 1.125” C-Seal .............. 13
1-5 Dimensional Drawings - SolidSense II Series, SF: Face Seal, Swivel, VCR, Female .......... 13
1-6 Dimensional Drawings - SolidSense II Series, CH: 1.5” C-Seal, High Flow.......................... 14
1-7 Dimensional Drawings - SolidSense II Series, 4S: Tube Weld Stub, 1/4” OD ...................... 14
1-8 Dimensional Drawings - SolidSense II Series, CD:
Surface Mount, Longer Gland, 1.125” C-Seal 10 ...........................................................15
1-9 Dimensional Drawings - SolidSense II Series, NT: 1/4” Male NPT ....................................... 15
1-10 Dimensional Drawings - SolidSense II Series, SM: Face Seal, Swivel Male ........................ 16
1-11 Dimensional Drawings - SolidSense II Series, VS: Face Seal, Fixed Male/Swivel Female .. 16
1-12 Dimensional Drawings - SolidSense II Series, 4A: Micro-Fit Tee, 3/8” Branch X 1/4” Run ... 17
1-13 Dimensional Drawings - SolidSense II Series, VM: Face Seal, Fixed Male.......................... 17
1-14 Dimensional Drawings - SolidSense II Series, Single End (GID)
and Flow Through (GIF) Integrated Display Models....................................................... 18
1-15 Dimensional Drawings - SolidSense II ATEX Pressure Transmitter (Option)........................ 19
2-1 4-20 mA Pinouts ....................................................................................................................23
2-2 Voltage Output Pinouts..........................................................................................................23
2-3 4-20 mA Output Device Wiring to LR056 ..............................................................................24
2-4 Integrated Display Electrical Connections............................................................................. 24
2-5 Non-Incendive Field Wiring for 4-20 mA................................................................................25
2-6 Non-Incendive Field Wiring for 0-5 Vdc................................................................................. 26
2-7 Location of the Zero Adjustment Screw on the Standard SolidSense II Pressure Transducers...27
2-8 Location of the Zero Adjustment Screw on the ATEX SolidSense II Pressure Transmitters . 28
2-9 Proper Wrench/Leverage Points for SolidSense II Devices..................................................28
2-10 Location of the Zero Adjustment Screw on the Integrated Display
SolidSense II Pressure Transmitters ..............................................................................29
Tables
1-1 Optional Cables for SolidSense II - Standard..........................................................................6
1-2 Product Description Code for SolidSense II - Standard ..........................................................7
1-3 Product Description Code for SolidSense II - ATEX................................................................8
1-4 Range/Unit Available Combinations........................................................................................ 9
1-5 Specications ........................................................................................................................10
2-1 Electrical Specications - Minimum Resistance for Output Circuit........................................ 22

5 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Introduction
This manual covers the Brooks®SolidSense II®Series pressure transducers as shown in Figure
1-1 below. Included herein is general information, operating specications, installation, removal
instructions and product warranty information.
This manual is organized into the following sections:
Section 1 - Introduction
Section 2 - Installation
Section A - Essential Instructions
Back Cover - Limited Warranty and Contacts
It is recommended that this manual be read in its entirety before attempting to operate the Brooks
SolidSense II Series devices.
Figure 1-1 SolidSense II Pressure Transducer Sample Congurations

6 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Intended Use
The Brooks SolidSense II Series pressure transducers meet the most rigid semiconductor and
industrial high purity application requirements. With accuracy of 0.25% of full scale, SolidSense
II pressure transducers are used to provide years of reliable pressure monitoring in a variety of
applications. The SolidSense II Series pressure transducers have one of the smallest footprints in
the industry for quick and easy installation in the tightest areas.
Notice and Caution Statements
Warning, caution and notice statements are located throughout this manual in the ANSI format.
A WARNING statement indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
A CAUTION statement indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also be used to alert against unsafe practices.
A NOTICE statement describes specic information that requires special attention.
Product Description Code
The following Product Description Code (PDC) identies the SolidSense II pressure transducer in
various congurations Reference Tables 1-1 thru 1-3. This code is used to order your SolidSense II
pressure transducer. Call your Brooks Service and Support Representative if you need assistance.
Table 1-1 Optional Cables for SolidSense II - Standard

7 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Table 1-2 Product Description Code for SolidSense II - Standard
* Tube stubs (4S and 4T) are not suitable for compression joint.
Code Description Code Option Option Description
I. Base Model Code GF Pressure Transducer
GI Pressure Transducer with integrated display
II. Body Type D Dead End
F Flow Through
III. Pressure / Vacuum
Range
*Refer to available
combinations in
Range/Unit
(Table 1-4)
00 30
45 45
60 60
01 100
02 250
X1 150
X2 235
05 500
10 1000
25 2500
30 3000
15 1500 Torr Only
IV. Pressure / Vacuum
Units (Full Scale
Range1)
*Refer to available
combinations in
Range/Unit
(Table 1-4)
A Absolute, psi
C Compound, psi
G Gauge, psi
B Absolute, Bar
P Compound, Bar
S Gauge, Bar
F Absolute, KPa
R Compound, KPa/MPa
K Gauge, KPa
E Absolute, MPa
D Gauge, MPa
T Absolute Torr (available for PSI 05, 10, & 15 only)
V. Output 3 0.00 to 10.00 Vdc
4 4 to 20 mA
5 0.05 to 5.05 Vdc
6 0.2 to 5.2 Vdc
7 2 to 10 Vdc
8 No signal output (GI model with display only)
VI. Electrical Connection GFF GFD GIF GID
A 4 ft Pigtail with AMP®Connector (3-pin) - Current Output Only X X
B Bendix®Connector X X
D 15 Pin HD D-Sub Connector - Voltage Output Only X X
E 9 inch Pigtail with 15 Pin HD D-Sub Connector - Voltage Output Only X X X X
G 4 ft Pigtail with AMP®Connector (4-pin) - Voltage Output Only X X
H 6 inch Pigtail with Molex®Connector X X
K 9-pin D-Sub - Voltage Output Only X X
L 10 ft (3m) Pigtail X X X X
M5 inch (0.127m) Pigtail with AMP®Connector (4-pin) - Voltage Output Only X X
N 16.5 ft cable with Bendix®Type (Bayonet) X X X X
P 6 ft (2m) Pigtail X X X X
Q 12” Pigtail with M12 Connector X X X X
R 8 inch Pigtail with AMP®Connector (4-pin) X X
S 2m (79”) Pigtail with 9-Pin D Connector - Current Output Only X X
V 18 inch Pigtail with 6-pin Molex®Connector X X
W2 inch Pigtail with AMP®Connector (4-pin) plus 1” strain relief (± 1/8”) at
20° angle from bottom dead center X X
Y 18” Pigtail with 4 Pin AMP Connector X X
Z 36 inch Pigtail with Bendix®Connector (Bayonet) X X X X
3 8 inch Pigtail with AMP®Connector (4-pin) - Analog Only X X X X
GFF GFD GIF GID
VII. Fittings 4S* Tube Weld Stub 1/4” O.D. X
4T* Duncan T, 1/4” Tube Weld Stub X
CD Surface Mount, 1.125” C-Seal, 0.5” longer gland X X
CH Surface Mount, 1.5” C-Seal, High Flow K1H X
CS Surface Mount, 1.125” C-Seal, Standard X X
NT 1/4” NPT X
SC Surface Mount, 1.5” C-Seal X
SF Face Seal, swivel female 1/4" X X X X
SM Face Seal, swivel male 1/4" X X X X
VM Face Seal, xed male 1/4" X X
VS Face Seal, xed male/swivel female on Duncan T 1/4" X
Sample Standard Model Code
I II III IV V VI VII
GF F 02 C 4 P SF

8 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Table 1-3 Product Description Code for SolidSense II - ATEX
SPECIFIC CONDITIONS OF USE: YES as shown below:
The equipment shall only be used in an area of not more than pollution degree 2, as dened in IEC 60664-1.
Provisions shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 140%.
The connector as well as the corresponding sealing which are provided by the end user in the end use application shall be in accordance with
all applicable clauses of IEC 60079-7. A minimum degree of protection IP54 according to IEC 60529 shall be ensured. The connector has to
be installed in a way that it is protected against an impact energy of more than 4J.
Code Description Code Option Option Description
I. Base Model Code GF Pressure Transducer
II. Body Type D Dead End
F Flow Through
III. Pressure / Vacuum Range
*Refer to available combinations in
Range/Unit (Table 1-4)
00 30
45 45
60 60
01 100
02 250
X1 150
X2 235
05 500
10 1000
25 2500
30 3000
15 1500 Torr
IV. Pressure / Vacuum Units
(Full Scale Range)
*Refer to available combinations in
Range/Unit (Table 1-4)
A Absolute, psi
C Compound, psi
G Gauge, psi
B Absolute, Bar
P Compound, Bar
S Gauge, Bar
F Absolute, KPa
R Compound, KPa/MPa
K Gauge, KPa
E Absolute, MPa
D Gauge, MPa
T Torr
V. Output 4 4 to 20 mA
5 0.05 to 5.05 Vdc
VI. Electrical Connection P 2m Pigtail
Q 12" Pigtail with M12 Connector
L 3m Pigtail
E 9 inch Pigtail w/15-pin (standard) D-sub Connectors
N 16.5 foot cable with Bendix®Type (Bayonet)
VII. Fittings 4S Tube Weld Stub 1/4” O.D. (GFD Only)†
CS Surface Mount, 1.125” C-Seal, Standard (GFD Only)
CH Surface Mount, 1.5” C-Seal, High Flow K1H (GFD Only)
SC Surface Mount, 1.5” C-Seal (GFD Only)
NT 1/4” NPT (GFD only)
VM Face Seal, xed male (x2 on Duncan T for GFF)
VS Face Seal, xed male/swivel female on Duncan T (GFF Only)
SM Face Seal, swivel male (x2 on Duncan T for GFF)
SF Face Seal, swivel female (x2 on Duncan T for GFF)
4T Duncan T, 1/4” Tube Weld Stub (GFF Only)*
VIII. Explosion Proof A FM and ATEX approved
†Tube stubs (4S and 4T) are not suitable for compression joint.
Sample Standard Model Code
I II III IV V VI VII VIII
GF F 02 C 4 P SF A

9 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
III. Pressure/
Vacuum Range
Code
Select Range 00 45 60 01 X1 X2 02 05 10 14 15 25 30
IV. Pressure /
Vacuum Units
(Full Scale Range)
A PSI (A) 30 - 60 100 - - 250 500 1000 - - 2500 3000
C PSI (C) 30 45 60 100 150 235 250 500 1000 - 1500 2500 3000
G PSI (G) 30 - 60 100 - - 250 500 1000 - - 2500 3000
B BAR (A) 2 - - 7 - - 17 34 69 100 - 172 207
P BAR (C) 2 - - 7 - - 17 34 69 - - 172 207
S BAR (G) 2 - - 7 - - 17 34 69 - - 172 207
F KPa (A) 207 - - - - - - - - - - - -
R KPa (C) 207 - - - - - - - - - - - -
K KPa (G) 207 - - - - - - - - - - - -
E MPa (A) .29 - - .69 - - 1.7 3.4 6.9 - - 17.2 20.7
R MPa (C) - - - .69 1 - 1.7 3.4 6.9 - - 17.2 20.7
D MPa (G) - - - .69 - - 1.7 3.4 6.9 - - 17.2 20.7
T Torr (T) - - - - - - - 500 1000 - 1500 - -
(A)=Absolute, (C)=Compound, (G)=Gauge
Table 1-4 Range/Unit Available Combinations

10 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
SolidSense II Pressure Transducer Specications
Table 1-5 Specications
Performance Non-Display Version Display Version
Temperature: --- ---
Operating: -20ºF to 180ºF (-29ºC to 82ºC) -20°F to 140°F (-29°C to 60°C)
Storage: -40ºF to 180ºF (-40ºC to 82ºC) -40°F to 167°F (-40°C to 75°C)
Compensated: -4ºF to 140ºF (-20ºC to 60ºC) / 68ºF to 140ºF (20ºC to 60ºC) 0-10 Vdc version
Burst Pressure: 400% full scale
Design Pressure: 300% full scale up to 2000 psi, 250% full scale for higher ranges
Proof Pressure: 200% full scale up to 2,000 psi, 150% full scale for higher ranges
Accuracy: 0.25% full scale (BFSL)
Response Time: < 5 msec
Zero and Span Temperature
Coefcient (each): ---
>100 PSI Ranges Full Scale: +0.02% full scale/OF (-4ºF to 140ºF, -20ºC to 60ºC)
+0.50% full scale (68ºF to 140ºF, 20ºC to 60ºC) 0 to 10 Vdc version
<100 PSI Ranges Full Scale: +0.04% full scale/OF (-4ºF to 140ºF, -20ºC to 60ºC)
+1.00% full scale (68ºF to 140ºF, 20ºC to 60ºC) 0 to 10 Vdc version
Mechanical
Housing: Stainless steel, polymer plastics
Wetted Parts: 316L stainless steel, SEMI F20
Surface Finish: Compliant with SEMI F19
Cleanliness: Compliant to ASTM F1374-92 (2005)
Internal Volume: 1.79cc
Process Connections: (See Product Congurations for available options
Approximate Shipping Weight: 0.70 lb. (0.32 kg
Electrical
Supply Current: Max. 10 mA Max. 30 mA
Power Requirements: 10 to 30 Vdc for 4 to 20 mA output
11 to 30 Vdc for 0 to 5 Vdc output
13 to 32 Vdc for 0 to 10 Vdc output
15 to 30 Vdc for 4 to 20 mA output and
no signal output
11 to 30 Vdc for 0 to 5 Vdc output
13 to 30 Vdc for 0 to 10 Vdc output
Optional Display Non-Display Version Display Version
Digits: N/A -xxx to 1xxx
Type: N/A 7 Segment Red LED
Polarity: N/A Automatic (-) Display
Over Pressure Reading Trigger: N/A 10% full scale ± 5% full scale
(Display reading: 1---)

11 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Table 1-5 Specications (Continued)
Electrical (Cont.)
Display Accuracy: ±-0.25% of Rdg ± 1 Count for psi
(excluding transducer output) N/A ± - 0.25% of Rdg ± 5 Count for kPa
Character Size: N/A 0.30” height
kPa/psi Switch: N/A Yes
Rotatable: N/A Continuous rotation covering 4 quadrants
Zero Pot: N/A Ye s
Zero Pot Adj. Screwdriver: N/A 1-1.2 mm at type
Approvals and Compliance
FM Approval: Some GFD and GFF models are FM approved. Consult factory for more information
EMC: Compliant to EU Directive 2004/108/EC
RoHS Compliant to EU Directive 2002/95/EC

12 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Figure 1-3 Dimensional Drawings - SolidSense II Series, SM: Face Seal, Swivel, Male
Figure 1-2 Dimensional Drawings - SolidSense II Series, SC: Surface Mount, 1.5” C-Seal
GFD Congurations

13 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Figure 1-4 Dimensional Drawings - SolidSense II Series, CS: Surface Mount, 1.125” C-Seal
GFD Congurations
Figure 1-5 Dimensional Drawings - SolidSense II Series, SF: Face Seal, Swivel, VCR, Female

14 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Figure 1-6 Dimensional Drawings - SolidSense II Series, CH: 1.5” C-Seal, High Flow
Figure 1-7 Dimensional Drawings - SolidSense II Series, 4S: Tube Weld Stub, 1/4” OD
GFD Congurations

15 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Figure 1-8 Dimensional Drawings - SolidSense II Series, CD: Surface Mount, Longer Gland, 1.125” C-Seal
Figure 1-9 Dimensional Drawings - SolidSense II Series, NT: 1/4” Male NPT
GFD Congurations

16 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Figure 1-11 Dimensional Drawings - SolidSense II Series, VS: Face Seal, Fixed Male/Swivel Female
Figure 1-10 Dimensional Drawings - SolidSense II Series, SM: Face Seal, Swivel Male
GFF Congurations

17 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
GFF Congurations
Figure 1-12 Dimensional Drawings - SolidSense II Series, 4A: Micro-Fit Tee, 3/8” Branch X 1/4” Run
Figure 1-13 Dimensional Drawings - SolidSense II Series, VM: Face Seal, Fixed Male

18 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
Figure 1-14 Dimensional Drawings - SolidSense II Series, Single End (GID) and Flow Through (GIF) Integrated Display Models
GID & GIF Integrated Display Congurations

19 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 1 Introduction
For more details on the SolidSense II ATEX compliant pressure transmitters, visit our website at
www.BrooksInstrument.com/Products for the data sheet: DS-PR-SolidSense II ATEX-PT-eng or
contact your nearest Brooks Customer Service Center for assistance.
Figure 1-15 Dimensional Drawings - SolidSense II ATEX Pressure Transmitter (Option)

20 Manual SolidSense II®Series Pressure Transducers
Brooks Instrument Section 2 Installation
General
This section provides installation instructions for the Brooks®SolidSense II pressure transducers.
Refer to Section 1 of this manual for dimensions.
Receipt of Equipment
When the equipment is received, the outside packing case should be checked for damage
incurred during shipment. If the packing case is damaged, the local carrier should be notied at
once regarding his liability. A report should be submitted to the nearest Brooks Instrument location
listed on the Global Service Network page on our website:
BrooksInstrument.com/GlobalSupportCenters
Remove the envelope containing the packing list. Carefully remove the instrument from the
packing case. Make sure spare parts are not discarded with the packing materials. Inspect for
damaged or missing parts.
Recommended Storage Practice
If intermediate or long-term storage of equipment is required, it is recommended that the
equipment be stored in accordance with the following:
a. Within the original shipping container.
b. Ambient temperature 21°C (70°F) nominal, 79°C (175°F) maximum -29°C (-20°F) minimum.
c. Relative humidity 45% nominal, 60% maximum, 25% minimum.
Return Shipment
Prior to returning any instrument to the factory for any reason, visit our website for instructions on
how to obtain a Return Materials Authorization Number (RMA #) and complete a Decontamination
Statement to accompany it: BrooksInstrument.com/Service. All instruments returned to Brooks
also require a Material Safety Data Sheet (MSDS) for the uid(s) used in the instrument. Failure
to provide this information will delay processing of the instrument.
Instrument must have been purged in accordance with the following: