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Broughton MCe 9.0-21 User manual

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MCe 9.0-21
PORTABLE AIR CONDITIONER.
PRODUCT MANUAL.
MCe 9.0-21
SHEET 1 OF 13
Warnings and important information-------------------------------------------P3-4
•
Technical specification--------------------------------------------------------------P4
•
Set up and operation-----------------------------------------------------------------P5-6
•
Setting the digital thermostat-----------------------------------------------------P7
•
Control diagrams----------------------------------------------------------------------P8
•
Maintenance----------------------------------------------------------------------------P9-10
•
Spare parts------------------------------------------------------------------------------P11-12
•
Wiring diagrams-----------------------------------------------------------------------P13
•
TABLE OF CONTENTS
SHEET 2 OF 13
WARNINGS
These instructions should be read by:
The specifying engineer.
The installation engineer.
The user.
The service engineer.
Failure to follow these instructions may result in risk of
•
personal injury or damage to the equipment.
Damage due to a failure to follow these instructions will
•
invalidate the warranty.
The appliance must be serviced by qualified engineers
•
in compliance with local regulations.
The appliance must be switched off and disconnected from
•
the power supply before any work is carried out.
There are no user controls inside the appliance casing.
•
Do not place anything on top of the appliance.
•
An air gap of at least 300mm should be allowed at the front
•
and rear of the unit to ensure a clear airflow.
Do not disconnect the appliance from the supply under load.
•
For internal use only. Do not use out of doors.
•
Warning. Exhaust fan liable to start without notice.
•
Extension cables should be correctly rated for the load,fully
•
unwound and never run through water or over sharp edges.
Always transport and store in an upright position.
•
Maximum operating temperature
35
C
.
•
Minimum operating temperature 15
C
.
•
Specifications:
The MCe9.0 is a Mono-block portable air conditioning unit.
It is connected to a 13 Amp. 230Vac. 50Hz power supply and comes fitted with a fused
uk moulded plug.
It is recommended that the supply to the machine should be protected by a 30mA RCD
SHEET 3 OF 13
This appliance contains an A2L refrigerant classified as mildly flammable.
Always read the user and service manual before operation.
The minimal charge within the appliance does not require a minimum room
size for safe operation.
WARNING.
Do not use means to accelerate the defrosting process or to clean, other than those recommended by the
manufacturer.
The appliance shall be stored in a room without continuously operating ignition sources (for example:
open flames, an operating gas appliance or an operating electric heater.
Do not pierce or burn.
Be aware that refrigerants may not contain an odour.
SHEET 4 OF 13
4 x M5 fixings
with star washers.
Set up and operation:
To prevent transport damage the appliance is shipped with the rear exhaust spigot supplied loose.
The rear exhaust spigot must be fitted before use.
Tools required: No2 PZ screwdriver.
1: Remove the 4 x M5 fixings with star washers at the rear of the machine.
2: Use these fixings to secure the exhaust spigot in place. Pinch tight. Ensure the star washers are refitted.
Exhaust spigot fitted
SHEET 5 OF 13
Set up and operation cont'd:
The unit is designed to operate between
15
C
and
35
C
. Operation outside of
•
these temperatures could cause compressor failure and will invalidate the warranty.
If the temperature in the room is above
35
C
it is recommended that all the doors
and windows are opened and the unit run on Fan only to reduce the temperature.
The appliance is fitted with a frost prevention system which controls the condenser
•
fan. The fan will switch in and out depending on the temperature of the system.
Warning! The fan is liable to start without notice.
Site the unit on a firm level surface and apply the castor brakes. Do not operate
•
the machine without engaging the castor brakes.
Attach the 200mm exhaust duct and route to a suitable discharge point. Keep the
•
duct as short and straight as possible. Do not operate the unit if the hose is kinked
or puntured. Do not exceed the supplied length of exhaust duct.
Should cold air need to directed to a particular area fit the air discharge hoses to the
•
front outlets and extend to the desired discharge points.
Do not exceed 1.25M per hose.
Check that the water drain tank is correctly located in it's housing and the
•
flexible drain hose is inserted into the tank.
Connect the unit to a 230Vac 50Hz power supply.
•
Turn the 'Fan On' switch to 'I' to start the fans.
•
Turn the 'Cooling On' switch to 'I' to start the compressor. It should be noted that
•
the compressor will not start if the fan switch is not in the on position or the ambient
temperature is below 15
C
. The compressor is fitted with a start delay timer and will not
run for 3 minutes from activation of the cooling switch. This device is designed to protect
the compressor from repeated start/stop cycles.
Set the digital thermostat to the desired temperature (This is the 'set point'). During normal
•
running the digital thermostat read-out shows the ambient temperature of the room.
(See P6 for setting the digital thermostat)
Set the variable fan speed controller to the desired speed.
•
Allow a minimum of 10 minutes for the unit to start cooling.
•
During the cooling process the unit will produce condensate (water) which will drain
•
into the water drain tank. Once this tank fills to a set level it will switch the
compressor and fans off and illuminate the 'Tank Full' lamp.
Before removing the water drain tank, and to avoid any potentially damaging
•
water spillage, switch the fans and cooling off and allow 5 minutes for any
accumulated moisture within the machine to drain into the tank.
To empty the tank carefully remove it from the machine using the grab handle on
•
the top by lifting and sliding it forwards. Do not loosen or remove the large screw cap
on the front of the tank. Once the tank is emptied replace it in the housing ensuring
it is correctly located and that the flexible drain hose is inserted into the tank.
The machine can now be restarted.
•
Ensure the water drain tank is empty prior to transportation.
•
Do not remove the water drain tank while the machine is operating.
•
SHEET 6 OF 13
Setting the digital thermostat:
The set point is the minimum temperature the air-conditioner will operate down to.
•
To see the set point push and immediately release the SET key: the display will
•
show the set point value.
Push and immediately release the SET key or wait for 5 seconds to display the
•
ambient room temperature.
How to see the set point:
Defrost key.
(Not used)
Set key.
Up/ down
keys.
Power key.
(Not used)
The appliance comes factory set at 15
C
.
•
Push the SET key for more than 2 seconds to change the set point value.
•
The value of the set point will be displayed and the "
C" LED starts blinking.
•
To change the set point value push the up or down arrows within 10 seconds.
•
The minimum set point is 15
C.
To memorise the new set point value push SET key or wait for 10 seconds.
•
How to change the set point:
SHEET 7 OF 13
Water drain
tank
Locking castors
Discharge
hoses
Exhaust spigot
Digital
controller
Fans on
rocker
switch
Tank full
lamp
Cooling on
rocker switch
Variable fan
speed controller.
Control panel
Operation and controls:
SHEET 8 OF 13
Maintenance and upkeep:
Maintenance and service work should only be carried out by competent technicians with experience and
qualifications in the handling of A2L refrigerants.
The appliance should always be disconnected from the power supply before any work is carried out.
Before maintenance work is carried out all technicians should:
a) Carry out safety checks to ensure the risk of ignition is minimised.
b) Operate with controlled procedures to minimise the risk of flammable gas or vapour being present while
work is carried out.
c) Ensure all staff in the local area are instructed in the nature of the work being carried out.
d) Not work in confined spaces.
e) Check work areas with an appropriate leak detector prior to and during work to minimise the risk of
flammable atmospheres.
f) If any hot work is being carried out an appropriate fire extinguisher should be available to hand. Either
Co2 or dry powder.
g) All possible ignition sources should be kept sufficiently far away from the work area.
h) Adequate ventilation shall be provided when breaking into the refrigeration system. The ventilation should
safely disperse any released refrigerant to the external atmosphere.
i) When replacing electrical components only spare parts specified by the manufacturer shall be used.
j) Electrical work should be preceded with initial safety checks:
i) All capacitors need to be discharged in a manner that avoids sparks.
ii) No live electical components or wiring should be exposed while charging, recovering or purging the
system.
iii) There is continuity of earth bonding.
k) Under no circumstances should potential sources of ignition be used in the searching for or detection
of refrigerant leaks.
l) On discovery of a leak all refrigerant should be removed before a repair is carried out. The manufacturer
recommends purging the circuit with an inert gas before brazing.
m) Before charging ensure the refrigeration system is earthed.
SHEET 9 OF 13
1: Check and clean the evaporator and condenser heat exchanger coils. Build up of dust
and dirt can severly effect the performance of the machine. Remove the front and rear
panels and clean with compressed air.
2: Periodically check the water tank drain mechanism is operating correctly and the drain
hose is present and in good condition.
3: Regularly inspect the mains cable and plug for signs of damage or wear. Do not operate
the machine with a damaged mains cable.
4: Check that the castors are running freely and that the breaking mechanisms are working
correctly.
Troubleshooting guide:
SHOULD YOU CONTINUE TO EXPERIENCE PROBLEMS PLEASE CONTACT THE SUPPLIER.
Routine checks:
SHEET 10 OF 13