Broughton POWERDUCT MCM230 User manual

PRODUCT MANUAL.
MCM230 POWERDUCT
PORTABLEAIRCONDITIONER.
MCM230
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WARNINGS
These instructions should be read by:
Thespecifying engineer.
Theinstallation engineer.
Theuser.
Theservice engineer.
Failureto followthese instructionsmay resultin risk of•
personal injuryordamageto theequipment.
Damagedueto afailureto followthese instructionswill•
invalidatethewarranty.
Theappliance mustbeserviced byqualified engineers•
in compliance with local regulations.
Theappliance mustbeswitched off and disconnected from•
thepowersupplybeforeanyworkiscarried out.
Thereareno usercontrolsinsidetheappliance casing.•
Do notplace anything on top oftheappliance.•
An airgap ofatleast300mm should beallowed atthefront•
and rearoftheunitto ensureaclearairflow.
Do notdisconnecttheappliance fromthesupplyunderload.•
Forinternal use only. Do notuse outofdoors.•
Extension cables should becorrectlyrated fortheload,fully•
unwound and neverrun through wateroroversharp edges.
Always transportand storein an uprightposition.•
Maximumoperating temperature35C.•
Minimumoperating temperature21C.•
Specifications:
TheMCM230 isaMono-block portableairconditioning unit.
Itisconnected to a13 Amp. 230Vac. 50Hzpowersupplyand comes fitted with afused
ukmoulded plug.
Itisrecommended thatthesupplyto themachineshould beprotected bya30mARCD
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Set up and operation:
Theunitisdesigned to operatebetween 21Cand 35C. Operation outsideof•
these temperatures could cause compressorfailureand will invalidatethewarranty.
Ifthetemperaturein theroomisabove 35Citisrecommended thatall thedoors
and windowsareopened and theunitrun on Fan onlyto reduce thetemperature.
Sitetheuniton afirmlevel surface and applythecastorbrakes. Do notoperate•
themachinewithoutengaging thecastorbrakes.
Attach the150mm exhaustductand routeto asuitabledischargepoint. Keep the•
ductas shortand straightas possible. Do notoperatetheunitifthehose iskinked
orpuntured. Do notexceed thesupplied length ofexhaustduct.
Should airneed to directed to aparticulararea fittheairdischargehoses to the•
frontoutletsand extend to thedesired dischargepoints.
Do notexceed 1.25Mperhose.
Check thatthewaterdrain tankiscorrectlylocated in it'shousing and the•
flexibledrain hose isinserted into thetank.
Connecttheunitto a230Vac 50Hzpowersupplyand check thatthe'PowerOn'lamp•
isilluminated.
Turn the'Fan On'switch to 'I'to startthefans.•
Turn the'Cooling On'switch to 'I'to startthecompressor. Itshould benoted that•
thecompressorwill notstartifthefansarenotrunning ortheambienttemperature
isbelow21C. Thecompressorisfitted with astartdelay timerand will notrun for
3minutes fromactivation ofthecooling switch. Thisdevice isdesigned to protect
thecompressorfromrepeated start/stop cycles.
Allowaminimumof10 minutes fortheunitto startcooling.•
During thecooling process theunitwill produce condensate(water)which will drain•
into thewaterdrain tank. Once thistankfillsto asetlevel itwill switch the
compressorand fansoff and illuminatethe'TankFull'lamp.
Beforeremoving thewaterdrain tank, and to avoid anypotentiallydamaging•
waterspillage, switch thefansand cooling off and allow5minutes forany
accumulated moisturewithin themachineto drain into thetank.
To emptythetankcarefullyremove itfromthemachineusing thegrab handleon•
thetop bylifting and sliding itforwards. Do notloosen orremove thelargescrewcap
on thefrontofthetank. Once thetankisemptied replace itin thehousing ensuring
itiscorrectlylocated and thattheflexibledrain hose isinserted into thetank.
Themachinecan nowberestarted.•
Ensurethewaterdrain tankisemptypriorto transportation.•
Do notremove thewaterdrain tankwhilethemachineisoperating.•
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Operation and controls:
Optional Thermostat:
TheMCM230 may come with an optional thermostat. To achieve maximumcooling
capacityrotatethethermostatfullyanti-clockwise.
Discharge
hoses
Exhaust
discharge
Waterdrain
tank
Locking castors
Fanson
rocker
switch
Cooling on
rockerswitch
Tankfull
lamp
Poweron
lamp
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Maintenance:
1:Check and cleantheevaporatorand condenserheatexchangercoils. Buildup ofdust
and dirtcanseverlyeffecttheperformance ofthemachine. Remove thefrontand rear
panelsand cleanwithcompressedair.
2:Periodicallycheck thewatertankdrainmechanismisoperating correctlyand thedrain
hose ispresentand ingood condition.
3:Regularlyinspectthemainscableand plug forsignsofdamageorwear. Donotoperate
themachinewithadamagedmainscable.
4:Check thatthecastorsarerunning freelyand thatthebreaking mechanismsareworking
correctly.
Troubleshooting guide:
SHOULDYOUCONTINUETOEXPERIENCEPROBLEMSPLEASE CONTACT THESUPPLIER.
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Spare Parts:
ITEMNo PARTNo DESCRIPTION PRICE
1 BW0201220 TOPREARPANEL POA
2 FA010304 CONDENSERFAN POA
3 BW0201221 CENTREPANEL POA
4 BW0201222 REARPANEL POA
5 FR030211 CONDENSERCOIL POA
6 FR010122 COMPRESSOR POA
7 EL020108 MAINSCABLE POA
8 ME040305 TRUNKHANDLE POA
9 BW0201223 RIGHTSIDEPANEL POA
10 ME010211 100mmFIXEDCASTOR POA
11 BW0201224 BASE PANEL POA
12 ME010212 100mmSWIVELCASTOR POA
13 BW0201225 LOWERFRONTPANEL POA
14 ME040137 CONDENSATETANK POA
15 BW0201226 EVAPORATORPANEL POA
16 FR030111 EVAPORATORCOIL POA
17 EL030145 SPEEDCONTROLLER POA
18 BW0201230 GALVANISEDDRIPTRAY POA
19 BW0201229 LEFT SIDEPANEL POA
20 FA010317 EVAPORATORFAN POA
21 BW030201 1500DUCTC/WPLASTICCOLLAR POA
22 ME040201 CABLEGLANDAND LOCKNUT POA
23 BW0201232 FRONT TOPPANEL POA
24 EL030111 55ufCAPACITOR POA
25 EL020423 MODULAR TERMINALBLOCK POA
26 EL030704 INDICATORLIGHT POA
27 EL030109 0/1ROCKERSWITCH POA
28 EL020415 40ATERMINALBLOCK POA
29 EL030101 MICROSWITCH POA
30 ME040526 SPRING POA
31 EL020423 MODULAR TERMINALBLOCK POA
32 EL030403 DIGISTATXR10 POA
33 BW0201233 ELECTRICSPLATE POA
34 EL030201 SLAVERELAY POA
35 BW0201228 SWITCHPLATE POA
36 BW030110 EXHAUSTDUCT. (NOTSHOWN) POA
37 BW030438 FASCIALABEL (NOTSHOWN) POA
38 FR020101 3/8COPPERPIPE (NOTSHOWN) POA
39 FR020301 20g FILTERDRIER (NOTSHOWN) POA
40 FR010302 3/8INSULATIONTUBE (NOTSHOWN) POA
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Probe
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PH300G2C
MCM230-16 WIRING DIAGRAM
Digitalcontroller.XR10
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EC Fan Controller
87
2
8
7
6
1
Fans on
5
1
SUPPLY
230v .50Hz.
5
3
BROUGHTON ELECTRO-AIR PRODUCTS LTD
C
65
A B
41 2 3
A
21
D C B
Y/G
MCM230-16 POWERDUCT
13
13
9
9
Termination crimp
White
Blue
Yellow
Red
EC Evaporator Fan
04.03.16
ControlPanel
Electrics Panel
Condenser fan
Cooling on
Tank full lamp
Power lamp
Microswitch
Compressor
Blue
Brown
C
S
R
6543
2
1
E
N
L
10v DC
controllead
230v Power
fly-lead
NOTE!EC FAN CONTROLLER TURNED
FULLY ANTI-CLOCKWISE.
Connector
Block.Rear
Connector
Block
Motor Fly-lead
Relay
6531.8.230.0300
Capacitor.
55uf
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