BRP SEA-DOO ADVANCED TEC 2010 User manual

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WARNING
Disregarding any of the safety precautions and instructions contained in
this guide and on-product labels could cause injury including the possibility
of death!
In Canada, products are distributed by Bombardier Recreational Products Inc.
(BRP).
In USA, products are distributed by BRP US Inc.
Knight’s Spray-Nine†is a registered trademark of Korkay System Ltd.
GTX†is a registered trademark of Castrol Ltd. used under license.
This is a non-exhaustive list of trademarks that are the property of Bombardier
Recreational Products Inc. or its affiliates:
ADVANCED TEC™ iS™ Sea-Doo®
iCatch™ RXP™ S3hull™
GTI™ RXT™ Wake™
smo2010-004 en DM/AG
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2010 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
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INTRODUCTION
Congratulations on your purchase
of your new BRP Sea-Doo™
ADVANCED TEC™ trailer. It is backed
by the BRP warranty and a network of
authorized Sea-Doo personal water-
craft (PWC) dealers ready to provide
the parts or service you may require.
Know Before You Go
Read this guide and follow all instruc-
tions before installing or using this
product.
Read all on-product safety labels care-
fully and follow the operating proce-
dures described.
Failure to follow the warnings con-
tained in this User's Guide can result in
SERIOUS INJURY or DEATH.
About this User's Guide
The following guide will help you be-
come better acquainted with your new
trailer and its safe operation.
Keep this User's Guide in the tow vehi-
clesoyoucanrefertoit.
If you want to view and/or print an extra
copy of this User's Guide, simply visit
the following website:
www.operatorsguide.brp.com
It is understood that this User's Guide
may be translated into another lan-
guage. In the event of any discrep-
ancy, the English version shall prevail.
The information and components/sys-
tem descriptions contained in this doc-
ument are correct at the time of publi-
cation. Bombardier Recreational Prod-
ucts Inc., however, maintains a pol-
icy of continuous improvement of its
products without imposing upon itself
any obligation to install them on prod-
ucts previously manufactured. Due
to late changes, some differences be-
tween the manufactured product and
the descriptions and/or specifications
in this guide may occur. BRP reserves
the right at any time to discontinue or
change specifications, designs, fea-
tures or equipment without incurring
any obligation upon itself.
The illustrations in this document
show the typical construction of the
different assemblies and may not re-
produce the full detail or exact shape
of the parts. However, they represent
parts that have the same or similar
function.
Safety Messages
The types of safety messages, what
they look like and how they are used in
this guide are explained as follows:
WARNING
Indicates a potential hazard which,
if not avoided, could result in seri-
ous injury or death.
CAUTION Indicates a hazard
situation which, if not avoided,
could result in minor or moderate
injury.
NOTICE Indicates an instruction
which, if not followed, could se-
verely damage trailer components
or other property.
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TABLE OF CONTENTS
INTRODUCTION .................................................................... 1
KnowBefore You Go............................................................ 1
Aboutthis User'sGuide ........................................................ 1
SafetyMessages................................................................ 1
SAFETY INFORMATION
SPECIALSAFETYMESSAGES ................................................... 6
Important Warnings............................................................. 6
Important Information .......................................................... 6
LOCATIONOF THE SAFETYLABELS ............................................ 7
SAFETYPRECAUTIONSWHENTRAILERISNOT INUSE .................... 10
Immobilizing Trailer for Parking ................................................ 10
OPERATING INSTRUCTIONS
TRAILERSET-UP.................................................................... 12
Fitting the Trailer totheWatercraft(ADVANCEDTECiCatch)............... 12
Fitting the Trailer totheWatercraft(ADVANCEDTEC)....................... 17
BEFORE GETTING UNDERWAY .................................................. 19
Attaching the Trailer totheTow Vehicle ....................................... 19
Pre-UseInspection.............................................................. 21
TOWINGTHETRAILER ............................................................ 22
LAUNCHINGTHEWATERCRAFT ................................................ 23
Launching the Watercraft (ADVANCEDTECiCatch) ......................... 23
Launching the Watercraft (ADVANCEDTEC)................................. 24
LOADINGTHEWATERCRAFT .................................................... 26
Loadingthe Watercraft(ADVANCED TEC iCatch)............................ 26
Loadingthe Watercraft(ADVANCED TEC).................................... 28
TECHNICAL INFORMATION
TRAILERIDENTIFICATIONNUMBER............................................ 32
TECHNICALINFORMATIONLABELS............................................ 33
SPECIFICATIONS ................................................................... 34
MAINTENANCE
MAINTENANCESCHEDULE...................................................... 36
AtStorage ....................................................................... 36
AtPre-Season ................................................................... 36
MAINTENANCEPROCEDURES .................................................. 37
SafetyCable ..................................................................... 37
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INTRODUCTION
MAINTENANCE PROCEDURES (cont’d)
Coupler........................................................................... 37
Tires .............................................................................. 37
Wheels........................................................................... 37
WheelBearings andSeals...................................................... 37
Lights............................................................................. 38
Winch ............................................................................ 39
Jack .............................................................................. 39
Wooden Bunks(ADVANCEDTEC) ............................................ 39
Rollers (ADVANCED TECiCatch) .............................................. 39
TRAILERCARE...................................................................... 40
SaltWaterUse .................................................................. 40
TrailerCleaning .................................................................. 40
WARRANTY
BRP LIMITED WARRANTY - USA AND CANADA: 2010 SEA-DOO®
ADVANCED TEC™PWCTRAILER ................................................ 42
BRP LIMITED WARRANTY - INTERNATIONAL: 2010 SEA-DOO®ADVANCED
TEC™PWCTRAILER................................................................ 46
BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA: 2010
SEA-DOO®ADVANCED TEC™PWCTRAILER .................................. 50
ADDITIONALTERMSANDCONDITIONSFOR FRANCEONLY .............. 54
CUSTOMER INFORMATION
PRIVACY INFORMATION.......................................................... 56
CHANGEOFADDRESS/OWNERSHIP........................................... 57
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INTRODUCTION
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SAFETY
INFORMATION
________ SAFETY INFORMATION ________ 5
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SPECIAL SAFETY MESSAGES
Important Warnings
Always perform the PRE-USE INSPEC-
TION
for safe driving.
Always follow guidelines in
TOWING
THE TRAILER
.
Maintain your trailer as per the
MAIN-
TENANCE SCHEDULE
.
Important Information
Trailer
This BRP Sea-Doo ADVANCED TEC
trailer has been specially designed to
carry a personal watercraft (PWC).
WARNING
iCatch™ mechanism must be
specifically adjusted to the per-
sonal watercraft (PWC) model and
used exclusively with the iCatch
bow cup. An Incorrect adjust-
ment may cause the iCatch mech-
anism to inadequately secure the
personal watercraft (PWC) to the
trailer.
Hitch
WARNING
The use of a hitch with an insuffi-
cientloadratingcanresultinhitch
breakdown.
Be sure the hitch ball size matches the
coupler size.
Inspect the hitch for wear, corrosion
and cracks before coupling. Replace
the required components if any of the
above conditions is observed.
WARNING
Do not tow whenever a compo-
nent is defective.
NOTICE The coupling socket
should not be allowed to rest on
the ground where dirt and sand can
enter the socket. This will lead to
excessive wear or cause the locking
mechanism to jam.
Ensure hitch is tight before coupling
the trailer to the vehicle.
WARNING
An improperly coupled trailer can
result in a loss of control or serious
road hazard. Never use the trailer
pre-use inspection is completed.
Tow Vehicle
Some vehicles are not intended to tow
a trailer. Make sure your vehicle is de-
signed to tow a trailer and its towing ca-
pacity is sufficient.
WARNING
Never tow this trailer with a vehi-
cle not intended for trailer towing
or with an insufficient towing ca-
pacity.
Accessories and Modifications
We recommend to use replacement
parts and accessories from BRP.
They’ve been especially designed for
your trailer and manufactured to meet
BRP’s demanding standards.
Do not make unauthorized modifica-
tions, or use accessories that are not
approved by BRP. Since these changes
have not been tested by BRP, they
may increase the risk of accidents or
injuries, and they can make the trailer
illegal for use.
6________ SAFETY INFORMATION ________
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LOCATION OF THE SAFETY LABELS
The following labels are on your trailer. If missing or damaged, they can be re-
placed free of charge. See an authorized Sea-Doo personal watercraft (PWC)
dealer.
Please read the following labels carefully before using your trailer.
1
2
smo2010-004-015_a
TYPICAL
smo2010-004-300_a
TYPICAL
________ SAFETY INFORMATION ________ 7
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LOCATION OF THE SAFETY LABELS
219 903 238
WARNING
WARNINGWARNING
Serious injury or death can result if this
trailer is towed before familiarizing
yourself with the manufacturer's
operation instructions listed below.
Do not exceed the tow vehicle's
"tow rating" or exceed the
GVWR or G WR.
Before towing this trailer check that:
 oupler hitch and trailer ball are the same size. oupler is latched. Safety chains are crisscrossed
under tongue and attached to towing vehicle.
 All trailer lighting is working correctly. Load is secured to trailer (front and rear).
Tongue jack (if trailer is equipped) is retracted.
 Wheel lug bolts are properly tightened. Tires are inflated to pressure indicated on tire.
 Load is within trailer capacity and distributed properly to maintain proper tongue weight.
You are required to comply with local and state requirements regarding brakes,
licensing and any additional equipment that may be necessary.
ontact your state motor vehicle department for more information.
219903238
LABEL 1
262000116A
LABEL 2 (ADVANCED TEC iCATCH ONLY)
8________ SAFETY INFORMATION ________
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LOCATION OF THE SAFETY LABELS
smo2010-004-100
LABEL 3
________ SAFETY INFORMATION ________ 9
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SAFETY PRECAUTIONS WHEN TRAILER IS NOT IN
USE
Immobilizing Trailer for
Parking
Use the following procedure when
parking trailer.
1. Remove wheel blocks from tongue
as follows:
1.1 Push upper tab.
1.2 Lift wheel block upwards
while tilting it outward.
smo2010-004-006_a
1. Upper tab
2. Wheel block
2. Immobilize trailer with wheel blocks
in accordance with the following
conditions.
smo2010-004-007_a
TRAILER PARKED ON A LEVEL SURFACE
1. Wheel blocks
smo2010-004-008_a
TRAILER PARKED FACING AN UP SLOPE
1. Wheel blocks
smo2010-004-009_a
TRAILER PARKED FACING A DOWN SLOPE
1. Wheel blocks
3. Detach trailer from the tow vehicle.
– Detach lights connector from ve-
hicle.
– Detach tongue safety cables or
chains from vehicle.
– Detach coupler from hitch ball.
4. Make sure that trailer does not
move.
10 _______ SAFETY INFORMATION ________
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OPERATING
INSTRUCTIONS
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TRAILER SET-UP
Fitting the Trailer to the
Watercraft (ADVANCED
TEC iCatch)
The iCatch system must be adjusted
specifically to the personal watercraft
(PWC) hull type.
The iCatch system must be used along
withtheiCatchbowcupavailableat
an authorized Sea-Doo personal water-
craft (PWC) dealer.
WARNING
iCatch mechanism must be specif-
ically adjusted to the personal wa-
tercraft (PWC) model and used
exclusively with the iCatch bow
cup. An incorrect adjustment may
cause the iCatch mechanism to
inadequately secure the personal
watercraft (PWC) to the trailer.
There are three parameters to set
ontheiCatchsystemtofitthelisted
Sea-Doo personal watercraft (PWC)
models:
– iCatch housing angle
– iCatch support height
– Bumper position.
Also, rollers contact and tongue weight
must be adjusted if necessary. Tongue
weight is adjusted by changing the
iCatch support and/or axle position on
the frame.
For proper adjustment guidelines, re-
fer to the following tables and proce-
dures.
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TRAILER SET-UP
Sea-Doo Models Reference Table
MODEL NAME MODEL YEAR SETTING
TABLE
RXT™, RXT™-X™ with S3hull™, GTX†
Limited, Wake Pro 215 2010
RXT™ iS, GTX†iS™, GTX†Limited iS™ 2009-2010
A
RXT™, GTX†,GTX
†Wake™, RXT™-X™
(except S3hull™) 2002 through 2009 B
GTI™, GTI™ SE, Wake 155 2006 through 2010 C
RXP™ 2004 through 2010
RXP™-X™ 2008 through 2010 D
Setting Tables
SETTING TABLE "A"
iCatch housing angle setting 2
iCatch support height setting (lower bolt position) 1
Bumper holes 2
Bumper position setting
Support holes 3
SETTING TABLE "B"
iCatch housing angle setting 2
iCatch support height setting (lower bolt position) 3
Bumper holes 1
Bumper position setting
Support holes 1
SETTING TABLE "C"
iCatch housing angle setting 3
iCatch support height setting (lower bolt position) 3
Bumper holes 1
Bumper position setting
Support holes 1
SETTING TABLE "D"
iCatch housing angle setting 1
iCatch support height setting (lower bolt position) 3
Bumper holes 1
Bumper position setting
Support holes 1
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TRAILER SET-UP
iCatch Housing Angle Setting
1. Loosen the iCatch housing upper
bolt.
2. Remove the iCatch housing lower
bolt.
smo2010-005-003_a
1. Upper bolt
2. Window
3. Lower front hole
4. Lower bolt (in rear hole)
3. Set angle:
3.1 Bring angle to the appropriate
setting. The setting refers to
the number visible in the win-
dow.
3.2 Lock iCatch housing in place
by inserting the bolt through
the appropriate lower hole.
NOTE: The front or rear lower
hole will be aligned with the
iCatch housing hole depending
on the setting.
3.3 Tighten nuts to
27 N•m ± 3 N•m.
iCatch Support Height Setting
1. Remove iCatch support bolts and in-
stall in the appropriate holes.
smo2010-003-020_b
1. iCatch support bolts
NOTE: The iCatch support height set-
ting refers to the lower bolt position.
Insert upper bolt just above the tongue.
smo2010-003-020_a
1. Position 1
7. Position 7
WARNING
There must be precisely 5 unused
holes between upper and lower
bolts.
2. Progressively tighten nuts in a criss-
cross pattern until support is square
with the trailer tongue. Do not
tighten yet.
3. Adjust tongue weight, refer to
TONGUE WEIGHT below.
4. Final tightening is 8 N•m ± 1 N•m.
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TRAILER SET-UP
Bumper Position Setting
The bumper position setting consists
of a particular position of both the
bumper holes and support holes.
1. Remove bumper retaining bolts.
2. Align appropriate support holes and
bumper together.
smo2010-003-022_a
SUPPORT HOLES
1. Position 1
2. Position 2
3. Position 3
4. Position 4
smo2010-003-021_a
BUMPER HOLES
1. Position 1
2. Position 2
3. Install bolts loosely into proper posi-
tions.
4. IMPORTANT: Move bumper up-
wards then towards front and main-
tain it in this position.
smo2010-004-500_a
MOVE UPWARDS THEN FORWARD
5. Tighten bolts to 27 N•m ± 3 N•m.
NOTE: It is important to maintain
bumper fully upwards and forward
to eliminate any play in the assembly
before tightening.
Axle Forward Positioning (RXP
Models)
To suit the RXP models, the trailer axle
must be moved forward from the fac-
tory position.
To set axle to the forward position, pro-
ceed as follows:
1. Loosen clamps bolts on both sides
of the axle.
smo2010-003-027_a
1. Axle clamps bolts
2. Remove both walk pad supports.
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TRAILER SET-UP
smo2010-003-028_a
1. Walk pad support
3. Move axle forward until clamps lean
on the front rollers supports.
smo2010-003-027_b
1. Front rollers support
2. Axle clamp
4. Install the RH walk pad support
at left and the LH walk pad sup-
port at right. Tighten bolts to
11.5 N•m ± 1.5 N•m.
5. Tighten axle clamp bolts to
11.5 N•m ± 1.5 N•m.
Rollers
The rollers are preset to suit all
Sea-Doo personal watercraft (PWC)
hull designs, however, a universal
rule applies: rollers must lean square
against a plain area of the hull.
Make sure the rollers or bunks are well
positioned.
smo2010-003-023_a
A. Plain area of hull
1. Roller square with hull
Tongue Weight
Move iCatch support towards front or
rear of trailer in order to adjust tongue
weight.
The tongue weight should be from 3
to 10% of the total trailer and PWC
weight with tongue parallel to the
ground.
A measurement is provided as an indi-
cation, however, the 3 to 10% rule pre-
vails.
See following illustration and table for
measurement instructions.
smo2010-003-024_a
TONGUE MEASUREMENT
1. iCatch support
A. Distance to be measured as per table
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TRAILER SET-UP
TONGUE MEASUREMENT GUIDELINE
MODEL NAME MODEL YEAR TONGUE
DISTANCE
RXT™, RXT™-X™ with S3hull™, GTX†
Limited, Wake Pro 215 2010
RXT™ iS, GTX†iS™, GTX†Limited iS™ 2009-2010
40.6 cm
RXT™, GTX†,GTX
†Wake™, RXT™-X™
(except S3hull™) 2002 through 2009 33 cm
GTI™, GTI™ SE, Wake 155 2006 through 2010 28 cm
RXP™ 2004 through 2010
RXP™-X™ 2008 through 2010 30.5 cm
To adjust, loosen the iCatch support
bolts, move support to the desired po-
sition, then tighten nuts as follows:
1. Progressively tighten nuts in a
crisscross pattern until support is
square with the trailer tongue.
2. Tighten to 8 N•m ± 1 N•m.
Fitting the Trailer to the
Watercraft (ADVANCED
TEC)
Set tongue weight, bow stopper roller,
and bunks as follows.
Tongue Weight
Move winch support towards front or
rear of trailer in order to adjust tongue
weight.
The tongue weight should be from 3
to 10% of the total trailer and PWC
weight with tongue parallel to the
ground.
To adjust, loosen the 4 nuts under-
neath the winch support u-bolts, move
winch support to the desired position,
then tighten nuts to 27 N•m ± 3 N•m.
smo2010-003-025_a
1. Winch support u-bolts nuts
Bow Stopper Roller
Set bow roller stopper so that it leans
on the PWC bow between rubber
bumper and bow eyelet.
To adjust:
1. Loosen the 2 nuts underneath the
front winch support u-bolt.
2. Remove the winch arm adjustment
bolt.
3. Set the bow roller stopper to the de-
sired height, then lock it in position
by inserting the bolt through the
aligned winch support and winch
arm holes.
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TRAILER SET-UP
smo2010-003-025_b
1. Winch arm
2. Winch arm adjustment bolt
3. Winch support
4. Front u-bolt nuts
4. Tighten u-bolt nuts to
27 N•m ± 3 N•m.
5. Tighten winch arm adjustment bolt
to 27 N•m ± 3 N•m.
Bunks
The wooden bunks are preset to suit
all Sea-Doo personal watercraft (PWC)
hull designs, however, a universal
rule applies: bunks must lean square
against a plain area of the hull.
Make sure the bunks are well posi-
tioned.
smo2010-003-026_a
A. Plain area of hull
1. Bunk square with hull
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