Bruce BR3000-330-2CL User manual

101 Evans Avenue, Dayton, NV 89403
Ph: 775-246-0101 FAX: [phone]
COMPONENT MAINTENANCE
MANUAL (CMM) AND
ILLUSTRATED PARTS LIST (IPL)
FOR THE
BR3000-330-2CL, -3CL, & -2EN
MOOD LIGHTING SYSTEMS (MLS)
**PROPRIETARY NOTICE**
The content of this document was developed by and is proprietary to Bruce Aerospace. It is furnished in
strict confidence to the addressee. Being deemed as information affecting the competitive position of
Bruce Aerospace, this information is exempt from disclosure under the Freedom of Information Act or any
other law. All information contained herein is to be kept confidential by the addressee and may not be
copied, disclosed to others or used in any way adversely affecting the interest of Bruce Aerospace.
Document No. 33-21-57, Rev. A
Page i

BR3000-330-2CL,-3CL,-2EN CMM and IPL
Document No. 33-21-57, Rev. A
Page iii
TABLE OF CONTENTS
1.0 SCOPE.................................................................................................................1
1.1 Manufacturer Product Support Information.......................................................1
1.2 How to Use This Manual...................................................................................1
1.3 Warnings, Cautions, and Notes ........................................................................2
1.3.1 WARNING .................................................................................................2
1.3.2 CAUTION...................................................................................................2
1.3.3 Note...........................................................................................................2
1.4 General Safety Precautions..............................................................................2
1.4.1 Electrostatic Discharge..............................................................................2
1.4.2 Modification of Equipment..........................................................................2
1.5 Abbreviations and Unit Symbols.......................................................................3
2.0 REFERENCE DOCUMENTS ...............................................................................3
2.1 United States Government................................................................................3
2.2 Industry Documents..........................................................................................3
3.0 EQUIPMENT OVERVIEW....................................................................................4
3.1 Unit Descriptions...............................................................................................8
3.1.1 BC1-0212 MLCP........................................................................................8
3.1.2 LCM Units................................................................................................16
3.1.3 BC1-0216 CAN Bus Terminator...............................................................26
4.0 BR3000 MLS SYSTEM OPERATION ................................................................28
4.1 BR3000-330-2CL & -3CL MLS System Operation..........................................28
4.1.1 MLS System Power-Up Procedure..........................................................28
4.1.2 Power-Up Procedure ...............................................................................28
4.1.3 MLS System Reset..................................................................................31
4.1.4 SCENARIO EXECUTION........................................................................32
4.1.5 Test Function...........................................................................................33
4.2 DECOMPRESSION OVERRIDE ....................................................................34
4.3 SCENARIO RE-PROGRAMMING..................................................................34
5.0 MAINTENANCE .................................................................................................35
5.1 Vendor Codes.................................................................................................35
5.2 Outline and Mounting Information...................................................................36
5.3 BR3000 MLS Unit Identification......................................................................36
5.4 Wiring Information...........................................................................................36
5.5 Scheduled Maintenance..................................................................................38
5.5.1 Daily Check..............................................................................................38
5.5.2 Tools and Equipment, Daily Check..........................................................38
5.6 BR3000 MLS LRU Testing and Fault Isolation................................................39

BR3000-330-2CL,-3CL,-2EN CMM and IPL
Document No. 33-21-57, Rev. A
Page iv
5.6.1 Tools and Equipment, Operational Test and Fault Isolation ....................39
5.6.2 Power-Up Procedure ...............................................................................39
5.6.3 Test Scenario Execution: LCM LED Check .............................................41
5.6.4 Data Cable Testing..................................................................................41
5.7 LRU REMOVAL & REPLACEMENT...............................................................43
5.7.1 BR3000-330-2CL MLS System, LRU Removal & Replacement..............43
5.8 BR3000 LRU CLEANING & INSPECTION .....................................................46
5.8.1 Cleaning Instructions ...............................................................................46
5.8.2 BR3000 MLS Inspection..........................................................................47
5.9 BR3000 MLS REPAIR AND BENCH TESTING..............................................48
5.9.1 BR3000 LRU Bench Testing....................................................................49
5.10 BR3000 MLS, LRU Storage............................................................................55
6.0 ILLUSTRATED PARTS LIST (IPL).....................................................................56
6.1 Purpose...........................................................................................................56
6.2 Guide to the Use of this IPL............................................................................56
6.3 Manufacturer Names and Addresses..............................................................56
6.4 Inclusion of LRU Part Number Information .....................................................63
7.0 APPENDIX A, OUTLINE AND MOUNTING DRAWINGS, BR3000-330-2CL MLS
64
8.0 APPENDIX B, OUTLINE AND MOUNTING DRAWINGS, BR3000-330-3CL MLS
65
9.0 APPENDIX C, OUTLINE AND MOUNTING DRAWINGS, BR3000-330-2EN MLS
66

BR3000-330-2CL,-3CL,-2EN CMM and IPL
Document No. 33-21-57, Rev. A
Page v
LIST OF TABLES
Table 1 Abbreviations and Unit Symbols........................................................................3
Table 2 BC1-0212 MLCP Connector Pin-Out...............................................................14
Table 3 BR3000-330-2CL MLS Equipment Complement.............................................17
Table 4 Vendor Codes .................................................................................................35
Table 5 Recommended Cleaning Materials .................................................................46
Table 6 Special Tools and Equipment..........................................................................49
Table 7 BR2900 LCM Input Current Test Parameters..................................................50
Table 8 MLCP Scenarios in Lab Test Mode.................................................................52
Table 9 Vendor Codes and Addresses.........................................................................56
Table 10 BC1-0212-001 MLCP Parts List....................................................................57
Table 11 BC1-0229 Series LCM Parts List...................................................................59
Table 12 BC1-0230 Series LCM Parts List...................................................................61
Table 13 BC1-0216-001 CAN Bus Terminator Parts List.............................................62