Forest-Master FM13WC User manual

WOOD CHIPPER
User Manual
SAFETY AND OPERATING INSTRUCTIONS
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
FM13WC

Table of Contents
Table of Contents
PART I: General Safety Rules.............................................................................................................2
PART II: Know Your Wood Chipper..................................................................................................
PART III: Operating the Wood Chipper..............................................................................................9
PART IV: Maintaining the Wood Chipper........................................................................................11
PART V: Troubleshooting and Parts List..........................................................................................13
PART VI: Wiring Diagram...............................................................................................................17
PART VI: Warranty..........................................................................................................................1
PART VII: Assembly........................................................................................................................19
Con entions used in this manual
WARNING
This indicates a hazardous situation, which, if not a oided, could result in death or serious
injury.
CAUTION
This indicates a hazardous situation, which, if not a oided, could result in minor or
moderate injury.
NOTICE
This information is important in proper usage of your machine. Failure to follow this
instruction could result in damage to your machine or property.
Additional Information and Potential Changes
We reser e the right to discontinue, change, and impro e our products at any time without
notice or obligation to the purchaser. The descriptions and specifications contained in this
manual were in effect at printing. Equipment described within this manual may be optional.
Some illustrations may not be applicable to your machine.
1

Part I: General Safety Rules
PART I: General Safety Rules
Safety Labels Found on Your Unit
2

Part I: General Safety Rules
Make sure the emergency stop switch is working before e ery use. Otherwise serious injury
or death may occur. Note that the emergency stop wire should be routed around the left side
(when facing the hopper) of the hopper.
WARNING
Read this Safety & Operating Instructions manual before you use the Wood Chipper.
Become familiar with the operation and ser ice recommendations to ensure the best
performance of your machine.
Purpose
CAUTION
This machine is designed solely to chip wood and must not be used for any other purpose.
It should only be used by trained operators who are familiar with the content of this manual.
It is potentially hazardous to fit or use any parts other than dealer parts. The company
disclaims all liability for the consequences of such use, which in addition oids the machine
warranty.
3

Part I: General Safety Rules
Before using the wood chipper
NOTICE
A．Operators must be fully trained before using this machine.
B．User Manual is read and understood.
C．Machine is positioned on le el ground, all guards are fitted and in good condition.
D．Blades are in good condition and secure. All blades are sharpened or replaced in sets.
E．All fasteners are checked for tightness.
F．Only WOODEN materials free of nails etc. are fed into the machine.
G．Emergency stop wire is correctly connected and the switch is functional.
H．Fire extinguisher is a ailable on site.
When using the wood chipper
NOTICE
A. Always feed from the side.
B. It is better to ha e a second trained operator within easy reach of the machine.
C. Maintain strict discipline at all times and ser ice machine at specified periods.
D. Note direction of discharge chute and if necessary note the wind direction to pre ent
debris from being blown onto highway or where it could affect members of the public.
E. DO NOT put any part of your body into the in-feed chute while the machine is running.
F. DO NOT operate the machine whilst under the influence of alcohol or drugs.
G. DO NOT operate inside a building or confined space or Climb on the in-feed chute.
Protecting Yourself and Those Around You
WARNING
This is a high-powered machine, with mo ing parts operating with high energy. You must
operate the machine safely. Unsafe operation can create a number of hazards for you, as well
as anyone else in the nearby area. Always take the following precautions when using this
machine:
A. Keep in mind that the operator or user is responsible for accidents or hazards
occurring to other people, their property, and themsel es.
B. Always wear protecti e goggles or safety glasses with side shields while using the
Wood Chipper to protect your eyes from possible thrown debris.
C. A oid wearing loose clothing or jewelry, which can catch on mo ing parts.
D. We recommend wearing glo es while using the Wood Chipper. Be sure your glo es
fit properly and do not ha e loose cuffs or drawstrings.
E. Wear shoes with non-slip treads when using your Wood Chipper. If you ha e safety
shoes, we recommend wearing them. Do not use the machine while barefoot or wearing
open sandals.
F. Wear long pants while operating the Wood Chipper.
G.Keep bystanders at least 50 feet away from your work area at all times. Stop the engine
when another person or pet approaches.
4

Part I: General Safety Rules
Safety for Children and Pets
WARNING
Tragic accidents can occur if the operator is not alert to the presence of children and pets.
Children are often attracted to the machine and the chipping acti ity. Ne er assume that
children will remain where you last saw them. Always follow these precautions:
A. Keep children and pets at least 50 feet from the working area and ensure they are under
the watchful care of a responsible adult.
B. Be alert and turn the machine off if children or pets enter the work area.
C. Ne er allow children to operate the Wood Chipper.
Safety with Petrol - Powered Machines
WARNING
Petrol is a highly flammable liquid. Petrol also gi es off flammable apor that can be easily
ignited and cause a fire or explosion. Ne er o erlook the hazards of petrol. Always follow
these precautions:
A. Ne er run the engine in an enclosed area or without proper entilation as the
exhaust from the engine contains carbon monoxide, which is odorless, tasteless, and a
deadly poisonous gas.
B. Store all fuel and oil in containers specifically designed and appro ed for this
purpose and keep away from heat and open flame, and out of the reach of children.
C. Replace rubber fuel lines and grommets when worn or damaged and after 5 years
of use.
D. Fill the petrol tank outdoors with the engine off and allow the engine to cool
completely. Don't handle petrol if you or anyone nearby is smoking, or if you're near
anything that could cause it to ignite or explode. Re-install the fuel tank cap and fuel
container cap securely.
E. If you spill petrol, do not attempt to start the engine. Mo e the machine away from
the area of the spill and a oid creating any source of ignition until the gas apors ha e
dissipated. Wipe up any spilled fuel to pre ent a fire hazard and properly dispose of the
waste.
F. Allow the engine to cool completely before storing in any enclosure. Ne er store a
machine that has fuel in the tank, or a fuel container, near an open flame or spark such
5

Part I: General Safety Rules
as a water heater, space heater, clothes dryer or furnace.
G. Ne er make adjustments or repairs with the engine running. Shut down the engine,
disconnect the spark plug wire, keeping it away from the spark plug to pre ent
accidental starting, wait 5 minutes before making adjustments or repairs.
H. Ne er tamper with the engine’s go ernor setting. The go ernor controls the
maximum safe operation speed and protects the engine. O er-speeding the engine is
dangerous and will cause damage to the engine and to the other mo ing parts of the
machine. If required, see your authorized dealer for engine go ernor adjustments.
I. Keep combustible substances away from the engine when it is hot.
J. Ne er co er the machine while the exhaust is still hot.
K. Do not operate the engine with the air cleaner or the carburetor air intake co er
remo ed. Remo al of such parts could create a fire hazard. Do not use flammable
solutions to clean the air filter.
L. The exhaust and engine become ery hot and can cause a se ere burn; do not
touch.
General Safety
WARNING
Operating this Wood Chipper safely is necessary to pre ent or minimize the risk of death or
serious injury. Unsafe operation can create a number of hazards for you. Always take the
following precautions when operating:
A. Your Wood Chipper is a powerful tool, not a plaything. Exercise extreme caution at all
times. The machine is designed to chip woods. Do not use it for any other purpose.
B. Know how to stop the Wood Chipper quickly.
C. Ne er operate your unit on a slippery, wet, muddy, or icy surface. Exercise caution to
a oid slipping or falling.
D. See manufacturer’s instructions for proper operation and installation of accessories.
E. Ne er use the machine without ensuring that all guards and shields are in place.
F. Ne er, under any conditions, remo e, bend, cut, fit, weld, or otherwise alter standard
parts on the Wood Chipper. This includes all shields and guards. Modifications to your
machine could cause personal injuries and property damage and will in alidate your
warranty.
G. If the machine starts to make an unusual noise or ibrate, shut down the engine,
disconnect the spark plug wire, keeping it away from the spark plug to pre ent
6

Part I: General Safety Rules
accidental starting, wait 5 minutes for engine to cool down, then inspect for damage.
Vibration is generally a warning of trouble. Check damaged parts and clean, repair
and/or replace as necessary.
H. Ne er tamper with safety de ices. Check their proper operation regularly.
I. Before performing any maintenance or inspection procedure, shut down the engine,
disconnect the spark plug wire keeping it away from the spark plug to pre ent
accidental starting, wait 5 minutes for machine to cool down.
J. Ne er allow people who are unfamiliar with these instructions to use the Wood Chipper.
Allow only responsible indi iduals who are familiar with these rules of safe operation to
use your machine.
K. Ne er o erload or attempt to chip woods beyond the manufacturer’s recommendation.
It could result in personal injury or damage to the machine.
L. While using, don't hurry or take things for granted. When in doubt about the
equipment or your surroundings stop the machine and take time to look things o er.
M. Ne er operate the machine when under the influence of alcohol, drugs, or medication.
N. Use the machine only in daylight.
O. Stay alert for hidden hazards or traffic.
P. Keep all nuts and bolts tight and keep the equipment in good operating condition.
A Note to All Users
This list of warnings and cautions cannot be all-inclusi e. If situations occur that are not
co ered by this manual, the operator must apply common sense and operate this WOOD
CHIPPER in a safe manner. Contact the dealers for assistance in your area.
7

Part II: Know Your Wood Chipper
PART II: Know Your Wood Chipper
It may be helpful to familiarize yourself with the controls and features of the Wood Chipper.
If you ha e any question, please contact the dealers in your area.
TECHNICAL SPECIFICATIONS
Engine LCT Maxx Series 13HP 414cc four stroke
Fuel Gasoline/petrol
Chipper Capacity 4CBM/hour to 6CBM/hour
Max Wood Diameter diameter 100mm / 4”
Chipper Blade twin re ersible blades
Tire 6.5-8，4.0-8，4.8-8
O erall Height 2100mm
O erall Length 1480mm (2600 with tow bar)
Width 810mm
weight 185kgs
Roller Max RPM 2000

Part III: Operating the Wood Chipper
PART III: Operating the Wood Chipper
It may be helpful to better familiarize yourself with the features of your Wood Chipper
before beginning the steps outlined in this chapter.
WARNING
A. Read and understand all instructions, safety precautions, and/or warnings listed in
“PART I: General Safety Rules” before operating the WOOD CHIPPER. If any doubt
or question arises about the correct or safe method of performing anything found in this
manual, please contact the dealers in your area.
B. When operating the Wood Chipper, make sure you are standing in the safe operating
area (OPERATOR ZONE). You must stay in the safe operating area at all times when
the chipper is in operation. Ne er place any part of your body into a position that causes
an unsafe operating condition.
C. Before loading and operating the Wood Chipper, always wear protecti e gear, including
safety goggles, hearing protection, tight-fitting glo es without draw strings or loose
cuffs, and steel-toed shoes.
D. Know the correct and incorrect methods of Chipping woods. Ne er using an incorrect
or unsafe method.
Starting
1. Position your Wood Chipper on flat, dry ground and then lower and lock in place the
foot plate to stabilise the machine. Make sure the machine cannot be mo ed.
2. Make sure the fuel shut-off al e is in the “ON” position.
3. Mo e the choke control le er to the “CHOKE” position (should only be needed if the
engine is cold).
4. Mo e the throttle control le er to the “FAST” position.
5. Turn the Ignition Switch to the “On” position. Grasp the recoil starter handle and
slowly pull until you feel resistance. Let the cord retract a little bit then pull the cord
rapidly to start the engine. One or two pulls usually starts the engine.
6. Mo e the choke control le er (if used for cold engine) slowly back to the “RUN”
position when the engine is running well.
7. If the Wood Chipper has not been running (cold engine), warm up the engine by
running the engine at half throttle for 3 to 4 minutes, then ad ance the engine throttle
control to the maximum speed.
Stopping
1. Mo e the Throttle Le er to IDLE.
2. Turn the Ignition Switch to the OFF position.
9

Part III: Operating the Wood Chipper
Operator Zone
Wood Chipping
NOTICE
The diameter of wood and branches should be no bigger than 100mm.
WARNING
Do not place your hands into the chute when loading. This is a ery UNSAFE method and
could result in injury to your hands.
Do not reach or step across the rail while the Wood Chipper is running. This is a ery
UNSAFE method which could cause personal injury, e en death.
When Blocked
If the Roller stops while chipping wood or branches, stop the engine. Remo e the wood or
branches that are blocking the roller, and then restart the engine and chip again.
If the wood or branches cannot be remo ed by hand then
it is possible to rotate the drum in re erse. On the left side
(when facing the hopper) bearing housing, remo e the two
nuts indicated that secure the co er. Underneath is a
square dri e that can be used (with a suitable socket or
spanner) to turn the drum in re erse.
10

Part I : Maintaining The Wood Chipper
PART IV: Maintaining the Wood Chipper
Regular maintenance is the way to ensure the best performance and long life of your
machine. Please refer to this manual and the engine manufacturer's user manual for
maintenance procedures.
WARNING
Before performing any maintenance procedure or inspection, stop the engine, wait fi e
minutes to allow all parts to cool. Disconnect the spark plug wire, keeping it away from the
spark plug.
Regular Maintenance Checklist
Procedure Before Each Use After
First 15
Minutes
E ery 25
Hours
E ery 100
Hours
Check engine oil le el Δ
Check general equipment
condition
Δ
Check blades for sharpness Δ
Check belts ΔΔ
Check emergency stop
switch
Δ
Check tire pressure Δ
Clean engine exterior and
cooling
Δ
Change Engine Oil First time
5hours
Δ
Replace air filter Δ
Replace spark plug Δ
Engine Ser ice
Refer to the engine manufacturer’s user manual for engine maintenance.
11

Part I : Maintaining The Wood Chipper
Belt Tension
The tension of the belts should be checked before each use. Additionally when the machine
is new or after the belts ha e been replaced, the tension should be checked after the first 15
minutes of use as new belts will stretch.
To adjust the tension, loosen the four mounting bolts that secure the engine plate to the
chipper. The plate can then by mo ed backwards or forwards using the two adjusting bolts.
To adjust the bolts, loosen the lock nuts then mo e the adjusting bolts backwards or
forwards the required amount. Once the adjustment is correct, tighten the lock nuts. You
should be careful to adjust each bolt by the same amount. Finally, re-tighten the four
mounting bolts.
Lubrication
NOTICE
All Bearings of your Chipper are sealed units and should ha e sufficient lubricant to last the
life of your machine with normal use.
Remo ing the Blades
To remo e the blades for sharpening, you will need a 17mm socket with no inner taper, as
the bolt heads are shallow. If a socket with inner taper is used, there is a possibility of
rounding the bolt head as the socket will slip.
When refitting the blades, you should use a small amount of mild thread lock to secure each
bolt.
12
Mounting
bolts, 2 each
side of plate
Adjusting
bolts
Lock nuts

PART V: Troubleshooting and Parts List
Most problems are easy to fix. Consult the Troubleshooting Table below for common
problems and their solutions. If you continue to experience problems, contact the dealers in
your area.
WARNING
Before performing any maintenance procedure or inspection, stop the engine, wait fi e
minutes to allow all parts to cool. Disconnect the spark plug wire, keeping it away from the
spark plug.
Troubleshooting Table
SYMPTOM POSSIBLE CAUSE
The engine won’t start.
(Please refer to the
engine user manual
for engine-specific
procedures.)
Is the ignition switch in the “ON” position
Is the fuel shut-off valve on
Are you using fresh, clean fuel If the fuel is old, change it. Use a
fuel stabilizer if you keep fuel longer than 30 days.
Is the spark plug clean If the spark plug is dirty or cracked, change
it. If it’s oily, leave it out, hold a rag over the plug hole and pull the
recoil cord several times to blow out any oil in the cylinder, then
wipe off the plug and reinsert it.
Is there sufficient oil Check the engine oil level and if necessary
top up to the correct level.
Is there dirt in the carburetor Undo the bolt holding the float
chamber to the carburetor, empty out any fuel and clean the inside
using fresh clean petrol. Remove the jet in the bottom of the
carburetor and clean it. Refit the jet and the float chamber.
The engine lacks power
or is not running
smoothly.
(Please refer to the
engine user manual
for engine-specific
procedures.)
Check that the Throttle Lever is in the “Run” position.
Is the air filter clean If it’s dirty, change it following the
procedure in the engine manufacturer’s owner’s manual.
Is the spark plug clean If it’s fouled or cracked, change it. If it’s
oily, leave it out, hold a rag over the plug hole and pull your recoil
cord several times to blow out any oil in the cylinder, then wipe off
the plug and reinsert it.
Are you using fresh, clean unleaded gas If it’s old, change it. Use
a fuel stabilizer if you keep gas longer than 30 days.
Does your engine have the right amount of clean oil If it’s dirty,
change it following the procedure in the engine manufacturer’s
owner’s manual.
Check the oil level and adjust as needed.
13

Engine smokes.
(Please refer to the
engine user manual
for engine-specific
procedures.)
Check the oil level and adjust as needed.
Check the air filter and clean or replace if needed.
You may be using the wrong oil—too light for the temperature.
Refer to your Engine Owner’s Manual for detailed information.
Clean the cooling fins if they’re dirty.
Machine does not seem
to have full chipping
power.
The belts may be too loose and slipping. Adjust or replace belts as
need.
Note that if the oil le el is low and the machine is not le el, the oil le el sensor will not allow
the engine to start. This is normally the first check to make if the engine does not start. See
the separate engine manual for the correct oil le el.
14

Exploded View and parts list
15

Ref.No. Description Ref.No. Description
1 foundation 29 Lower blade
2 Wheel axis 31 Engine
3 Blade 38 M10*24 hex bolt
4 wheel 39 Φ25 washer
5 Belt cover inner plate 40 M25 open nut
6 clutch 41 Pin
7 bearing 42 M10 lock nut
8pulley 43 M10* 0 hex bolt
9 42*9*5 spacer 44 Switch
10 Belt cover 45 Switch cover
11 Bearing fixation frame 46 M6*60 socket head screw
12 roller 47 Switch frame
13 Rubber pad 4 Rubber of feeder
14 Support feet 49 Rubber fitting
15 Bolt pin 50 M6*16 hex bolt
16 B-shape Pin 51 Φ12 washer
17 Feet fixation 52 Φ16* 0*1.5 spring
1 Tow bar 53 M12 nut
19 Tow hitch 54 M *12 hex bolt
20 Discharge 55 Discharge knob
21 Chute adjust 5 Discharge to frame rubber
22 Engine fixation 59 Feed to frame rubber
23 In-feed 60 Bearing
24 Belt 61 Flange
2 chain 62 Bearing cover
16

PART VI: Wiring Diagram
17

PART VII: Warranty
This product carries a limited parts warranty for 1 year from the date of purchase. Please keep
your proof of purchase as this will be required for any claim.
Should this product become defective, contact the store where it was purchased and either
replacement parts will be issued, it will be repaired or it will be replaced free of charge.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS
PRODUCT. MODIFICATION OF THIS PRODUCT (UNLESS SAID MODIFICATION
HAS BEEN AUTHORISED BY FOREST MASTER) WILL VOID THE WARRANTY.
This Warranty Does Not Co er:
1. Any part that has become inoperative due to misuse, abuse, neglect, accident, improper
maintenance, or alteration
2. The unit, if it has not been operated and/or maintained in accordance with the owner’s manual
3. Normal wear
4. Routine maintenance items such as lubricants, blade sharpening
5. Normal deterioration of the exterior finish due to use or exposure
Shipping Charges:
Shipping charges for the delivery or collection of the unit, parts of the unit or attachments to the
unit are the responsibility of the purchaser. The purchaser must pay transportation charges for any
part submitted for replacement under this warranty unless such return is requested by Forest
Master.
1

PART VIII: Assembly
Stage 1 – remove from Package and
place on two supports, fit two stub
Axles
Stage 2 – Add front Support this
way around
Stage – fit with split pins just tight
enough to get split pins in
Stage 4 Fit the Hub Caps
Stage 5 – Fit the gasket Stage 6 – Fit the exit Shoot
19