REMET CNC RS80 Product information sheet

TECHNICAL AND MOTION DOCUMENTATION
OPERATING INSTRUCTIONS GUARANTEE CARD
EXCHANGE PARTS CATALOG
For wood chipper: RS80, RS100, RS120+PTO,
RS100 OFF-ROAD, RS-120 OFF-ROAD
Read all instructions carefully before using
the device and familiarize yourself with all the
controls. In case of doubt, please contact the
manufacturer.
Keep the instructions in a safe place that
allows you to obtain the necessary information at
any time.
REMET CNC TECHNOLOGY
limited liability company
36-053 Kamień, Łowisko 320A
NIP 5170374653
Original instructions

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
Table of Contents
1. GENERAL SCHEME ........................................................................................................................... 3
2. PURPOSE AND GENERAL DESCRIPTION OF THE APPLIANCE .......................................................... 7
3. SPECIFICATION OF THE DEVICE ....................................................................................................... 8
4. SAFETY GUIDELINES AND INFORMATION ON AN EXISTING RISK MANAGEMENT .......................... 9
General thoughts............................................................................................................................. 9
Personal protective equipment and pictograms........................................................................... 10
Saftey switch ................................................................................................................................. 14
Safety notes for internal combustion engine and refueling......................................................... 15
Getting the machine out: .............................................................................................................. 17
Activities after finishing work........................................................................................................ 17
Rules of conduct in emergency situations posing hazards to the life or health of employees..... 18
5. PROHIBITED ACTIONS................................................................................................................... 18
Notes and first aid ......................................................................................................................... 19
6. TRANSPORTATION AND STORAGE OF THE DEVICE ....................................................................... 20
7. MAINTENANCE AND CLEANING .................................................................................................... 20
Safety instructions for maintenance ..................................................................................................... 20
General activities related to maintenance and cleaning............................................................... 20
8. REPLACING AND ALIGINIG THE BLADE AXIS.................................................................................. 21
Setting the axis of cutting knives in RS80, RS100, RS-100 OFF-ROAD........................................... 21
Setting the axis of cutting knives RS-120+PTO, RS-120 OFFROAD ............................................... 22
9. REPLACEMENT PARTS AND ASSEMBLY ......................................................................................... 27
Replacement parts can be ordered directly from the manufacturer. When ordering please
specify the device type and part number. .................................................................................... 27
Spare parts and assembly - model RS-80 ...................................................................................... 27
Spare parts and assembly RS-100 ................................................................................................. 31
Spare parts and assembly RS-120 ................................................................................................. 35
Spare parts and assembly RS-100 OFF-ROAD ............................................................................... 39
Spare parts and assembly RS-100 OFF-ROAD ............................................................................... 43
12. COMBUSTION ENGINE OPERATION .............................................................................................. 48
13. OIL AND AIR FILTER CHANGE......................................................................................................... 49
14. GUARANTEE CARD (based on proof of purchase)......................................................................... 50
PRINCIPLES OF THE WARRANTY GUARANTE:............................................................. 50

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
1. GENERAL SCHEME
Model RS-80

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
Model RS-100

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Manufacturer of machinery and equipment, machining
Model RS-120

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
Model RS-100, RS-120 OFF-ROAD

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
2. PURPOSE AND GENERAL DESCRIPTION OF THE
APPLIANCE
The device is designed for woody shredding and fibrous garden waste such
as tree branches and branches.
ATTENTION:It is forbidden to put stones, glass, metal, bone, plastic, textiles
and other materials in the chipper mechanism feeder. Any use other than those
approved in this manual may cause damage to the device and create a serious
hazard to the operator. The operator or user bear the entire responsibility for the
injuries and damage caused to third parties and their property. The manufacturer
does not bear any responsibility for damages and unfortunate events caused by
improper use and operation of the device, including any changes
and modifications made by users and operators that also lead to immediate loss
of warranty.
The chipper is equipped with a cylindrical cutting system (hardened high
speed steel knives). The mechanism housing is made of certified sheet metal 20
mm thick, improved rollers made of tempered steel on which induction hardened
gears are mounted. The mechanism automatically pulls in the material to be cut.
The chipper has metal inlet feeder covers with a safety and outlet switch and
gears to ensure safe operation. The solid construction on which the mechanism is
mounted ensures durability and stability of the device. The chipper is equipped
with a drive system with an internal combustion engine.
ATTENTION
This symbol is used in this manual if there is a danger
to the user or unauthorized persons.
This symbol is also used when there is a threat to the
environment or property.
INCORRECT OPERATION OF THE MACHINE MAY
CAUSE BODY OR DEATH INJURY. BEFORE
USING THE MACHINE, IT IS NECESSARILY
READING.

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
3. SPECIFICATION OF THE DEVICE
Technical parameters of chipper:
Model RS-80 RS-100 RS-120+PTO
RS-100
OFF-ROAD
RS-120
OFF-ROAD
Inner width [mm] 180 180 180 180 180
Distance between
streams [mm]
80 100 120 100 120
Diameter of gears [mm] 150 180 200 180 200
Case thickness [mm] 20 20 20 20 20
Gasoline engine 4-stroke, OHV, air-cooled
Combustion engine power
[kW] 3.8 - 4.4
8.2 – 9.6 8.2 – 9.6 8.2 – 9.6 8.2 – 9.6
9.1 - 11 9.1 - 11 9.1 - 11 9.1 - 11
Minimum / Recommended
PTO drive power [kW]
--- --- 30 --- ---
Max. cutting diameter of
fresh softwood [mm] *
50 80 80/100 80 90
Max. cutting diameter of
fresh hard wood [mm] *
45 60 70/90 60 80
Max. cutting diameter of
dry hardwood [mm] *
40 50 60/70 50 70
Cutting length
wood chips [cm]]
4 knives:9-15
6 knives:5-12
4 knives:9-18
6 knives:7-14
6 knives:8-15
8 knives:5-10
4 knives:9-18
6 knives:7-14
6 knives:8-15
8 knives: 5-10
Weight [kg] 170 225 270 340 420
*The maximum diameter of shredded branches depends on the type of wood
and the conditions when cutting the material. For hardwood (eg oak / beech),
the maximum cutting diameter will be less than soft wood (eg pine, spruce). In
the case of dry or gnarled wood, the maximum cutting diameter will also be
reduced

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
4. SAFETY GUIDELINES AND INFORMATION ON AN
EXISTING RISK MANAGEMENT
General thoughts
1. It is forbidden to use the wood chipper by:
• Unauthorized persons, untrained, not familiar with the instruction manual or
under the influence of alcohol or narcotics and psychotropic substances (drugs)
and drugs that impair the ability to react
• Children (below the minimum age of the operator defined by local regulations),
• Pregnant women,
• People with limited mental abilities.
2. Before using the device for the first time, the operator should read the
operating instructions issued by the device manufacturer
and make sure he knows the operation of all controls.
3. In addition, the woodcutter operator must be qualified
and undergo appropriate training to learn safe rules
and proper service.
4. To work with the chipper, it is necessary to read the operating instructions.
5. Operators must provide sufficient space and hardened
and a non-slip surface to work with the device. And work only in daylight or very
good artificial lighting.
6. Operators performing work with a chipper should constantly observe the work
area and should never allow bystanders or animals to stay in the working area of
the machine.
7. The chopper operator is responsible for the safety of bystanders or animals
that may be near the machine.
8. Work with the chipper may only be carried out by adults who have been
trained by the employer.
9. An employee performing work with a chipper must be rested, healthy and in
good physical condition.
10. Do not work in rainy weather.
11. Do not overload the device.
12. Work wisely and take regular breaks.
13. Ensure that the chipper's knives are always sharp.
14. In the RS120 model, before starting work with the tractor (PTO
drive), remove the V-belts from the pulleys (combustion drive)
Incorrect use of the device can cause serious injury.

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
Personal protective equipment and pictograms
When working with the wood chipper, use:
• safety goggles
• hearing protectors
• protective gloves
• protective footwear
• protective clothing, close fitting to the body, without loose protruding
straps or sleeves.
Mark
Description
Mark
Description
Use hand protection
No admission to outsiders!
Use foot protection
Do not put your hands into the feeder's
oil, Keep a safe distance from the inlet
and ejection area
Put on safety goggles
Attention! Danger of injury due to
rotating cutting rollers. Keep your hands
and feet away from the openings while
the machine is running.
Use hearing protection
Attention, the ability to cut your fingers /
hands!
Familiarize yourself with
the instruction manual
Attention danger of being caught / drawn
/ entangled!
Rotating elements!
Obligation to lubricate the
gear transmission
Attention danger!
No open fire!
(Fuel)
Warning! Hot surface!
(exhaust silencer)

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining

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Manufacturer of machinery and equipment, machining

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Manufacturer of machinery and equipment, machining

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Manufacturer of machinery and equipment, machining
Saftey switch
The chipper is equipped with a safety switch, which is mounted on the
handle or on the inlet cover. Prior to each commencement of work, check the
correct operation of the safety switch, when the safety switch system is on, the
engine cannot start. If the engine starts with the safety switch pressed in, work
must not be started until the fault has been corrected by a qualified employee.
Things to do before starting work
Before starting work:
1. Inspect the chopper before each use. Check that the safety and propulsion
system functions correctly. If not, the system should be repaired before starting
the chipper.
2. Before starting work, it is necessary to make sure that all guards are properly
fastened (check tightness of screws).
3. The machine should be placed on an even, hard, non-slip surface with
extreme caution.
4. Before comminuting, make sure that there are no bystanders or animals near
the machine.
5. Before switching on the chipper's internal combustion engine, check the
tension of the V-belts.
Only in RS-120+PTO:
The safety switch must
be compressed /
connected to the emergency safety switch
module on the tractor. The metho
d of
interruption of work depends on the integral
protection systems of the tractor.
The safety switch installed at the chipper
inlet is an extension of the emergency stop /
safety systems of the tractor.
The safety switch when it is switched on has
the character of a short-
circuit constant.
After removing the failure or averting the
danger in order to proceed with further work,
physically unlock the circuit breaker, "pulling
out” yellow locking button.

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
6. Wear a helmet or other headgear that covers the hair, safety glasses, ear
protectors, and protective clothing. The operator should not wear a scarf, tie,
loose clothing (tight fitting clothing recommended), and gloves intended for other
work (e.g. leather welding).
7. Damaged or illegible stickers must be replaced.
Safety notes for internal combustion engine and refueling
1. The cylinder and engine become very hot during operation. Do not touch the
hot muffler or cylinder as there is a risk of burns. Even after switching off,
these elements remain hot for some time.
2. Do not run the engine in enclosed spaces, because the exhaust fumes contain
toxic substances like carbon monoxide.
3. Fuel and its vapors are highly flammable. Before and during refueling, observe
the following guidelines:
• The engine must be cold before refueling. Wait a minimum of
3 minutes before refueling,
• Use only approved canisters,
• Never refuel inside the room,
• Never refuel near a fire (also do not smoke),
• Never refuel while the engine is running or while moving the machine,
• If refueled fuel spills, do not start the engine, move the device to a different
location and wait for the spilled fuel to completely evaporate from the device
and the spill before starting up,
• After refueling, tighten the fuel filler cap each time and securely,
• The wood chipper and fuel canisters must be stored outside open flame
sources,
• Detailed information on the operation, maintenance and operation of the
internal combustion engine can be found in the integral instructions that came
with the kit.

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
The rules of safe work performance
1. Before starting work, make sure that the inlet and outlet funnels are
empty.
2. During work and immediately after switching off, do not touch the
discharge channel, do not put your hands into the feeder inlet (the device will
work even for a short while after turning it off).
3. When working with a tractor that does not have an emergency stop switch or
an emergency system with which the chipper's emergency stop switch can be
pressed, it is necessary to work by two people to operate the device, the tractor
driver driving the chipper and the chipper operator (model RS120 PTO drive).
4. Operators must provide sufficient space and hardened and a non-slippery
surface to work with the device. And work only in daylight or very good artificial
lighting.
5. Operators must also ensure a good balance and stability. Do not lean
forward or stand above the device when inserting material.
6. When working, keep your head, hair and body away from the opening and
use protective goggles, hearing protection and protective clothing.
7. Operators performing work with chipper should constantly observe the
work area and immediately stop work in the event of appearance of unauthorized
persons or animals in the working area of machines.
8. Before inserting the material to be cut into the inlet hopper, pay attention
to whether the material has no foreign elements harder than wood such as
stones, wires, ropes, nails, rivets, chains, etc. that can damage the knives,
cutting mechanism or the whole machine what consequently, it can lead to a
dangerous accident that endangers the life and health of the operator and other
third parties.
9. If the operator's clothes are hooked with branches and pulled towards the
inlet of the chipper feeder, the operator must immediately press the safety
switch (in the RS-120 model, when working with the tractor, stop the tractor
operation).
10. To protect against accidental turning on the device, press the safety switch
and turn off the ignition (in the RS-120 model when working with the tractor
switch off the tractor driving the chipper, remove the key from the ignition or
disconnect the battery by removing the clamp from the clamp).
11. To prevent accidental starting of the chipper driving motor, set the ignition
switch to 0.

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
12. During every break in work, the motor driving the chipper must be turned
off.
13. When the cutting system is working even for a certain period of time, it is
prohibited to transport, move or lift.
14. To avoid jams, one should alternately insert limp and thin material
with larger branches.
15. Turn the device off when the entire material has passed through the
crushing roll. Otherwise, the device may jam.
16. During operation, keep a safe distance from the device, because long
branches can be thrown out during the retraction.
Getting the machine out:
Despite the lack of working restrictions for the first start of the wood chopper,
the following checks are recommended:
Before first use and working 1 hour:
•Check tightness of all screws,
•Check the condition of the bearings,
•Check the condition of the cutting blades. Adjust or replace if necessary.
•Lubricate the gear unit.
After working every next 10 hours:
•Repeat the above steps.
Activities after finishing work.
1. After switching off the drive, wait a short time, because the rotating parts
of the mechanism are still working for some time after the drive is switched off.
2. Make sure that the machine is able to stop completely and then perform
activities related to the cleaning and maintenance of the machine.
3. Set the machine down and secure it in the parking spot.
4. Checking the technical condition, regulating and performing temporary
repairs and maintenance works as well as cleaning of parts and working units can
be carried out only when the chipper has switched off the drive.
5. Periodically checks that all screws and nuts are tight. Damaged replace.
6. When changing the damaged chipper knife, always tighten or loosen the
knife using protective gloves and following the instructions in section 10.

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
Rules of conduct in emergency situations posing hazards to the life or
health of employees
1. After finding defects, damage or malfunction of the machine or its
components, the wood chipper shall be immediately turned off and immobilized
and the superior should be notified. Resumption of work without removing the
damage or cause of the failure is unacceptable.
2. If you need to leave the chipper during unattended operation, turn off the
combustion engine and ignition, and immobilize the machine.
3. In the event of any doubts as to the observance of safety conditions at work,
the employee has the right to stop work and contact his supervisor to clarify the
situation and make a decision.
4. In the event of an accident at work, disconnect the power supply (in the RE-
120 model switch off the PTO drive and tractor immediately when working with
the tractor) and report the accident to your supervisor, call an ambulance if
necessary. Leave the workplace in the condition in which the accident happened.
5. If there is any doubt as to how the work should be done, work should be
stopped and guidance should be sought from the supervisor.
6. In the event of a fire in the internal combustion engine or in the tractor driving
the wood chipper, if there is a safe option, immediately turn off the machine and
follow the fire fighting instructions.
7. A faulty or damaged or remaining in service chipper should be withdrawn from
use, and clearly marked with information boards and secured in a way that
prevents its starting.
5. PROHIBITED ACTIONS
1. It is forbidden work with a chipper after drinking alcohol or intoxicants
and psychotropic substances (drugs) and drugs that reduce the ability to react.
2. It is forbidden use of the chipper by:
•Children (below the minimum age of the operator defined by local
regulations),
•Pregnant women,
•People with limited mental abilities.
3. It is forbidden starting work with a chipper without checking the
technical condition of the device.

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Manufacturer of machinery and equipment, machining
4. Operators are prohibited from moving away from the chipper without first
switching off the engine (in the RS-120 model, when using the PTO drive, switch
off the tractor and remove the key from the ignition).
5. It is forbidden to make any adjustments to the chipper or make repairs
while the internal combustion engine is switched on (in the RS-120 model, when
the PTO drive is used, the chipper is coupled with the tractor).
6. It is forbidden using the machine with removed or damaged safety devices
such as covers and covers, pouring and ejection funnels and with missing
warning stickers.
7. It is forbidden use the device for purposes other than those for which it is
intended.
8. It is forbidden using the device while the tractor is moving
9. It is forbidden making any changes or modifications to the device, making
changes or modifications results in immediate loss of the warranty. In addition,
the manufacturer is not liable for resulting damage to property and injuries,
death of the operator) resulting from changes or modifications to the device.
Notes and first aid
1. Report any accident at work to your supervisor, leave the work station in
the condition in which the accident occurred.
3. Always be prepared. Obtain the following instructions in:
•A fully equipped first aid kit easily accessible by the operator and
bystanders. The first aid kit should contain an appropriate amount of
dressing for cuts and cut wounds.
•Clean towels and cloths to stop hemorrhaging.
•A cell phone or other device that allows you to quickly call for help.
4. Do not work alone! There should be a person in the vicinity who knows the
rules of first aid. The midfielder must be at a safe distance from the work area,
but he should always pay attention to the operator. Use the device only in places
where you can quickly call an ambulance! If injury occurs first aid should be
given and further medical help should be obtained if necessary.

REMET CNC TECHNOLOGY SP. Z O.O.
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Manufacturer of machinery and equipment, machining
6. TRANSPORTATION AND STORAGE OF THE DEVICE
The device on its own wheels should be transported on the hardened one
and not a slippery surface when the combustion engine is off, in the case of soft
and uneven ground transport the device only by means of this type of transport
on a platform that guarantees adequate stability in a vertical position.
The device should be stored out of reach of children in a dry place at 0ºC
to + 40ºC, it must not be stored in rooms with a source of fire (e.g. gas oven).
7. MAINTENANCE AND CLEANING
Safety instructions for maintenance
The device must be disconnected from the power source and placed on a
stable, even and non-slippery surface before carrying out maintenance or
repairs. Clean the device before and after each use, and check the tightness of
the screws that secure the covers.
General activities related to maintenance and cleaning
The device should be kept clean at all times. To clean the device, use only a
brush or cloth. Never use any solvents or cleaning agents.
Check all covers and protective elements are undamaged and in the correct
place. Replace if necessary. Pay special attention to loose and worn parts. Check
for screws and the nuts are tight.
Before every use, check the gear lube condition. A graphite grease is
recommended for the lubrication of a gear transmission.