Brush Bandit 65XP User manual

BRUSH CHIPPER
MODELS 65XP(XL)/95
OPERATING & PARTS MANUAL
ATTENTION:
Depending on what replacement
parts you are ordering, we will
need the following information:
CHIPPER COMPONENTS
Serial Number
Model Number of Chipper
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Spec. Number
CLUTCH COMPONENTS
Brand
Serial Number
Assembly of Clutch
MANUFACTURED BY
BANDIT INDUSTRIES, INC.
6750 Millbrook Road
REMUS, MICHIGAN, USA 49340
PHONE: [phone] IN USA
PHONE: [phone] OR 561-2272
FAX: [phone] ~ SALES DEPT.
FAX: [phone] ~ PARTS/SERVICE
E-MAIL: www.banditchippers.com
Model No: _________________
Serial No: _________________
DEALER:
Name: ____________________
Address: __________________
City/State: _________________
Phone No: _________________
Delivery Date: ______________
Engine Make: ______________
Serial No: _________________
Clutch Make: _______________
Model: _________ S/N _______
Copyright 1/10
BUILT WITH QUALITY
AND DESIGN FIRST

Bandit
Copyright 1/10 PAGE 1
MODELS 65XP(XL)/95 TABLE OF CONTENTS
TABLE OF CONTENTS
PAGES
INTRODUCTION & WARRANTY ...................................................... 2
SERIAL NUMBER LOCATION ......................................................... 6
SAFETY PROCEDURES .................................................................. 7
EQUIPMENT SPECIFICATIONS ...................................................... 13
DECALS ............................................................................................ 15
AUTOFEED OPTIONS ...................................................................... 27
CONTROLS....................................................................................... 31
TRANSPORTATION PROCEDURES ............................................... 39
MAINTENANCE ................................................................................ 41
HYDRAULIC SECTION ............................................................ 62
CHIPPER SECTION ................................................................. 82
LUBRICATION & COOLANT..................................................... 85
ELECTRICAL SECTION ........................................................... 86
REPLACEMENT PARTS SECTION ................................................. 87
INFEED HOPPER COMPONENTS .......................................... 88
DUAL FEEDWHEEL COMPONENTS ...................................... 92
CHIPPER COMPONENTS ........................................................ 94
CHIPPER KNIFE & HARDWARE ............................................. 98
ANVIL & HARDWARE .............................................................. 99
DISCHARGE COMPONENTS .................................................. 100
HYDRAULIC COMPONENTS .................................................. 107
FRAME & ACCESSORY COMPONENTS ................................ 120
FUEL & HYDRAULIC TANK COMPONENTS .......................... 126
CHIP BOX & ACCESSORY COMPONENTS ........................... 130
OPTIONAL COMPONENTS ..................................................... 134
PTO COMPONENTS ................................................................ 137
SERVICE RECORD .......................................................................... 148
ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS
MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER.
IF THE MACHINE HAS A LOADER OR TRACK UNDERCARRIAGE, CONTACT DEALER
OR MANUFACTURER FOR MORE INFORMATION.
IF THE MACHINE HAS A LOADER OR TRACK UNDERCARRIAGE, A SEPARATE (LOOSE)
HYDRAULIC AND ELECTRIC SCHEMATIC IS SUPPLIED WITH THE MACHINE.
NOTICE
NOTICE
NOTICE

Bandit
Copyright 1/10 PAGE 2
INTRODUCTION
The purpose of this manual is to provide the user with specications and procedures for the operation,
maintenance and repair of this BANDIT product. As with any piece of equipment, safety should always
be a constant thought while the machine is being operated, serviced or stored. In order to highlight
this consideration, the material which addresses safety is proceeded by the following signal words:
The equipment is designed and manufactured in accordance with the latest product industry standards.
This alone does not prevent injury. It is the operator’s responsibility to use good judgement and follow
the warnings and instructions as indicated in this manual, on the machine and follow all safety standards
per ANSI and OSHA instructions.
Improper use of the product can result in severe personal injury. Personnel using the equipment
must be qualied, trained and familiar with the operating procedures as dened in this manual, prior
to operating the product.
It is the responsibility of the owner or employer to insure that the operator is trained and practices
safe operation while using and servicing the machine. It is also the owner’s responsibility to provide
and follow a regularly scheduled preventative maintenance and repair program on the product,
using only factory approved replacement parts. Any unapproved repairs or modications may not
only damage the machine and its performance, but could result in severe personal injury. Unapproved
repairs or modications will void warranty and eliminate manufacturer of any liability claims. Consult
the equipment manufacturer!!!
Each machine is shipped with a manual, a customer’s check sheet on the product, and any
available parts & service manuals on component parts not produced by this manufacturer. Additional
copies of these manuals and check sheets can be purchased from the manufacturer, or through the
dealer. Engine parts, service and maintenance manuals MUST be purchased through the engine
manufacturer or their dealer.
The producer of this Bandit product reserves the right to make any modications or revisions to the
design or specications of its machine without advance notice. The producer also reserves the right
to change machine and part prices as needed without advance notice.
INTRODUCTION & WARRANTY
WARNING
WARNING
NOTICE
Signal Word Likelihood of Occurrence Degree of Potential
Injury or Damage
DANGER
WARNING
CAUTION
NOTICE
Will occur if warning is ignored
Can occur if warning is ignored
Will or can occur if warning is ignored
Important, but not hazard related
Severe
Severe
Minor
Minor to Severe

Bandit
Copyright 1/10 PAGE 3
BANDIT INDUSTRIES, INC.
EXPLANATION OF LIMITED WARRANTY
There are several forms that must be
completely lled out and returned to us in
reference to our portion of warranty. Read
and understand the Bandit Limited Warranty
responsibilities. Some components on your
machine are covered by their respective
manufacturers and cannot be handled through
Bandit Industries as stated in Warranty
Section of this manual.
Use this manual to help you resolve what and
where your problem is, in most cases you
can x it easily. If you still have problems,
work through the dealer you purchased the
machine through, or contact Bandit Industries
direct if needed.
Make sure the following forms are used, for
us as well as you, to keep track of service
and pending warranty request. It is our
company policy that all parts shipped out will
be invoiced until the possible warranty parts
are returned with a Warranty Claim Form
completed for consideration.
Make sure the Warranty Validation Form is
completed and sent in to us as soon as you
receive the Bandit. This will activate our
warranty responsibilities.
If Warranty Validation Form is not on le,
all Warranty consideration is null and
void.
The manufacturer will not reimburse the customer or dealer labor costs incurred for installing
“bolt-on” or “slip-on” items, such as hydraulic pumps and motors, control valves, ow dividers,
belts, sheaves, etc. The manufacturer will provide replacement parts to the customer for
defective parts during the warranty period. Defective parts must be returned to Bandit
Industries, Inc. It will be the customer’s responsibility to install the replacement parts unless
arrangements are made with the selling dealer.
The manufacturer will not reimburse travel costs to servicing dealer unless prior approval has
been obtained from the manufacturer. It is the customer’s responsibility to deliver the machine
to dealer’s service facility, unless other arrangements have been agreed to between selling
dealer and customer.
The manufacturer may elect, at its discretion, to reimburse reasonable labor costs to customer
or dealer for major defect repairs. Diagnostic labor and overtime labor will not be covered
under warranty. Prior approval must be obtained from Bandit Industries, Inc.
Prior to delivery to nal owner and during storage, this machine must be serviced and
lubricated to avoid damage that will not be covered under warranty, see “Lubrication & Coolant”
page.
Also, damage or premature failure of equipment components because of incorrect or
incomplete service and maintenance by the equipment owner will not be covered under
warranty.
All controls, safety devices, guards, and shields must be correctly operational and securely
in place at all times during equipment operation.
NOTICE

Bandit
Copyright 1/10 PAGE 4
BANDIT INDUSTRIES INC. LIMITED WARRANTY
[phone]
INTRODUCTION & WARRANTY
Bandit Industries Inc., also referred to as “Manufacturer” warrants this new product to be free of
defects in workmanship and material for a period of 1 year or 2000 operating hours, which ever comes
rst.
This warranty takes effect upon delivery to the original retail purchaser. The manufacturer at it’s
option will replace or repair at a point designated by the manufacturer, any parts which appear to have
been defective in material or workmanship. The manufacturer is not responsible for labor, consequential
damages, traveling or down time expenses.
This warranty and any possible liability of Bandit Industries Inc., is expressly in lieu of any other
warranties, expressed or implied, including but not limited to, any implied warranty or merchantability
of tness for a particular purpose and of any noncontractual liabilities including product liabilities based
upon negligence or strict liability. Bandit Industries Inc., will not be liable for consequential damages
resulting from breach of warranty.
All parties involved agree that the Owner’s Sole and Exclusive Remedy against the Manufacturer,
whether in contract or arising out of this warranty, instructions, representations, or defects shall only
be for the replacement or repair of defective parts as provided herein. In no event or circumstances
shall the Manufacturer’s liability exceed the purchase price of the machine. The buyer also agrees
that no other remedy (including but not limited to consequential or incidental loss) shall be available
to him or her.
It is absolutely necessary to return the Warranty Validation Form, completely and accurately lled
out, and notify Bandit Industries Inc., in writing within ten (10) days from the date of purchase to
validate this warranty. If Warranty Validation Form is not on le, all Warranty Consideration is NULL
AND VOID.
This warranty will not apply if the Bandit Chipper is not operated with replacement parts or equipment
not manufactured or recommended by Bandit Industries, Inc.
This warranty will not apply if the Bandit Chipper is not operated in a manner recommended by the
manufacturer. The following examples would void the warranty:
1. The completed Warranty Validation Form is not on le.
2. The Bandit Chipper has been abused, or not serviced properly.
3. Repairs or attempted repairs made without prior written authorization.
4. Repairs made due to normal wear are not warrantable.
5. The Chipper was involved in, or damaged by an accident.
6. The Chipper was damaged from any type of foreign material.
The owner is responsible for all scheduled maintenance as explained in the Operators Manuals.
Negligence of proper maintenance or any other negligence, accident or re; nor with failure to
adjust, tighten, or replace wear items included but not limited to items such as knives, knife anvil,
belts, lubrication uids, bearings, lters, hydraulic components, loose nuts or bolts, etc. may void
warranty.
All components and parts being returned to Bandit Industries for warranty consideration must
be complete and assembled when delivered. Hydraulic components and parts must be returned
assembled with all uid ports capped or plugged and free of foreign contamination, or warranty will
not be considered.

Bandit
Copyright 1/10 PAGE 5
BANDIT INDUSTRIES, INC. LIMITED WARRANTY
[phone]
INTRODUCTION & WARRANTY
Bandit Industries Inc., reserves the right to alter, improve, revise or modify any parts or products with the
altered, improved, revised or modied parts or products. They also may change design, specications, or part
prices without advance notice.
Bandit Industries Inc., is NOT responsible for updating or upgrading completed machines with design changes
that are made after it’s production.
Bandit Industries Inc., expects the Customer/Owner to bring their machine to the Dealer/Manufacturer for
Warranty Repairs. The Manufacturer DOES NOT pay Dealers or Customers for bringing their machine in for
repair. Nor does the Manufacturer furnish loaner machines while the unit is being repaired.
In order to process any warranty claims, it is the owner’s responsibility to report the claims promptly to the
Manufacturer, or our authorized dealer from whom the equipment was purchased.
It is necessary to include the following information on any and all requests for warranty:
1) Warranty Claim Form, obtained from Bandit Industries or it’s dealers, completely and accurately lled out.
2) Dealer from whom purchased.
3) Date of delivery.
4) Serial number of unit.
5) Model number of unit.
6) Engine make and serial number.
7) Length of time in use (hours on machine).
8) Date of Failure.
9) Nature of Failure.
NOTICE This warranty applies only to new and unused equipment or parts thereof manufactured by Bandit
Industries Inc. and is void if the machine is operated with replacement parts or equipment not manufactured or
recommended by Bandit Industries Inc.
All other components are warranted by their respective manufacturers (i.e. engines, axles, hydraulic pumps
and motors, clutches, tires, batteries, etc.) Any machines used for lease or rental purposes warranty is limited
to 90 days from the rst day of initial service.
NOTICE Clutch maintenance and adjustments and engine maintenance (air lter maintenance, oil
changes, oil lter maintenance, etc.) are important to your machine. Refer to the clutch or engine manual
for the maintenance schedule. Failure to perform the clutch or engine maintenance will void the warranty
with the respective manufacturer, Bandit Industries Inc. does not warranty these components!
Briggs & Stratton (Vanguard) Engines 1-414-259-5333 PGL Auto Clutch 1-800-551-2938
Caterpillar Engines (Thru 275Hp) 1-800-551-2938 PT Tech Clutch 1-330-414-3172
Caterpillar Engines (300Hp & Up) 1-866-228-2111 NACD, Rockford Clutch 1-800-383-9204
Continental Engines 1-800-726-8870 Twin Disc Clutch 1-262-638-4000
Cummins Engines 1-248-573-1592 Electronic Solutions 1-866-736-6839
Deutz, Lombardini Engines 1-800-445-5273 I.E.C. (formerly E.S.I.) 1-815-985-0383
Ford, Hatz Engines 1-800-726-8870 L.O.R. MFG. 1-866-644-8622
GM, Perkins Engines 1-800-551-2938 Miratron Inc. 1-866-285-0132
Honda Engines 1-734-453-6258 Omnex Radios 1-419-294-4985
John Deere Engines 1-888-803-9175 Dexter Axles 1-574-295-7888
Kohler Engines 1-800-854-9273 Tires 1-989-463-4088
Kubota Engines 1-800-457-7056 Caterpillar Tracks 1-309-636-1100
Robin Engines 1-248-399-0002 Chermack Tracks 1-715-458-2655
Wisconsin Engines 1-800-726-8870 Petro-Canada Hydrex XV 1-888-284-4572
Interstate Batteries 1-800-331-2000
(Phone numbers for outside the continental U.S. can be supplied from your phone directory or local Bandit dealer.)
CONTINENTAL U.S. INFORMATION PHONE NUMBERS FOR ACCESSORIES
(NOT COVERED UNDER PRODUCT WARRANTY PROGRAM)

Bandit
Copyright 1/10 PAGE 6
MODELS 65XP(XL)/95
TYPICAL CHIPPER SERIAL NUMBER AND/OR
WORK ORDER NUMBER LOCATIONS
1. Beltshield
2. Hinged chipper hood under
handle (95 only)
3. Top of throat
4. Tongue and a-frame side
5. Top of frame
6. W/O # on top of tongue
SERIAL NUMBER LOCATIONS
The engine information is located on the
engine block. The clutch information
is located on the clutch plate (if
equipped).
NOTICE
6
3
14
5
1
2
4

Bandit
Copyright 1/10 PAGE 7
MODELS 65XP(XL)/95
The words Danger, Warning, Caution, and
Notice are used on the safety decals and throughout
this manual, to make you aware of the safety
procedures. These procedures are very important,
read and obey them.
YOUR SAFETY IS VERY IMPORTANT TO US!
This machine is equipped with safety decals, guards
and designs for your protection.
Don’t ever take the machine for granted, always
be cautious and careful when operating your
equipment.
Read and follow all the instructions in your manual
thoroughly. Your safety is dependent on your knowledge
of how to operate and maintain this machine. You may
obtain additional copies of this manual from your Bandit
Dealer.
Before operating machine, you must have all potential
operators; read and understand manuals and decals,
watch the video and follow the recommendations.
Regardless of how hard a manufacturer tries to
produce a safe machine, accidents still happen.
Normally accidents are caused by people making
mistakes. They do not read the manual, they ignore
warning decals or do not use lockouts provided for
their safety. This normally happens after the person
has become accustomed to the machinery. In the
initial start up and operation of the machinery, they
are cautious, they are very careful because they do
not understand the machine.
This equipment is intended for use by personnel
who are experienced with similar equipment. Always
operate safely. There should be at least two qualied
and trained operators at the work site. They should
be positioned in safe working locations, following
safety procedures and instructions, and aware of each
others whereabouts. There should, also, be at least
two people on site during maintenance and service
procedures in case an accident should occur. Never
operate any machine while under the inuence of drugs
or alcohol.
Keep children, bystanders and animals clear of
working area. Never operate equipment that is in need
of repair or adjustment.
Before starting the machine, take a minute to check
a few things. The machine should be in an area
restricted from people passing by. This area around
the machine must be free of all objects that can obstruct
your movement when working with the machine. The
machine should be checked for loose tools or foreign
objects, especially in the infeed hopper area. All tools
not in use should be secured in a tool box.
Operators must at all times be located within easy
reach of all feed control and shut-off devices when the
unit is running. They must be attentive and prepared
to activate the devices.
Torn or loose clothing is more likely to get caught in
moving machinery parts or tree branches. Keep such
items as long hair, shirt sleeves, and shirt tails properly
contained. Avoid wearing necklaces, rings, watches,
and especially neckties while operating this machinery.
Make sure the machine is in excellent condition, and
all the guards are in place, tight and secure.
Wear all personal protection equipment and follow
all safety standards per ANSI and OSHA instructions.
Examples of equipment: hard hat, face shield,
safety glasses, gloves, ear protection, etc. Do not
wear gauntlet or secured t gloves. Always keep a
fully charged re extinguisher with the machine while
operating or servicing the machine.
Striped reective tape has been installed on the feed
control handle of the machine. This tape is reective,
self adhesive and has contrasting colors. The tape
helps make the feed control handle stand out more
and it makes the rear of the machine more visible
to a vehicle behind the machine while transporting.
Striped tape can be obtained through your local Bandit
Dealer.
DANGER
WARNING
DANGER
NOTICE
SAFETY PROCEDURES
SAFETY PROCEDURES
DANGER


Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm.

Bandit
Copyright 1/10 PAGE 8
MODELS 65XP(XL)/95 SAFETY PROCEDURES
It is very important after you have operated a new
machine for approximately an hour to shut down the
machine and recheck all nuts and bolts. It is normal
for nuts and bolts to loosen once on a new piece of
machinery. If you tighten them now, there is a good
possibility they won’t loosen again. Certain nuts and
bolts should be checked periodically such as anvil and
knife nuts and bolts, etc. for torque and t.
Most of the nuts used on the machine are self locking.
After a nut or bolt has been removed ve times, it
should be replaced to insure proper tightness. This is
especially critical on the chipper knife nuts and bolts!
After the engine is started, let the chipper disc/drum
turn at the lowest RPM’s possible. Listen for any type
of noise that is foreign. Any steel on steel noise is
foreign. If you hear a noise, stop the engine, nd the
problem and x it.
SAFETY PROCEDURES
Never reach into the infeed hopper area of
the machine, there is never any reason to. The
feedwheel(s) are designed to pull trees and brush of
any length into the machine. Pulling a hand, arm, foot
or entire body through the machine is much easier
than pulling a tree. Do not think you will be able to
pull yourself free of the feedwheel(s), they will not let
go. There is absolutely no reason to work inside of the
infeed hopper. If the feedwheel(s) become tangled or
clogged, stop the machine and wait several minutes
before cleaning them out. If there are short pieces, or
leaves and twigs, just leave them until feeding longer
pieces. While the long pieces are feeding, simply toss
the short pieces on top of them. The longer pieces will
take them on into the machine.
A wooden push paddle has been provided to assist
in feeding smaller material. It is the owner’s and
operator’s responsibility to use and keep a wooden
push paddle with the machine and to also secure it
when transporting the machine. DO NOT use any body
parts or any steel devices inside the infeed hopper
area.
If there is larger diameter wood, try to feed it with
smaller diameter wood. Start a small diameter limb
which will partially open the feedwheel(s). Once the
feedwheel(s) are partially open it is much easier to
insert the larger diameter wood.
When feeding larger diameter wood, listen for the
engine to possibly lug down. If it starts lugging down
stop the feedwheel(s) by pushing the hydraulic control
bar to off, and let the engine recover to full speed. If the
machine is equipped with Autofeed and it is functioning
properly, the feed system will automatically stop to let
the engine recover. This will help stop the machine
from plugging the discharge chute.
Pay attention to the direction of the discharge chute
before chipping. Never stand in front of the chipper
discharge chute. Never direct the chute towards
anyone or anything that could cause an accident or
problems. Always stop chipping and warn anyone
that comes near the discharge area. Failure to do this
could result in severe injury. Wood chips ying out of
the discharge chute can be very dangerous!
NEVER sit, stand, lay, climb or ride anywhere
on this machine while it is running, operating, or in
transit. You will be injured.
Do not attempt to start the engine or engage the
engine PTO (power-take-off) system on this machine
if the chipper disc/drum is jammed or frozen in place.
If you do, you will damage or ruin the drive belts and/or
the PTO which will not be covered under warranty and
will cost you down time and money.
DANGER
DANGERDANGER
WARNING
NOTICE
This chipper is designed to “HAND FED” only! DO
NOT feed wood with any type of knuckle boom loader,
front end loader, or mechanical device. It will cause
damage to the machine. If this happens, the machine
WILL NOT be covered under warranty.
WARNING
It is very important after you have operated a new
machine for approximately an hour to shut down the
machine and recheck all hydraulic ttings. Retighten
as needed.
DO NOT GO NEAR HYDRAULIC LEAKS! High
pressure oil easily punctures skin causing serious
injury, gangrene, or death. Avoid burns from uid. Hot
uid under pressure can cause severe burns. DO NOT
use ngers or skin to check for leaks. Lower load or
relieve hydraulic pressure before loosening ttings.
Relieve all pressure in the system before disconnecting
the lines, hoses, or performing other work. Use a piece
of cardboard to nd leaks. Never use your bare hands.
Allow system to cool down to ambient temperature
before opening any coolant or hydraulic oil system.
In cold weather situations let your hydraulic system
idle for approximately 15 minutes to allow the system
to warm up to operating temperature.
WARNING

Bandit
Copyright 1/10 PAGE 9
MODELS 65XP(XL)/95 SAFETY PROCEDURES
SAFETY PROCEDURES
Before attempting any type of maintenance
disengage clutch, turn off engine, wait for the chipper
disc/drum to come to a complete stop, install the
disc/drum lock pin, disconnect battery, and make sure
the ignition key is in your possession.
ALWAYS install the disc/drum lock pin to prevent
inadvertent rotation. On disc chippers insert lock pin
through lock pin tube on the belly band under hood
rest. On drum chippers insert lock pin through lock
pin tube on side of drum housing.
Simply slide the lock pin into the disc/drum lock tube.
This is to insure that the chipper disc/drum cannot be
started while you are working inside the machine. If
for some reason the chipper disc/drum would start to
turn, it would simply hit the lock pin.
DO NOT remove the hood pin until the chipper
disc/drum has came to a complete stop. The chipper
disc/drum will coast for several minutes after the
engine is shut down. Always wait at least several
minutes.
DO NOT operate this machine without the Hood Pin
in place. Do not operate the machine with any type
of makeshift hood pin or an improperly installed hood
pin! The Hood Pin MUST be padlocked.
DO NOT operate the machine with the chipper hood
open under any circumstances.
DO NOT operate this machine indoors! Exhaust
fumes can be fatal. Never refuel while the machine is
running. Never refuel in the shop or building. Always
refuel in a well ventilated area, away from sparks or
open ames, DO NOT SMOKE. Extinguish all smoking
materials. Wipe up all spilled fuel before restarting the
engine. Do not ll above 1/2” (12.7mm) from top of
tank.
To obtain the most from your machine, for the least
amount of cost, it is a good practice to set up and follow
a scheduled preventative maintenance program. It will
eliminate many possible problems and down time.
DO NOT feed vines or vine-like material! DO NOT
pile vines or vine-like material in front of the infeed
hopper which may cause you to trip or fall! DO NOT
allow vines or limbs to become entangled with you
or your clothing! DO cut vine-like material into 4 to 5
foot (1.2 to 1.5 meter) length’s, away from the chipper
area! DO stop the feed system before feeding the cut
vine-like material into the infeed hopper! DO use a
wooden pusher paddle when feeding the cut vines into
the feedwheel(s)! ALWAYS be in position and prepared
to activate the feed control handle!
The patented “Last Chance Stop” is a means of
stopping/reversing the feedwheels if a negligent
operator does not follow the safety rules and nds
themselves in trouble! DO NOT RELY ON THE “LAST
CHANCE STOP” TO DISOBEY THE OPERATOR
RULES! The “Last Chance Stop” does nothing for
the foolish operator who kicks into the infeed hopper
area.
With engine shut off and all moving parts stopped,
DAILY pull last chance cables to ensure they freely
disengage and reverse feed wheel hydraulic valve.
DANGER
DANGER
DANGER
DANGER
DANGER
Never use jumper cables during freezing temperatures.
Tow the machine inside and allow the battery time to
warm up. If the machine must be started outside,
inspect the battery acid for ice formation. Explosion
will occur with a frozen battery. If the machine is going
to be operated in excessively cold conditions, a larger
cold cranking amp battery may be needed to insure
proper and prompt starting. Never use jumper cables
in a conned or unventilated area. Battery acid fumes
are explosive. Battery acid can cause severe burns.
Never expose an open ame or spark near the battery.
Keep all burning materials away from the battery.
When servicing the battery, shield eyes and face, and
do not smoke. Service in a well ventilated area.
WARNING
Keep the machine in good condition. Be sure the
machine is in good operating condition and that all
safety devices, including guards and shields are
installed and functioning properly. Visually inspect the
machine daily before starting the machine. Refer to the
“Daily Start Up & Maintenance”. Make no modications
to your equipment unless specically recommended
or requested by Bandit Industries Inc.
DANGER
Avoid moving parts. Keep hands, feet, and clothing
away from power driven parts. Keep all guards and
shields in place and properly secured.
DANGER
Never feed any materials that might contain wires,
stones, nails, metal objects, or any foreign object
which may damage the knives and become dangerous
projectiles.
DANGER

Bandit
Copyright 1/10 PAGE 10
MODELS 65XP(XL)/95
Use Chain
Use
Wooden
Block
Use Yoke
Lock Pin
SAFETY PROCEDURES
SAFETY PROCEDURES
The machine was built with a chipper hood engine
disable plug which disables the engine if it is not
installed properly with the hood pin holding the chipper
hood in the closed position. Correctly installed and
maintained, the engine will not start or it will shut off if
the chipper hood engine disable plug is disconnected.
The chipper hood must NEVER be opened, or pushed
closed if the chipper disc/drum is turning.
DO NOT slam the chipper hood to the open position.
This will cause damage to the hinge. If your hinge has
become damaged by slamming the hood to the open
position, Replace The Hinge Immediately! If the hinge
has become damaged it will cause misalignment of the
hood, the chipper disc/drum may then hit the hood and
cause a serious accident! Lubricate the hood hinge
daily.
Do not work on the machine if the engine is running
with the clutch disengaged. A clutch can self engage
if either the pilot or throw-out bearing happens to seize
to the main output shaft.
There are various types of clutches (PTO’s)
available for this type of equipment. Make sure to
study the original clutch manufacturer’s manual that
is provided with the machine and follow its instructions
for operation, service, and adjustments. Some styles
require clutch engagement to be maintained so that it
takes a lot of force, others will require very little force,
and some are push button, electric, manual lever, or
hydraulic activation. Each different style clutch (PTO)
is a very expensive item that will fail if not correctly
maintained and adjusted. It will be quite costly if a
few minutes are not taken daily, weekly, and monthly
to keep the clutch serviced as required.
The operator must take care in the engagement
and disengagement of the clutch, engine RPM should
always be below 1000 RPM. When the engine has
sufficiently warmed up, bump the clutch handle
against engagement to start the chipper disc/drum
turning. This will have to be repeated until the chipper
disc/drum is turning at proper ratio with engine RPM.
Then push the handle all the way in gear until it locks
into position securely. After engagement raise engine
RPM to full throttle. Engaging and disengaging the
clutch at high engine RPM will quickly and excessively
wear out clutch plates as well as bearings. Refer to
clutch manufacturer’s manual for proper service and
operation.
Do not work inside the mouth of the chipper or
around the feedwheel(s), until you have installed the
yoke lock pin completely and securely to help keep
the top feedwheel in the raised position. Remove top
wheel springs if equipped, block and chain top wheel
up before doing any work inside throat.
WARNING
DANGER
DANGER
DANGER
Never turn the chipper disc/drum by hand, always
carefully use a pry bar or wood bar. This will help
prevent the person turning the disc/drum from being
injured should the disc/drum break loose.
A sight hole in the chipper beltshield has been
provided. If chipper belts are moving do not open
chipper hood. Do not stick ngers in sight hole.
DANGER
DO NOT operate this machine unless all hydraulic
control devises operate properly. They must function,
shift and position smoothly and accurately at all times.
Faulty controls can cause personal injury!
WARNING

Bandit
Copyright 1/10 PAGE 11
MODELS 65XP(XL)/95
Butt End Of
Brush First
Feed Brush
Into Chipper
Travel
Path
Release
Travel
Path
Turn Face Away
And Keep Moving
SAFETY PROCEDURES
Before you begin to transport your trailerized machine
follow all of the transportation procedures on pages
39-40. Make sure that the tongue has been raised to
the proper height and attach the machine securely to
the towing vehicle. Once secured to vehicle, locate
tongue jack and secure it in the transport position.
Always hook safety chains to vehicle by crossing
them under the tongue allowing enough slack to avoid
binding or dragging the ground when making turns.
Check brakes and highway lights make sure that they
are all operating properly. Check that the plug terminal
functions match the towing vehicle for proper operation.
Make sure that the discharge chute is in the transport
position pointed over the tongue of machine and the
transport bolt is securely in its place. Be sure to check
tire pressure before you begin to transport the machine.
Close the folding pan, if equipped for the infeed hopper
and make sure spring latches are locked into place. If
machine is equipped with a vise, make sure to secure in
place and clamp jaws closed. Close and secure any of
the following, if equipped: tool box, battery box, engine
cowl doors and side panels, radiator debris screens,
inspection doors, cabinet doors, housing covers, tank
caps and covers, etc.
Always stand to the side of the infeed hopper when
inserting material. This will allow you to turn away from
the wood, and walk away, without passing through the
material. Machines should be fed from curbside (right
side) whenever possible. Anytime an operator is near
the infeed hopper, they must be within easy reach of
feed control devices.
To increase production, don’t waste time watching
the material being fed. Once the limbs have started
into the machine, you can walk away and get more
material.
Keep the feedwheel tension springs adjusted
only tight enough to keep the feedwheel teeth from
slipping on the material. DO NOT OVERTIGHTEN!
This will overwork the hydraulic system, and make it
difcult to feed larger material.
Always start the larger end (base end) of the log,
tree or branch into the feedwheel(s) rst.
Keep the engine R.P.M.’s at full throttle whether you
are chipping brush or round wood. Lower R.P.M.’s will
cause weak throwing power, and can cause plugging
in the discharge.
SAFETY PROCEDURES
WARNING
WARNING
Chipper knives are sharp and can be dangerous.
It is always necessary for your protection to be extra
careful and wear proper hand protection when handling
knives.
DANGER
The knives must be securely fastened and torqued
in position. If one comes loose or breaks during
operation, someone or something may get injured.
DANGER
Before using the top feedwheel jack, if equipped,
remove the yoke springs. Install the disc/drum lock
pin in the mount tube before using hand jack to raise
top feedwheel. The hand jack is only provided as a
means of lifting the top feedwheel, not holding it up for
service.
DANGER
Always block the tires and the machine tongue
whenever the machine is unhooked for operation.
DO NOT rely on the tongue jack for operational
stabilization.
DANGER
Tongue jacks or optional rear stabilizers, whether
hydraulic or manually operated are designed to stabilize
the machine. The tongue jack or rear stabilizers are
not designed to hold the machine off the ground at
any time. Install secure blocking and / or chocking as
needed. Before transporting the machine, insure the
tongue jack and rear stabilizers are fully retracted and
secured to the transport position.
NOTICE
Check laws and regulations. Know and obey all
federal, state, and local laws and regulations that
apply to your work situation and the transportation of
a machine this size.
WARNING

Bandit
Copyright 1/10 PAGE 12
MODELS 65XP(XL)/95 SAFETY PROCEDURES
SAFETY PROCEDURES
Do not attempt to operate the machine on an ascending or descending slope of more than 25° or 46% or a
side slope of more than 17° or 30%, it is Dangerous and could be Fatal. This is the maximum slope grade the
machine can be operated on if the hydraulics, self propelled undercarriage, and engine are running at maximum
performance and good traction is sustained.
The machine should never be parked on a slope at any time. The machine can coast or creep causing
equipment and/or personal injury.
DANGER
Make sure everyone is clear of machine before moving the machine. Stay clear of undercarriage travel system
when the machine is moving.
DANGER
DO NOT entangle feet or hands in undercarriage travel system.
DANGER
NEVER sit, stand, lay, climb or ride anywhere on this machine while it is running, operating, or in transit. You
will be injured.
DANGER
Use EXTREME CAUTION when traveling over non-level surface! This machine can tip over or tip backwards
on non-level surface. You will cause engine damage, machine damage and possible personal injury!
DANGER
WARNING
Any increase from the specied maximum operating angles may cause loss of lubrication function and damage
the engine.
WARNING
Maximum Slope Grade
Diagram shows percentage to degree of slope.
Percentage is in vertical feet for every 100 horizontal feet.
Ascending or Descending Slope Side Slope
IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE
Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer
to it for service, operation, and safety information.

Bandit
Copyright 1/10 PAGE 13
MODELS 65XP(XL)/95 EQUIPMENT SPECIFICATIONS
EQUIPMENT SPECIFICATIONS
Approximate Dimensions & Weights
(Dimensions & weights will vary depending on optional equipment)
Approx. Model 65: 1900 to 2600 lbs. (862 to 1179 kg)
Weight: Model 65 Chip Box: 6700 to 7200 lbs. (3039 to 3266 kg) (Not Shown)
Model 95: 3800 to 4800 lbs. (1724 to 2177 kg)
Model 95 Chip Box: 7000 to 7400 lbs. (3175 to 3357 kg) (Not Shown)
(Approximate weights depending on engine and equipment options.)
Overall Model 65: Height: 7’ 6” (2.3m), Length: 12’ 10” (3.9m), Width: 5’ 7” (1.7m)
Dimension: Model 65 Chip Box: Height: 8’ 8” (2.6m), Length: 21’ 2” (6.5m), Width: 6’ 6”(2m)(Not Shown)
Model 95: Height: 8’ 7” (2.6m), Length: 16’ 7” (5.1m), Width: 6’ (1.8m)
Model 95 Chip Box: Height: 8’ 8” (2.6m), Length: 21’ 2” (6.5m), Width: 6’ 6”(2m)(Not Shown)
Model 65 Model 95
Fuel Tank Capacity: 8 Gallons (30 Liters) 24 1/2 Gallons (109 Liters)
Hydraulic Tank Capacity: 7 Gallons (26 Liters) 7 Gallons (26 Liters)
(Approximate dimension depending on equipment options.)
HEIGHT
WIDTH
LENGTH

Bandit
Copyright 1/10 PAGE 14
MODELS 65XP(XL)/95 EQUIPMENT SPECIFICATIONS
EQUIPMENT SPECIFICATIONS
Approximate Dimensions & Weights
(Dimensions & weights will vary depending on optional equipment)
Approx. Model 65 PTO 3-POINT: 1550 lbs. (703 kg)
Weight: Model 65 PTO TRAILERIZED: 1900 lbs. (862 kg)
Model 95 PTO 3-POINT: 2200 lbs. (998 kg)
Model 95 PTO TRAILERIZED: 2600 lbs. (1179 kg)
(Approximate weights depending on engine and equipment options.)
Overall Model 65 PTO 3-POINT: Height: 7’ 6” (2.3m), Length: 8’ 7” (2.6m), Width:4’ 6” (1.4m)
Dimension: Model 65 PTO TRAILERIZED: Height: 7’ 7” (2.3m), Length: 10’ 4” (3.1m), Width:4’ 6” (1.4m)
Model 95 PTO 3-POINT: Height: 8’ 9” (2.7m), Length: 12’ 10” (3.9m), Width:5’ 7” (1.7m)
Model 95 PTO TRAILERIZED: Height: 8’ 7” (2.6m), Length: 16’ 10” (5.1m), Width:5’ 7” (1.7m)
Model 65 PTO Model 95 PTO
Hydraulic Tank Capacity: 6 Gallons (23 Liters) 8 Gallons (30 Liters)
(Approximate dimension depending on equipment options.)
TRAILERIZED 3-POINT

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Copyright 1/10 PAGE 15
MODELS 65XP(XL)/95 DECALS
DECALS

Bandit
Copyright 1/10 PAGE 16
MODELS 65XP(XL)/95 DECALS
DECAL LOCATIONS - MODEL 65
Decal locations may vary, these are general locations.
19,22,29,
31,32,34
3,36
4,9
2,16,17,20
28,38,41,42
7
26
2,15,18
12
23,37
2,17,20,30
5
6,10,11
25,33,39,40
2,13,14,17,24,35
8,21,27
12
17 1

Bandit
Copyright 1/10 PAGE 17
MODELS 65XP(XL)/95 DECALS
DECAL LOCATIONS - MODEL 65
Modications and/or additions of decals to this list will happen.
Consult chipper dealer or manufacturer for most current decal package.
LOCATION NUMBER DESCRIPTION
1. SPD-01 Avoid Injury Or Death...
2. SPD-02 Moving Parts...
3. SPD-03 Lockout All Energy Sources...
4. SPD-04 Flying Discharge Material...
5. SPD-07 Last Chance Stop Cables...
6. SPD-09 Do Not Work Under Top Feed...
7. SPD-12 Do Not Feed Vine-Like...
8. SPD-13 Must Remove Ignition Key...
9. SPD-28 Do Not Insert Fingers
10. SPD-30 Do Not Sit, Stand, Lay, Climb...
11. SPD-34 Brush Chippers Are Very Dangerous...
12. ID-42 Bandit Industries Inc...USA
13. INST-02 Yoke Lock Hole
14. INST-03 Yoke Lock Bar
15. INST-04 Arrow
16. INST-11 Motor Coupler Guard...
17. INST-12 Grease Daily (Arrow)
18. SPINST-13 Push To Reverse
19. INST-16 Grease Weekly Arrow
20. INST-39 Oil Daily Arrow
21. INST-44 California Proposition 65
22. INST-46 Autofeed Basic Info...
23. INST-48 Disc/Drum Lock Tube
24. INST-49 Disc/Drum Lock Pin
25. INST-53 Hydraulic Oil...Hydrex XV...
26. INST-95 Electric Plug-In Schematic
27. INST-101 Canada Engine Decal
28. INST-109 Basic Maintenance Check List
29. INST-130 Push To Start
Some decals are for optional equipment. Decal locations may vary, these are general locations.
If any decals become damaged, replace immediately.
NOTICE

Bandit
Copyright 1/10 PAGE 18
MODELS 65XP(XL)/95 DECALS
DECAL LOCATIONS - MODEL 65
Decal locations may vary, these are general locations.
19,22,29,
31,32,34
3,36
4,9
2,16,17,20
28,38,41,42
7
26
2,15,18
12
23,37
2,17,20,30
5
6,10,11
25,33,39,40
2,13,14,17,24,35
8,21,27
12
17 1

Bandit
Copyright 1/10 PAGE 19
MODELS 65XP(XL)/95 DECALS
DECAL LOCATIONS - MODEL 65
Modications and/or additions of decals to this list will happen.
Consult chipper dealer or manufacturer for most current decal package.
LOCATION NUMBER DESCRIPTION
30. N-02 Maintain Lubrication...
31. N-03 Service Required Under Beltshield...
32. N-05 Frequently Adjust...PTO...
33. SPN-06 Decal Maintenance...
34. N-07 Clutch Operation...
35. N-08 Patents...
36. N-09 Adjustable Feed Speed...
37. SPN-11 Correct Knife And Hardware...
38. SPW-01 Do Not Go Near Oil Leaks...
39. SPW-02 Diesel Fuel Only...
40. SPW-03 Gasoline Fuel Only...
41. SPW-04 Frozen Battery Can Explode...
42. SPW-08 Wear Personal Protection...
43. 900-8900-30 Basic Safety Decal Kit (Options may require additional decals)
44. 900-8900-12 Bandit Model 65 Logo Decal Kit
Additional Decals for Machine Equipped With A Chip Box - Consult dealer or manufacturer for general locations.
45. SPD-47 Injured...Dump Box
46. INST-29 Chip Box Lift Up / Down
47. INST-30 Selector Chip Box / Feed
Additional Decals for Machine Equipped With A Track Undercarriage - Consult dealer or manufacturer for general locations.
48. SPD-19 ...Minimum 10 Feet Away From Tracks...
49. SPD-38 Do Not Entangle Feet...
50. INST-135 Remote Starting Procedure
51. INST-137 Remote / Tether
52. SPW-06 Do Not Attempt...Slope Of More Than...
53. SPW-07 Do Not Move Machine...Horn Is Blown...
54. SPW-11 Do Not Leave Unit Parked On A Slope...
Some decals are for optional equipment. Decal locations may vary, these are general locations.
If any decals become damaged, replace immediately.
NOTICE