Bryan Boilers EB-200-W-FDGO User manual

Steam Boiler
EB-75-S150-FDG
Form No. 8100
(1/06 )
Bryan “Flexible Water Tube”
EB Series
Steam & Water Boilers
3,200,000 to 10,000,000 BTUH
Forced draft gas, oil or dual fuel fired
Water Boiler
EB-200-W-FDGO
Originators of the “Flexible Water Tube” design
BRYAN®BOILERS

Low initial cost, reliable operating efficiency
deliver substantial return on investment
Bryan EB Series Boiler Specifications
NOMINAL OUTPUT STEAM APPROX.
BOILER INPUT OUTPUT SHIP WT.
MODEL MBH (KW) MBH (KW)* BHP* LBS./HR** (KG) LBS. (KG)
EB-75 3,200 (938) 2,560 (750) 75 2,639 (1,197) 5,810 (2,635)
EB-100 4,200 (1,230) 3,360 (984) 100 3,463 (1,570) 7,110 (3,225)
EB-125 5,250 (1,538) 4,200 (1,230) 125 4,329 (1,963) 8,300 (3,765)
EB-150 6,300 (1,845) 5,040 (1,476) 150 5,195 (2,356) 8,420 (3,819)
EB-175 7,325 (2,146) 5,860 (1,717) 175 6,041 (2,740) 11,175 (5,069)
EB-200 8,500 (2,490) 6,800 (1,992) 200 7,010 (3,179) 11,305 (5,128)
EB-240 10,000 (2,930) 8,000 (2,344) 240 8,247 (3,740) 14,455 (6,557)
NOTES: * * Nominal output based on boiler industry standard of 80% of input. Actual combustion efficiencies will be fuel dependent.
** Lbs. steam per hour from and at 212° F.
L. Internal water-cooled
furnace with low heat
release rate.
M. Steam boilers with
extra large drum with high
steam release area ensure
stable water level and dry
steam.
N. Pressurized design:
inner fireside casing con-
structed of heavy gauge
steel, completely seal-
welded, lined with high
temperature insulation
and refractory.
J
F
A
E
C
I
B
D
N
L
KD
M
Quality Construction Features:
A. Water side or steam side interior accessible
for cleanout and inspection, front and rear
openings, upper and lower drums.
B. Large volume water leg downcomers pro-
mote rapid internal circulation, temperature
equalization and efficient heat transfer.
C. Boiler tube and furnace area access panels:
heavy gauge steel casing with 2 high tem-
perature ceramic fiber and insulation, bolted
and tightly sealed to boiler frame.
D. Flame observation port at rear of boiler.
E. Single side access; combustion chamber, tubes and
burner head are completely accessible from one side
simplifying maintenance and minimizing floor space.
F. Minimum sized flue vent.
G. Control panel: all controls installed with connections
to terminal strip.
H. Forced draft, flame retention head type burner. Effi-
cient combustion of oil or gas, plus quiet operation.
I. Heavy steel boiler frame, built and stamped in accor-
dance with the appropriate ASME Boiler Code.
J. Heavy gauge steel boiler jacket with rust-resistant
zinc coating and enamel finish, insulated with 1½
fiberglass to ensure exceptionally cool outer surface.
K. Bryan bent water tubes are flexible, individually
replaceable without welding or rolling. Never more
than two tube configurations.
G
H
• True “flexible water tube” design
• High quality steam for heat
or process
• Pressurized firing for maximum
performance

Efficient “Flexible Water Tube” design assures
easy maintenance and low cost operation
All Bryan EB Series boilers offer these operating and performance features
The Bryan Flexible Tube
Bryan’s exclusive “Flexible Tube” design eliminates the
possibility of damage from so-called “thermal shock.”
Tubes are easily removable and replaceable, without
welding or rolling, eliminating long, expensive downtime
should repairs ever be required.
Water cooled furnace
The configuration of the water tubes
provides a water cooled
combustion chamber.
A high percentage of
the heating surface is
exposed to direct ra-
diant heat, increasing
water velocities and heat
transfer.
Large steam drum
The steam drum has gen-
erous water volume and
steam release area. This
design, along with effective drum internal functions,
results in a stable water level and produces extremely
dry steam at all load conditions.
Accessibility of furnace and tube area
One hinged inner panel provides easy and complete
access to furnace and boiler tube area, as well as to
burner head. Other tube side panels are also remov-
able, and all panels are heavily insulated and sealed to
boiler frame. All access is from only one side.
Compact design, minimum floor space
With our compact water tube design, the overall size
of the unit is less than most other types of boilers.
Needing only 32" for tube removal, and on only one
side of the boiler, the EB Series boiler occupies very
little space in the boiler room. This can result in con-
siderable savings in building costs. Pressurized firing
permits minimum sized breaching and vent.
Water Boiler
Combination thermometer and alti-
tude gauge, ASME Code rated boiler
relief valve, water temperature control
(240°F max std.), high limit control,
probe LWCO.
Steam Boiler
Combination low water cutoff and
pump control, auxiliary low water cut-
off, high limit pressure control, ASME-
rated safety valve, water glass set.
Straight gas fired unit
Electronic combustion safety control,
automatic operating gas valve, safety
gas valve, pilot solenoid valve, pilot
ignition assembly, main manual gas
shut-off valve, pilot cock, pilot and
main gas pressure regulators, air safety
switch, control panel, all controls
installed and wired.
Multi-pass flue gas travel
High velocity four-pass flue gas travel is obtained by a
unique baffling system. This contributes to maximum
fire side heat transfer and overall boiler efficiency.
Thermal blend water return
Bryan’s unique “thermal blend” return blends cold or
cooler return water with warmer boiler water blending
it to design operating temperatures. An injector tube
directs the “mixed” water flow through the downcomer to
the lower header and heating surfaces at a temperature
above possible condensing conditions. This reduces the
possibility of “cold spots” and damage from corrosive
condensation.
Positive internal circulation
Each pass of the Bryan
water tube slopes up-
ward. This configuration,
along with the large
volume down-comer
water legs, provides the
extremely rapid natural
thermal internal circu-
lation, promoting both
high efficiency of heat
transfer and uniform
temperature throughout
the boiler. Eliminating
stress damage caused
by unequal temperature dis-
tribution is especially important
for heating systems, particularly where
intermittent or continuous low temperature water
returns may be encountered.
OPTIONAL EQUIPMENT,
EXTRA COST
1. Manual reset high limit control
2. Manual reset low water cutoff
3. Auxiliary low water cutoff
(standard on steam boilers)
4. Combination low water cutoff
and feeder
5. Alarm bells or horns
6. CSD-1, FM, GE-GAP or other
insurance approved control
systems
7. Indicating lights, as desired
8. Lead-lag systems for two or
more boilers with or without
outdoor reset control
9. Draft control system
When ordering, please specify:
1. Boiler size
2. Supply and return tempera-
tures required
3. Boiler relief valve setting
4. Type of fuel: natural, LP, or
other gas and/or No. 2 oil
5. If gas, type, BTU content,
specific gravity and pressure
available
6. Electric power voltage, phase
and frequency
7. Optional extra equipment or
construction
8. Special approvals required
(UL, CSD-1, FM, or GE-GAP)
9. Altitude
Bryan EB Series Boilers Standard and Optional Equipment
STANDARD EQUIPMENT FURNISHED
Straight oil fired unit
Electronic combustion safety control,
oil valve, oil ignition transformer,
two-stage fuel unit — spark ignition
(EB75 & 100)/gas pilot (EB 125-240),
oil nozzle assembly, control panel, all
controls installed and wired.
Combination gas-oil unit
Electronic combustion safety control,
automatic motorized gas valve, safety
gas valve, pilot solenoid valve, pilot
ignition assembly, main manual gas
shut-off valve, pilot cock, pilot and
main gas pressure regulators, air
safety switch, manual fuel selector
switch, oil valve, gas pilot, two-
stage fuel unit, oil nozzle assembly,
control panel, all controls installed
and wired.
Water
Boiler
Steam
Boiler

LEFT SIDE VIEW REAR VIEW
PLAN VIEW FRONT VIEW
Bryan EB Series Steam & Hot Water Boilers
Specifications subject to change without notice. Consult factory to consult on other boiler options.
Form No. 8100 ©2006 Bryan Steam LLC Printed in USA
16-7447
DIMENSIONS in inches (cm)
A B C D E F G H I J K L
Boiler Length Width Height Gas Clearance Min. Tube Floor to
Model of Outside Over Overall Train Supply Return Flue Flue for Servicing Removal Flow
Number Jacket Jacket Jacket Length Connection Nozzle Nozzle Size Location Burner Clearance Nozzle
EB-75-W 75½ 50 87½ 108¼ 2½ 4 4 12 13¼ 48 32 90
(191.77) (127.00) (222.25) (274.96) (6.35) (10.16) (10.16) (30.48) (33.66) (121.92) (81.28) (228.60)
EB-100-W 98 50 87½ 130½ 2 6 6 16 16 48 32 90
(248.9) (127.00) (222.25) (331.4) (5.08) (15.25) (15.25) (40.64) (40.64) (121.92) (81.28) (228.60)
EB-125-W 111 50 87½ 143½ 2½ 6 6 16 18¾ 48 32 90
(281.94) (127.00) (222.25) (364.49) (6.35) (15.25) (15.25) (40.64) (47.63) (121.92) (81.28) (228.60)
EB-150-W 111 50 87½ 143½ 2½ 6 6 16 18¾ 48 32 90
(281.94) (127.00) (222.25) (364.49) (6.35) (15.25) (15.25) (40.64) (47.63) (121.92) (81.28) (228.60)
EB-175-W 152¾ 50 87½ 185¼ 2½ 6 6 18 18¾ 48 32 90
(387.99) (127.00) (222.25) (470.54) (6.35) (15.25) (15.25) (45.72) (47.63) (121.92) (81.28) (228.60)
EB-200-W 152¾ 50 87½ 185¼ 2½ 6 6 18 18¾ 48 32 90
(387.99) (127.00) (222.25) (470.54) (6.35) (15.25) (15.25) (45.72) (47.63) (121.92) (81.28) (228.60)
EB-240-W 197¾ 50 87½ 237¼ 2½ 6 6 20 20¾ 48 32 90
(502.3) (127.00) (222.25) (602.6) (6.35) (15.25) (15.25) (50.8) (52.7) (121.92) (81.28) (228.60)
Steam Heating/
Processing Boilers
DIMENSIONS in inches (cm)
A B C D E F G H I J K L
Boiler Length Width Height Gas
Supply Clearance Min. Tube Floor to
Model of Outside Over Overall Train
Nozzle Return Flue Flue for Servicing Removal Flow
Number Jacket Jacket Jacket Length Connection 15 psi 150 psi Conn. Size Location Burner Clearance Nozzle
EB-75-S 75½ 55 100¼ 108¼ 2½ 6 4 2 12 13¼ 48 32 104¾
(191.77) (139.70) (254.64) (274.96) (6.35) (15.25) (10.16) (5.08) (30.48) (33.68) (121.92) (81.28) (266.1)
EB-100-S 98 55 100¼ 130½ 2 8 6 2 16 16 48 32 104¾
(248.9) (139.70) (254.64) (331.4) (5.08) (20.32) (15.24) (5.08) (40.64) (40.64) (121.92) (81.28) (266.1)
EB-125-S 111 55 100¼ 143½ 2½ 8 6 2 16 18¾ 48 32 104¾
(281.94) (139.70) (254.64) (364.49) (6.35) (20.32) (15.24) (5.08) (40.64) (47.63) (121.92) (81.28) (266.1)
EB-150-S 111 55 100¼ 143½ 2½ 8 6 2 16 18¾ 48 32 104¾
(281.94) (139.70) (254.64) (364.49) (6.35) (20.32) (15.24) (5.08) (40.64) (47.63) (121.92) (81.28) (266.1)
EB-175-S 152¾ 55 100¼ 185¼ 2½ 10 6 2 18 18¾ 48 32 104¾
(387.99) (139.70) (254.64) (470.54) (6.35) (25.40) (15.25) (5.08) (45.72) (47.63) (121.92) (81.28) (266.1)
EB-200-S 152¾ 55 100¼ 185¼ 2½ 10 6 2 18 18¾ 48 32 104¾
(387.99) (139.70) (254.64) (470.54) (6.35) (25.40) (15.25) (5.08) (45.72) (47.63) (121.92) (81.28) (266.1)
EB-240-S 197¾ 55 100¼ 237¼ 2½ 10 6 2 20 20¾ 48 32 104¾
(502.3) (139.70) (254.64) (602.6) (6.35) (25.40) (15.25) (5.08) (50.6) (52.7) (121.92) (81.28) (266.1)
Hot Water
Heating Boilers
PLAN VIEW FRONT VIEW LEFT SIDE VIEW REAR VIEW
Bryan Steam LLC —Leaders Since 1916
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.
Phone: [phone] • Internet:www.bryanboilers.com
Fax: [phone]
• E-mail: [email protected]