Bryce 30K User manual

30K Addressing
Printer

WARNING
WARNING: HIGH VOLTAGES ARE PRESENT BEHIND THE COVERS AND IN THE PAN ASSEMBLY.
Never remove the pan access cover assembly or rear cover assembly since there are no user serviceable parts
inside. The electrical and/or sensitive parts may only be serviced by an authorized Service Representative.
Important Safeguards:Read all instructions before attempting to operate this equipment.
 To reduce the risk of fire and/or electric shock, do not attempt to disassemble this machine.
 The machine is not intended for use in hazardous locations. Do not use in environments known to
contain flammable or explosive gases.
 To prevent overheating, do not cover vent openings or use the machine over a radiator or heat register.
 To reduce the risk of injury, refer all non-operator service functions to qualified service personnel.
 Access only those operator designated areas of machine for jam clearing. All other areas of machine
requiring disassembly or removal of covers should only be accessed by qualified service personnel.
 This machine cabinet serves to enclose hazardous parts. If the machine has been dropped or otherwise
had the cabinet stressed in any way, report it to your local service representative.
 In the performance of operator service procedures, be certain the machine is unplugged from the wall.
 Do not attempt to use this product in an unauthorized manner. To do so may expose you to mechanical
and / or electrical hazards.
 Do not expose power cord to sharp points or edges.
 To protect against shock, the power cord must only be plugged into a grounded receptacle. The ground
pin on the plug must never be removed.
 The power cord should be routed so it cannot be walked upon.
 Do not operate this machine with a damaged power cord or plug.
 Unplug or otherwise disable this machine before cleaning.
 Know how to turn off power in the work area, and to summon help in the event of an emergency.
 Do not remove safety covers for cleaning, adjustments or repairs. Call your service representative.
 Keep office supplies such as paper clips, staples, rubber bands, etc., away from machine.
 Keep loose clothing ties, jewelry, and long hair away from moving parts of this machine.
 Ink formulations for use in this machine are critical. Use only those specified.
 Notice: Changes or modifications to this unit not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
 Treat every circuit as if it were live. Check first with a neon tester or a voltmeter.
Federal Communications Commission Compliance
"This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1). This device may not cause harmful interference, and
2). This device must accept any interference received, including interference that may cause
undesired operation.

NOTE: This equipment has been tested and found to comply with FCC Rules Part 15 subpart B Class B for a digital
device. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. If this equipment does cause harmful interference to radio
or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures: Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio / TV technician for help.
Shielded cables must be used with this unit to ensure compliance with the Class B FCC limits.
Canadian DOC Compliance.
"This Class B digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du
Canada.
Caution
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the
manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
VORSICHT
Explosionsgefahr bei unsachgemäßem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen gleichwertigen Typ.
Entsorgung gebrauchter Batterien nach
Angaben des Herstellers.
ADVARSEL
Lithiumbatteri − Eksplosionsfare ved fejlagtig håndtering.
Udskiftning må kun ske med batteri af samme fabrikat og type.
Levér det brugte batteri tilbage tilleverandøren.
Notice
The information in this document is subject to change without notice. Bryce Office Systems makes no warranty of
any kind with regard to the material contained herein. Bryce Office Systems will not be liable for incidental or
consequential damages in connection with the furnishing, performance or use of this material.

TABLE OF CONTENTS
FOREWORD
INTRODUCTION
PRINTER PARTICULARS Chapter 1
Configurations ...............................................................................................1 - 1
PARTS OF THE PRINTER Chapter 2
Printer Parts & Locations...............................................................................2 - 1
SETTING UP THE PRINTER Chapter 3
Choosing a Good Location for the Printer.........................................3 - 1
Removing Protective Materials .........................................................3 - 1
Connecting the Printer.......................................................................3 - 2
Connecting the Power Cord...............................................................3 - 2
Connecting to the Conveyer Port.......................................................3 - 3
POWER ON...................................................................................................3 - 4
Installing a Print Cartridge.................................................................3 - 5
Removing the Print Cartridge............................................................3 - 6
Preparing the Media...........................................................................3 - 7
Media Types ......................................................................................3 - 8
PRINTER TIPS Chapter 4
Finding the Right Height Adjustment for Media Thickness..............4 - 1
Adjusting the Entry Roller Assembly................................................4 - 2
Adjusting the Exit Idler Assemblies..................................................4 - 3
Synchronizing new Print Cartridges in the Print Head Assembly.....4 - 4
Vertically Synchronizing a Bank of Print Cartridges........................4 - 5
Horizontally Synchronizing a Bank of Print Cartridges....................4 - 7
Adjusting the Banks Apart.................................................................4 - 8
Adjusting the Banks Together ...........................................................4 - 9
Synchronizing 3 Print Head Assemblies ..........................................4 - 10
Moving the Wipers ............................................................................4 - 12
Prolonging the life of Print Cartridges...............................................4 - 13
Affects the Performance of the Printer ..............................................4 - 14
RUNNING WITH THE FEEDER ASSEMBLY Chapter 5
Setting up a feeder to work with the printer ......................................5 - 1
Feeder Parts and Locations................................................................5 - 2
Attaching the Bryce Feeder Assembly ..............................................5 - 3
Attaching the Feed Ramp Assembly..................................................5 - 3
Revision C 30K USERS MANUAL Section i - 1
P/N 90-00203-001

TABLE OF CONTENTS
Setting the H-Block Assembly ..........................................................5 - 4
Setting the Sliding Fence...................................................................5 - 5
Setting the Media Support Wedge.....................................................5 - 5
Setting up the Wide Media Shafts .....................................................5 - 6
Setting up and using the Feed Ramp Extension ................................5 - 7
PRINTER MENU SYSTEM Chapter 6
FRONT PANEL CONTROLS AND LCD DISPLAY..................................6 - 1
What does the display show...............................................................6 - 2
MAIN MENU................................................................................................6 - 3
•1. Address Layout.......................................................................6 - 3
•2. Print Quality............................................................................6 - 4
•3. Font .........................................................................................6 - 5
•4. Barcode ...................................................................................6 - 6
•5. Address Recovery...................................................................6 - 6
•6. Clear Counter..........................................................................6 - 7
•7. Job Settings.............................................................................6 - 7
•8. Conveyer Time........................................................................6 - 8
•9. Image Overlay.........................................................................6 - 8
•10. Purge Print Head...................................................................6 - 9
•11. Reset Ink Count ....................................................................6 - 9
SETUP MENU...............................................................................................6 - 10
•1. Stop On Feed Error.................................................................6 - 10
•2. Feeder Signal ..........................................................................6 - 10
•3. Lines Per Address...................................................................6 - 11
•4. Line Termination ....................................................................6 - 12
•5. Hex Dump Mode.....................................................................6 - 12
•6. Language.................................................................................6 - 12
•7. Transport Speed......................................................................6 - 13
•8. Postal Bundle Break................................................................6 - 14
•9. Pre-Purge ................................................................................6 - 15
•10. Feed Gap................................................................................6 - 15
•11. Rom Revision#......................................................................6 - 16
•12. Print Head Size .....................................................................6 - 16
SERVICE MENU..........................................................................................6 - 17
•1. Adjust Print.............................................................................6 - 17
•2. Test System.............................................................................6 - 20
•3. Test Display............................................................................6 - 20
TROUBLESHOOTING & DIAGNOSTICS Chapter 7
SYMPTOMS & SOLUTIONS..........................................................7 - 1
SYMPTOMS & SOLUTIONS when using the Bryce Feeder...........7 - 7
Revision C 30K USERS MANUAL Section i - 2
P/N 90-00203-001

TABLE OF CONTENTS
CLEANING AND MAINTAINING THE PRINTER Chapter 8
PREVENTATIVE MAINTENANCE ...........................................................8 - 1
Cleaning the Print Cartridges.............................................................8 - 1
Cleaning the Photo Sensor Assembly................................................8 - 2
Cleaning the Wipers...........................................................................8 - 2
Cleaning the Exit Idler Roller & Entry Rollers .................................8 - 2
Cleaning the Transport Belts and Floor Assembly............................8 - 2
Cleaning the Tires on the Feeder Assembly......................................8 - 3
Replacing the Tires on the Upper & Lower Feeder Shaft
Assemblies.........................................................................................8 - 3
PRINTER MENUS APPENDIX A
30K MAIN MENU .......................................................................................A - 1
30K SETUP MENU......................................................................................A - 3
30K SERVICE MENU .................................................................................A - 5
HEX CHART APPENDIX B
HEX CHART.................................................................................................B - 1
PRINTER CONTROL COMMANDS APPENDIX C
PCL COMMAND CODES............................................................................C - 1
CHARACTER SET APPENDIX D
30K CHARACTER SET ..............................................................................D - 1
COMPUTER INTERFACE WIRING DIAGRAM APPENDIX E
PARALLEL & T-11 CABLE WIRING DIAGRAM....................................E - 1
PRINTING WITH SOFTWARE APPENDIX F
SOFTWARE TABLE OF CONTENTS........................................................F - 1
SOFTWARE SETUP.....................................................................................F - 2
TECHNICAL SPECIFICATIONS APPENDIX G
US MAIL REQUIREMENTS APPENDIX H
DELIVERY POINT BARCODE...................................................................H - 1
PLANET CODE BARCODE ........................................................................H - 3
Revision C 30K USERS MANUAL Section i - 3
P/N 90-00203-001

TABLE OF CONTENTS
EAN / UCC REQUIREMENTS APPENDIX I
GLOSSARY APPENDIX J
ORDERING INFORMATION APPENDIX K
OPTIONS & SUPPLIES................................................................................K - 1
Revision C 30K USERS MANUAL Section i - 4
P/N 90-00203-001

Introduction
This manual is for the person who is new to the Bryce 30K Address
Printer and needs step by step instructions to setup and operate the
printer. Who is this
manual for?
The appendix at the end of the manual has information for those
who are familiar with the 30K printer and simply want a quick
reference or want more specific technical information on the 30K
printer.
Section 1 – Printer Particulars
Configurations available for the printer.
Section 2 –Parts of the Printer
Illustrations showing the location of printer components.
Section 3 – Setting up the Printer
Describes the basics of how to setup and install the components of
the printer for the first time.
Section 4 –Printer Tips
Additional adjustments and instructions to fine tune the printer.
Section 5 – Running with the Feeder Assembly
Outlines the prerequisites for setting up a non-Bryce feeder with the
printer. Also included are step by step instructions to assemble and
install the 30K feeder.
Section 6 – Printer Menu System
Explains each of the menu options of the address printer.
Section 7- Troubleshooting and Diagnostics
A list of possible problems you may encounter when operating the
printer and their solutions.
Section 8 – Cleaning and Maintaining the Printer
General maintenance steps to keep the printer clean and functioning
properly.
Appendices
The appendices include a quick reference table for the 30K menus, a
listing of the PCL commands the printer recognizes, a hex chart to
help work through a HEX dump, and references of setting up the
most popular software to work with the printer. The final section
has a list of supplies available for your printer.
Revision C 30K USERS MANUAL
P/N 90-00203-001
1

Printer Particulars
Revision C 30K USERS MANUAL Section 1 -
Configurations
The printer is available in two configurations, as described in
the following examples.
·Bryce 30K.
The Printer comes with two banks of black Print Cartridges
for printing and 16 MB of RAM.
·Bryce 30K with Feeder.
The Printer comes with a automatic Feeder Assembly that has
a 7 1/2 ” stack capacity, and a standard tray and tray
extension.
P/N 90-00203-001
1

Parts of the Printer
Printer
Parts &
Locations
Revision C 30K USERS MANUAL Section 2 - 1
P/N 90-00203-001