BSX BSX400-DAF User manual

USER MANUAL
BSX400-DAF Single Boot Scrubber
Unit - Wet

USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
USER MANUAL (MODEL: BSX400-DAF) Page 2 of 13 9/21/2016
Avoid Personal Injury
1. Avoid contact of cleaning agent with skin
and eyes. If contact occurs, see SDS sheet for
further rst aid measures.
2. Follow safety instrucons of chemical
manufacturer (SDS).
3. Always follow plant and OSHA guidelines
about the use of hygiene equipment.
4. All personnel using this unit must be familiar
with the informaon contained in this manual.
Follow all installaon and maintenance
instrucons.
5. Always wear appropriate footwear. Secure or
remove loose items on footwear to prevent
entanglement.
6. Ensure solid foong and use both hands when
operang the unit.
7. Always disconnect and/or lock out power
supply to unit before cleaning or servicing.
Specicaons:
Frame..............304 stainless steel construcon
Width..............20.5”
Depth..............26”
Height.............46”
Requirements:
Electrical:
110 Volts AC
Single Phase
60 Hz
10 Amps
24 VDC - Control Voltage (Unit has internal power supply)
Water Connecon:
Cold Potable Water
35 PSI Minimum Pressure
50 PSI Maximum Pressure
5 GPM Minimum Flow
Aenon: A backow preventer must be installed in the
water line to this unit. Check local codes to ensure proper
installaon.
CAUTION
WARNING
DANGER
PO Box 1360
Penn Valley, CA 95946
www.bestsanizers.com
WARRANTY
One year warranty on all parts and components.
Warranty void if unit is misused, modied, serviced by
anyone other than an authorized technician, or used
with an incompable chemical. We recommend using
Alpet® No-Rinse Quat Sanizer.
Quesons? Call us at 888.225.3267

USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
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General Overview
BSX400-DAF General Maintenance Instrucons
The below maintenance procedures are recommended for
normal use. Units which see a high amount of daily use
should be inspected more frequently as necessary.
Daily:
• Thoroughly clean and sanize unit, brushes and
components.
• If running mulple shis, clean aer every shi if
possible.
• Test chemistry for proper diluon.
Weekly:
• Check unit for proper sensor funcon and brush
rotaon.
• Ensure spring loaded grate (if applicable) is
funconing properly.
• Inspect brushes for damage or wear. Check for
missing or deformed bristles.
• Inspect electrical cords and plumbing for damage.
• Inspect and test funcon of emergency stop
switches.
Monthly:
• Check all fasteners to ensure they are ght.
• Ensure warning labels and decals are present and in
good condion.
• Inspect motors, gearboxes, and reducers for signs of
oil leakage.
• Inspect electrical enclosure for signs of water
intrusion.
• Inspect sensors for damage.
• Inspect moving parts for damage or wear.
Quarterly:
• Inspect structure for cracked welds or bent
components.
Gear Reducer:
• The gear reducer is supplied lled to capacity with
Mobil Cibus SHC 634 NSF H1 Food Grade or equal
synthec oil. The synthec lubricaon provided with
the reducer is good for ambient temperature ranges
of -10°F to 105°F and is compable with standard
compounded oil.
• Gear reducer oil should be changed every 2 years or
6000 operang hours, whichever comes rst.
• The gear reducer is designed with a bladder type
vent system. This type of vent consists of an internal
bladder that seals the oil chamber from the outside
environment at all mes - as pressure builds inside
the unit, the bladder contracts keeping the internal
pressure to a minimum. The advantage to this type
of vent system is that the internal oil chamber is
completely sealed from the outside environment
ensuring that contaminaon does not enter the
oil chamber or that oil is not released causing
contaminaon in the applicaon.
Motor:
• Inspect motor(s) at regular intervals. Keep motor(s)
clean and venlang openings (on TEFC motors)
clear of any obstrucons. Double check the
mounng bolts and couplings to ensure that they are
ght and properly adjusted.
• Motor bearings are sealed and not re-greasable.
Bearings should be replaced approximately every 5
years for 8hr/day service.

USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
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General Overview
Installaon Instrucons:
1. Set unit in desired locaon.
2. Aspects to consider when deciding on placement:
• Room for entering and exing.
• Trac ow for unit operaon.
• Emergency exit paths or egress in case of
emergency.
• Head room for personnel while using the unit.
• Space to access control box.
• Connecons for water and electrical.
• Refer to the diagram below (Figure 3) for unit
placement restricons.
3. To move the unit use a pallet jack or a hi-lo and li the
unit from the boom. To protect the unit, rst pad the
forks.
4. Once the unit is in the desired locaon, adjust the four
leveling feet (Figure 1) and use a level to make sure the
unit is stable and level in all direcons (Figure 2).
5. Connect a water line to the water inlet ng. Unit
needs 35 PSI and a 5 GPM connecon to operate.
6. Aenon: A backow preventer must be installed in
the water line to this unit. Check local codes to ensure
proper installaon
7. Connect unit to electrical power.
8. Fill chemical jug with sanizer product and connect
sucon line to Venturi injector.
9. Apply chemical product idencaon label to chemical
jug.
Venturi Injector Setup:
1. Choose appropriate size metering p to achieve
desired sanizer diluon rao stated in SDS.
2. Screw metering p into hose barb.
3. Drop end of plasc tubing with strainer into uid
product container.
4. Cut tubing to convenient length and slip open end over
injector ng.
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USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
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Operaon Instrucons:
Start Up:
Aer completed installaon of the unit:
1. Ensure the bar and pegs of the grate are properly
secured in their correct posion (Figure 4).
Figure 5 shows incorrect grate posioning.
2. Turn ON sanizing soluon and water.
3. Pull the E-STOP switch up and watch for the light on the
switch to signal that the unit has power.
4. Wait for 10 seconds for unit to start up completely.
5. The unit is now ready for acvaon using the sensor.
6. Before placing footwear into the unit, test that the unit
is working properly by acvang the sensor.
Operaon:
Before beginning unit operaon, ensure solid foong and
use both hands when operang the unit.
1. To begin unit operaon, place both hands on the
handle bar, breaking the beam on the sensor.
2. The center brush will start to spin.
3. Place one boot in between the side brushes and move
back and forth, allowing brushes to clean all areas of
the boot.
4. When nished, remove boot and repeat with second
boot.
WARNING: Always wear appropriate footwear.
Secure or remove loose items on footwear to prevent
entanglement.
WARNING: All personnel using this unit must be familiar
with the informaon contained in the user manual.
Follow all installaon and maintenance instrucons.
WARNING: Use only for intended use as described in
this manual.
WARNING: Always follow safety precauons and obey
warning labels. Failure to do so could result in injury or
death.
Shut Down for Maintenance:
To shut down the unit for service or general maintenance:
1. Press the E-STOP switch down on top of the control
box.
2. Disconnect power to unit.
DANGER: Always follow plant and OSHA guidelines
about the use of lock-out tags with the disconnect
switch. The control box has 110 and 220 VAC inside
it. Take proper precauons to avoid personal injury or
death.
3. Shut OFF the sanizer supply and remove pressure
from the line.
4. The unit is now shut down and ready for service and or
maintenance.
Shut Down for Cleaning/Washdown:
1. To shut down the unit for cleaning, press down on the
E-STOP located on top of the control box.
2. Disconnect power to unit.
DANGER: Always follow plant and OSHA guidelines
about the use of lock-out tags with the disconnect
switch. The control box has 110 and 220 VAC inside
it. Take proper precauons to avoid personal injury or
death.
Figure 4
Figure 5

USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
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Cleaning/Washdown:
1. Once the unit is properly shut down, it is safe to clean
the unit.
2. To remove the grate, grab the stainless steel rod and
pull up, liing the enre weldment out.
3. Once the grate has been removed, remove the center
brush (USP20117) by liing it out of the tub.
4. The side brushes (USP20115) mounted in the grate do
not require any tools to remove them.
5. The unit can now be washed down and cleaned by
convenonal means while the brushes can be cleaned
in a COP tank or wash machine.
CAUTION: Use of high pressure above 400 PSI is not
recommended on sensive areas such as electrical
components, the motors, or the aached gearboxes.
Motor Speed Adjustment:
DANGER: Do not open control box during washdown
condions or if someone is cleaning the unit.
DANGER: Only authorized personnel should open the
control box while power is applied to the unit.
1. The motor defaults at a speed of 1750 RPM at 60 Hz.
The worm gear reducer has a rao of 20:1.
2. The speed of the motor is controlled by a variable
frequency motor drive. As the drive decreases the
frequency of the motor, the RPMs decrease.
3. The V.F. drive displays the Hz on a small display and the
knob next to it adjusts the Hz.
4. To adjust the speed, rst open the control box.
5. Acvate the sensor to turn on the motor.
6. As the motor is spinning, the unit will display the
operang speed in Hz.
7. Turn the knob counter-clockwise to decrease the Hz,
therefore decreasing the RPMs. Turning the knob
clockwise will increase the RPMs.
8. Adjust the Hz on the variable frequency drive to the
desired brush speed. The minimum frequency is 30
Hz and the maximum is 60 Hz. Best Sanizers, Inc.,
recommends 70 RPM/48 Hz.
Brush RPM Formula:
The formula for calculang Speed in RPM from Drive
Frequency in Hertz is:
Motor Nameplate RPM X Drive Frequency (Hz) / Motor
Nameplate Frequency (Hz) / Gear Reducon
Example:
Motor Nameplate RPM = 1750
Motor Nameplate Frequency (Hz) = 60
Gear Reducon = 20
and
Drive Frequency (Hz) = 48
--> 1750 X 48 / 60 /20 = 70 RPM
The formula for calculang Drive Frequency in Hertz from
Desired Speed in RPM is:
Desired Speed RPM X Gear Reducon X Motor Nameplate
Frequency (Hz) / Motor Nameplate RPM
Example:
Gear Reducon = 20
Motor Nameplate Frequency (Hz) = 60
Motor Nameplate RPM = 1750
and
Desired Speed in RPM = 70
--> 70 X 20 X 60 / 1750 = 48 Hz

USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
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Drive Parameter Sengs:
Allen Bradley 4M Variable Frequency Drive
DANGER: Do not open control box during washdown
condions or if someone is cleaning the unit.
DANGER: Only authorized personnel should open the
control box while power is applied to the unit.
Parameter Number Descripon Seng Units
P102 Motor NP Hertz 60 Hz
P104 Minimum Freq 30 Hz
P105 Maximum Freq 60 Hz
P106 Start Source 2N/A
P109 Accel Time 1 s
P110 Decel Time 2s
t201 Digital In1 Sel 3N/A
t221 Relay Out Sel 1 N/A
Motor Overload Sensor Seng:
Automaon Direct ACS-200 Current Switch
1. 1-6A Seng (Jumper Removed)
2. Two loops of wire through sensor.
3. Turn trimpot counterclockwise for at least 5 turns.
4. Turn trimpot clockwise for 3-1/2 turns.
5. Test and adjust accordingly in 1/8 turn increments.
Timer Seng:
Schneider Magnecra 821TD10H-UNI Timer
1. Funcon D “O Delay” (S Break)
2. Time range: 1-10 seconds
3. Seng: 1 second
Venturi Seng:
1. Turn adjustment screw clockwise unl it stops.
2. Turn adjustment screw counter clockwise
3-1/2 full turns.

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Model: BSX400-DAF | Exploded View
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USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
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USER MANUAL (MODEL: BSX400-DAF) Page 9 of 13 9/21/2016
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0 %586+6833257 %586+6833257%/;5(9 

0 62/(12,'%5$&.(7 62/(12,'%5$&.(75(9 

0 '5,9(6+$)702725%586+:(/'0(17 '5,9(6+$)702725%586+:/'0175(9 

0 660272502817%/; 660272502817%/;5(9 

0 78%:(/'0(17%/;'$) 78%:(/'0(17%/;5(9 

0 635$<%$5:/'017%/; 635$<%$5:/'017%/;5(9 

0 %586+),;('; %586+),;(';5(9 

0 %586+/2:(5%/; %586+/2:(5%/;5(9 

0 *5$7($66(0%/<%/; *5$7($66(0%/<%/;5(9 

0 (/(&75,&$/$66<%/;6%; &21752/%2;.,76%;%/;5(9 

3 02725+353066& 6%<0&$ 

3 *($55('8&(566 +4[[[ 

3 3+272(<( $//(1%5$'/(<()3+272(<( 

3 62/(12,'66 62/(12,'66%2'<'(0$36' 

3 9(1785,,1-(&72566 '(0$%6 

3 3,3(+(;1,33/(66 3,3(1,33/( 

3 3,3(%86+,1*;66 3,3(%86+,1* 

3 3,3((/%2:675((766 3,3((/%2:675((7 

3 3,3((/%2:675((766 3,3((/%2:675((7 

3 &25'*5,3137;1</ &25'*5,3+(<&20 

3 62/(12,'&$%/(PP',19
&$%/(62/(12,'PP',19/('6&
/6


3 /$%(/029,1*3$576 /$%(/:$51,1*029,1*3$576 

3 /$%(/127,&(%/; /$%(/127,&(%/; 
6+((72)
'$7(
'5$:1%<$=,(*(5
81/(6627+(5:,6(63(&,),('
6&$/(
7,7/(%/;5(9
),1,6+
0$7(5,$/
',0(16,216$5(,1,1&+(6
72/(5$1&(6
)5$&7,21$/

$1*8/$50$&+
 %(1' 
7:23/$&('(&,0$/ 
7+5((3/$&('(&,0$/

35235,(7$5<$1'&21),'(17,$/
7+(,1)250$7,21&217$,1('
,17+,6'5$:,1*,67+(62/(
3523(57<2)&/($1/2*,;
$1<5(352'8&7,21,13$57
25$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)
&/($1/2*,;,6352+,%,7('





,7(0180%(5

:(,*+7/%
127('(%855$1'%5($.
$//6+$53('*(6
Model: BSX400-DAF | Parts Callout
12 3$57180%(5 '(6&5,37,21 ),/(1$0( 47<
 ) 1871</2&.66 1871</2&. 

) :$6+(5667<3($ )ODW:DVKHU7\SH$6HOHFWHG1DUURZB$, 

) :$6+(563/,7/2&.66 /RFN:DVKHU6SULQJ5HJXODUB$, 

) %2/7++&;66 +H[)LQLVKHG%ROWB$, 

) %2/7++&;66 +H[)LQLVKHG%ROWB$, 

) %2/7++&;66 +H[)LQLVKHG%ROWB$, 

) .(<;;66 6TXDUH.H\B$, 

0 %586+6833257 %586+6833257%/;5(9 

0 62/(12,'%5$&.(7 62/(12,'%5$&.(75(9 

0 '5,9(6+$)702725%586+:(/'0(17 '5,9(6+$)702725%586+:/'0175(9 

0 660272502817%/; 660272502817%/;5(9 

0 78%:(/'0(17%/;'$) 78%:(/'0(17%/;5(9 

0 635$<%$5:/'017%/; 635$<%$5:/'017%/;5(9 

0 %586+),;('; %586+),;(';5(9 

0 %586+/2:(5%/; %586+/2:(5%/;5(9 

0 *5$7($66(0%/<%/; *5$7($66(0%/<%/;5(9 

0 (/(&75,&$/$66<%/;6%; &21752/%2;.,76%;%/;5(9 

3 02725+353066& 6%<0&$ 

3 *($55('8&(566 +4[[[ 

3 3+272(<( $//(1%5$'/(<()3+272(<( 

3 62/(12,'66 62/(12,'66%2'<'(0$36' 

3 9(1785,,1-(&72566 '(0$%6 

3 3,3(+(;1,33/(66 3,3(1,33/( 

3 3,3(%86+,1*;66 3,3(%86+,1* 

3 3,3((/%2:675((766 3,3((/%2:675((7 

3 3,3((/%2:675((766 3,3((/%2:675((7 

3 &25'*5,3137;1</ &25'*5,3+(<&20 

3 62/(12,'&$%/(PP',19
&$%/(62/(12,'PP',19/('6&
/6


3 /$%(/029,1*3$576 /$%(/:$51,1*029,1*3$576 

3 /$%(/127,&(%/; /$%(/127,&(%/; 
6+((72)
'$7(
'5$:1%<$=,(*(5
81/(6627+(5:,6(63(&,),('
6&$/(
7,7/(%/;5(9
),1,6+
0$7(5,$/
',0(16,216$5(,1,1&+(6
72/(5$1&(6
)5$&7,21$/

$1*8/$50$&+
 %(1' 
7:23/$&('(&,0$/ 
7+5((3/$&('(&,0$/

35235,(7$5<$1'&21),'(17,$/
7+(,1)250$7,21&217$,1('
,17+,6'5$:,1*,67+(62/(
3523(57<2)&/($1/2*,;
$1<5(352'8&7,21,13$57
25$6$:+2/(:,7+2877+(
:5,77(13(50,66,212)
&/($1/2*,;,6352+,%,7('





,7(0180%(5

:(,*+7/%
127('(%855$1'%5($.
$//6+$53('*(6
USP20115
USP20117
BSX400-DAF
BSX1100-DAF
BSX400-DAF
BSX400-DAF
BSX400-DAF
BSX400-SBX

USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
USER MANUAL (MODEL: BSX400-DAF) Page 10 of 13 9/21/2016
Model: BSX400-DAF | Dimensions Diagram


/(*6$5( $'-867$%/(

(6723
3+272(<( )25$&7,9$7,21



0,1:$//
&/($5$1&(

6+((72)
'$7( '5$:1%<$=,(*(5
81/(6627+(5:,6(63(&,),('
6&$/(

7,7/(%/;5(9
%($'%/$67
67$,1/(6667((/
),1,6+
0$7(5,$/
',0(16,216$5(,1,1&+(6 72/(5$1&(6 )5$&7,21$/

$1*8/$50$&+

%(1'

7:23/$&('(&,0$/

7+5((3/$&('(&,0$/

35235,(7$5<$1'&21),'(17,$/
7+(,1)250$7,21&217$,1(' ,17+,6'5$:,1*,67+(62/( 3523(57<2)&/($1/2*,; $1<5(352'8&7,21,13$57 25$6$:+2/(:,7+2877+( :5,77(13(50,66,212) &/($1/2*,;,6352+,%,7('





,7(0180%(5
%/;'$)
:(,*+7/%
127('(%855$1'%5($. $//6+$53('*(6

USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
USER MANUAL (MODEL: BSX400-DAF) Page 11 of 13 9/21/2016
Electrical Diagram:
0&6
&855(17
6(1625
ġ
36
67$57
6(1625
62/
62/87,21
62/(12,'
,1',&$7(6),(/':,5,1*
,1',&$7(60(&+$1,&$//,1.$*(
/(*(1'
2
72548(LQOE
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USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
USER MANUAL (MODEL: BSX400-DAF) Page 12 of 13 9/21/2016
Troubleshoong Instrucons:
Unit will not operate and E-STOP is not illuminated:
• Make sure that the unit is plugged in.
• Verify the E-STOP is not pushed down.
• Verify that there is main power going to the unit.
• Verify the circuit breakers in the building have not
been tripped.
Unit will not operate and E-STOP is illuminated.
• Check that the sensor is operang properly.
• Make sure all physical connecons to the brushes
are in place.
• Restart unit by pushing down the E-STOP, waing 10
seconds, then turning the unit on again.
Unit will not spray:
• Check that water line is aached, reads at least 35
PSI, and is turned on.
• Check spray bar and make sure the holes are not
clogged with debris.
• Check that the water and sanizer connecons to
the solenoid are rmly in place.
• Check that chemical jug has liquid in it.
Unit is leaking onto oor:
• Check to make sure all joints are sealed.

USER MANUAL: BSX400-DAF Single Boot Scrubber Unit - Wet
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
USER MANUAL (MODEL: BSX400-DAF) Page 13 of 13 9/21/2016
Operaon Instrucons:
Solenoid & Venturi Injector Maintenance:
1. Press the E-STOP switch down on top of the control
box.
2. Disconnect power to unit.
DANGER: Always follow plant and OSHA guidelines
about the use of lock-out tags with the disconnect
switch. The control box has 110 and 220 VAC inside
it. Take proper precauons to avoid personal injury or
death.
3. Shut OFF the sanizer supply and remove pressure
from the line.
4. The unit is now shut down and ready for maintenance.
5. Take a small phillips screwdriver to remove the
connecon from the solenoid to the control box.
6. Take a 7/16” socket wrench and remove the locknuts
holding the solenoid bracket to the unit.
7. Once the locknuts and washers are removed
from the bracket, pull the assembly away from the unit
so the Venturi injector and solenoid can be twisted o
from the spray bars.
8. Unscrew the Venturi injector from the 3/8” pipe
nipple.
9. Take a 1/4” socket wrench and remove the solenoid
from the solenoid bracket. The insides of the solenoid
and Venturi can now be accessed and any debris can
be removed.
LIT-BSX400-DAF-UM-0916.000