BUDDY EQUIPMENT EXD850 User manual
4541-3 St. Augustine Rd. Jacksonville, FL 32207
ffice / Warehouse 888-823-8819 904- 398-3133
Fax: 800-548-1333 904-398-6820
www.buddyequipment.com
Extreme Duty Buddy Mixer Operator Manual
REVISION: C 1/2007 P/N : 56802BD
Models:
EXD850, EXD1100, EXD1300
EXTREME DUTY BUDDY Mortar Mixer
Americas Fastest & Strongest Mortar Mixers
Buddy Equipment, INC.
AmerAmer
AmerAmer
Americaica
icaica
ica
s Fs F
s Fs F
s Fasas
asas
astt
tt
teses
eses
est & St & S
t & St & S
t & Strtr
trtr
trongong
ongong
ongeses
eses
est Mort Mor
t Mort Mor
t Mortt
tt
tar Miar Mi
ar Miar Mi
ar Mi erer
erer
ers.s.
s.s.
s.
3
E treme Duty
Buddy
Mortar Mi er
Table of
Contents
LIMITED WARRANTY ................................................................... 5
FOREWORD / WARRANTY INFORMATION ......................................... 6
SECTION 1 - INTRODUCTION ......................................................... 7-9
Introduction ............................................................................ 8
Intended Use ........................................................................... 8
General Description................................................................... 8-9
Machine Diagram ...................................................................... 10
SECTION 2 - TECHNICAL DATA ...................................................... 11-16
Machine Specifications .............................................................. 12
ubrication Specifications ......................................................... 12
Engine Specifications ................................................................ 13
Machine Sound evel Test .......................................................... 13
Machine Dimensions ................................................................. 14
Operator Controls ...................................................................... 15
PIN & Plate ocation .................................................................. 16
SECTION 3 - HEALTH & SAFETY ..................................................... 17-24
Decal ocation.......................................................................... 18-19
Safety Precautions .................................................................... 20-23
Safety Use................................................................................ 24
SECTION 4 - OPERATION .............................................................. 25-35
General Safety Notes.................................................................. 26-27
Safety Symbols ......................................................................... 28
Delivery Inspection ................................................................... 28
Break-In Period ........................................................................ 28
Before Starting......................................................................... 28-29
Pre-Start Checklist .................................................................... 30
Fuel ........................................................................................ 30
Starting the Machine................................................................. 31
To Operate Machine ................................................................... 31-32
Shutting the Machine Off ........................................................... 33
Operator Controls ...................................................................... 33
Towing .................................................................................... 33-35
SECTION 5 - MAINTENANCE .......................................................... 36-4
First Service 50 Hours................................................................ 38
Additional Service Information ................................................... 38
Fluids and ubrication ............................................................... 38-39
ubrication Points .................................................................... 40
4
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Table of
Contents
Engine/Engine Oil/Air Filter .................................................... 40
Spark Plug / Engine RPM/Cooling System/Valve Clearance ........... 41
Hardware .............................................................................. 42
Wheel Bearing ubrication ...................................................... 42
Wheel Bearing Adjustment ...................................................... 42
Drum Seals............................................................................ 42
Cleaning .................................................................................. 42
Storage/ ong-Term Storage/End of Storage .................................. 43
Troubleshooting ....................................................................... 44
Maintenance Chart .................................................................... 45
Maintenance og ...................................................................... 46
Seals and Bearings .................................................................... 47
Bull Gear Assembly .................................................................... 48
CALIFORNIA PROPOSITION 65 WARNING ......................................... IBC
5
The Manufacturer warrants that products manufactured shall be free from defects in material and workmanship
that develop under normal use for a period of 1-year for products from the date of shipment. The foregoing
shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer. Our warranty
excludes normal replaceable wear items, i.e. gaskets, wear plates, seals, O-rings, -belts, drive chains, clutches,
etc. Any equipment, part or product which is furnished by the Manufacturer but manufactured by another,
bears only the warranty given by such other manufacturer. The Manufacturer extends the warranty period to
2-years on the drum, Lifetime for the drum bearings and seals for the mortar mixers, and agrees to furnish,
free of charge, the bearings and seals only upon receipt of the defective parts. A Warranty Evaluation Form
must accompany all defective parts. Warranty is voided by product abuse, alterations, and use of equipment
in applications for which it was not intended, use of non-manufacturer parts, or failure to follow documented
service instructions. The foregoing warranty is exclusive of all other warranties whether written or oral,
expressed or implied. No warranty of merchantability or fitness for a particular purpose shall apply. The
agents, dealer and employees of Manufacturer are not authorized to make modification to this warranty, or
additional warranties binding on Manufacturer. Therefore, additional statements, whether oral or written,
do not constitute warranty and should not be relied upon.
The Manufacturers sole responsibility for any breach of the foregoing provision of this contract, with respect
to any product or part not conforming to the Warranty or the description herein contained, is at its option (a)
to repair, replace or refund such product or parts upon the prepaid return thereof to location designated
specifically by the Manufacturer. Product returns not shipped prepaid or on an economical transportation
basis will be refused (b) as an alternative to the foregoing modes of settlement - the Manufacturers dealer to
repair defective units with reimbursement for expenses, except labor, and be reviewed with the Manufacturer
prior to repair. A Warranty Evaluation Form must accompany all warranty claims.
Excep t as se t f o rth hereinabove and without limitation of the abo v e, there are no w a rranties or other
affirmations which extends beyond the description of the products and the fact hereof, or as to operational
efficiency, product reliability or maintainability or compatibility with products furnished by others. In no
event whether as a result of breach of contract or warranty or alleged negligence, shall the Manufacturer be
liable for special or consequential damages including but not limited to: Loss of profits or revenues, loss of use
of the product or any associated product, cost of capital, cost of substitute products, facilities or services or
claims of customers.
No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier
within fifteen days.
Effective October 2006.
LIMITED WAR RANTY
Buddy Equipment, Inc.
4541-3 St. Augustine Rd.
Jackson ille, FL 32207
Local: (904) 398-3133 or 888-823-8819
Fax: 800-548-1333
E treme Duty
Buddy
Mortar Mi er
Foreword
6
These instructions include:
Safety regulations
Operating instructions
Maintenance instructions
· These instructions have been prepared for operation on the construction site and
for the maintenance engineer.
·
These instructions are intended to simplify operation of t he machine and to avoid
malfunctions through improper operation.
·
Observing t he maintenance instructions will increase the reliability and service life of
the machine when used on the cons truction site and reduce repair costs and down-
times.
· Always keep these instructions at the place of use of the machine.
· Only operate the machine as instructed and follow these instructions.
· Observe the safety regulations as well as the guidelines of the civil engineering
trade association.
·
Buddy E uipment, Inc. is not liable for the function of the machine when used in an
improper manner and for ot her than the intended purpose.
·
Operating er rors, improper maintenance and the use of incorrect operating materials
are not covered by the warranty.
·
The above information does not extend the warranty and liability conditions of busi-
ness of Buddy E uipment, Inc.
Please enter the following data. This will help expedite any service or warranty work.
1. Machine Type: ________________________________________________________
Machine S/N: _________________________________________________________
2. Engine Type: __________________________________________________________
Engine S/N: __________________________________________________________
3. Purchase Date: ________________________________________________________
4. Dealer/Distributor Information:
Name: _______________________________________________________________
Address: _____________________________________________________________
____________________________________________________________________
Phone #: _____________________________________________________________
Fax # ________________________________________________________________
inf
Information on S/N tag.
2. Information on engine tag.
3. Information on S/N tag - if applicable.
Location of warranty
information:
1. Information on S/N tag.
2. Information on engine tag.
3. Date you purchased
machine.
4. Dealer machine was
purchased from.
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Mortar Mi er
1. Introduction
8
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Buddy
Mortar Mi er
Introduction
This safety alert sys tem
identif ies important
safety messages in t his
manual.
When you see this
symbol, be aler t, your
safety is involved.
Carefully read t he
message that follows and
inform other operators.
INTRODUCTION
Congratulations on y our purchase of t he Buddy Mixer! You've made an excellent choice!
Buddy mixers have been specificall y designed as the ideal machine for the professional
contractor. The Buddy Mixer is ergonomically engineered to optimize operator interfac e
it h the total machine--it's really "user friendly". Besides good visibility, you'll find t hat
t he controls are exactly in t he right places for maximum comfort and safe ty.
Our common sense approach to servicing is a valuable benefit on the BUDDY MIXER.
Thanks to our modular design, everything that needs servicing is located behind the easy-
access
cowl.
The follo ing instructions ere compiled to provide you information on ho to obtain long
and trouble-free use of the mixer. Periodic maintenance of the mixer is essential. Read the
manual in its entirety and follo the instructions carefully. Refer to the Technical Data
Section to familiarize yourself ith machine controls and components. Failure to do so may
injure yourself or a bys tander.
INTENDED USE
These machines are designed to carry out t he function of mixing mortar, plaster, fireproof-
ing, grout and other small grained Portland cement products.
Use of the machine in any ot her ay is considered contrary to t he intended use and ill
void t he ar ranty.
Danger Zone
While the machine is in use unaut horized persons mus t remain outside t he danger zone.
GENERAL DESCR IPTION
Your new EXD 50, EXD1100, OR EXD1300 mixer comes standard with the following
patented features:
Patented Dr um and Paddle Design
The symmetrical dr um shape eliminates the dead-zone and increases the mixers speed by
up to 30%.
The paddle design:
Increases the level of entrained air hich then lo ers t he mortars temperature by
up to 5 degrees.
Proven longer pan life
Makes the mix more creamyimproving spreadability
Extends t he mortars plasticity, hich allo s a longer time period before tooling
the mortar.
Improves spreadability and extends the orkability hich allo s you to lay more
courses before tooling.
9
E treme Duty
Buddy
Mortar Mi er
Introduction
Patent Pending Engine Cow l Design
This unique engine co l allo s access to the engine s controls ithout having to
open the co l.
This allo s t he mixer to be oper ated it h t he co l closedconvenience of not
having to open and close the co l f or engine starting and stopping.
The front section of t he engine co l becomes a closed compar tment housing the
mixers drive train components.
Provides the highest level of operating safety.
Protects the drive train components from cement dust and dirt thus extending the
components life.
Extendible and Lock able Axle---with t he Patent Pending "Loc king-
Leg"
Utilizing the optional "Locking-Leg" the mixer can be protected from jobsite theft
by removing the dump side heel / spindle and replacing it ith the locking-leg.
The axle can be collapsed from the 46 inches standard to ing idth to less than 36
inc hes total idth making manuevering around t he ork site and t hrough door-
a ys possible.
Quadruple Sha t Seal
Provides a life-long urethane seal sys tem t hat completely isolates the sealed ball bearings
in the drum trunnions from the mix.
Patented Automatic Guard Li ter
Lifts the drum guard a s the drum is tilted to prevent the mix from being poured through
the guard and causing a build up on it. The guard and guard lifter system is designed for
your safe ty and convenience.
Engine
The engine is a high quality 8hp or 11hp Honda ith lo oil shut do n to protect t he
engine from the harshes t environments.
10
E treme Duty
Buddy
Mortar Mi er
Introduction
trunnions
ball hitch coupler
bullgear
pillow
block
bearings
air cleaner
eng ine oil dipstick
drum seals
fork pocket
axle tires
eng ine &
engine
cowl
tow pole
safety chain
frame
guard lifter
clutch lever
dump latch
drum guard
dump
handle
MACHINE DIAGR AM
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Buddy
Mortar Mi er
2. Technical Data
12
E treme Duty
Buddy
Mortar Mi er
Technical
Data
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13
E treme Duty
Buddy
Mortar Mi er
Technical
Data
Since the permissable
noise level r ating of 89
dB(A) can be exceeded
ith this mac hine, the
opera tor mus t ear
suitable hearing
protection!
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14
E treme Duty
Buddy
Mortar Mi er
Technical
Data
MAC HINE DIMENSIONS
B
A
C
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15
E treme Duty
Buddy
Mortar Mi er
Technical
Data
MAC HINE OP ERATOR CONTROLS
throttle
control
choke
on/off
engine
on/off
recoil
fuel
on/off
paddle
clutch
engage/
disengage
dump
latch
16
E treme Duty
Buddy
Mortar Mi er
Technical
Data
PIN & PLATE LOCATION
engine
plate serial
number
plate
license
plate
holes
17
E treme Duty
Buddy
Mortar Mi er
3. Health & Safety
18
Health &
Safety
E treme Duty
Buddy
Mortar Mi er
Before using this equipment, s tudy this entire manual to become familiar
with its oper ation. Do not allow untrained or unauthorized personnel,
especially c hildren, to oper ate this equipment. Use only facto ry autho-
r ized parts for service.
When w arning decals are destro yed or missing, contact the Manufacturer
immediately for replacement. For the saf e ty of your self and other s, it is
imperative that the follo wing r ules are observed. Failure to do so may
result in ser ious injury or deat h.
For order ing, refer to
Decal Identification
in Parts Manual.
Rear View - Decal Placement
electric only
GREASE
WEEKLY 55392
55546
IDLE ENGINE 5 MINUTES
BEFORE STOPPING
TO IMPROVE SERVICE LIFE
DEJE FUNCIONAR EL MOTOR EN
VACIO DURANTE 5 MINUTOS ANTES
DE DETENERLO PARA EXTENDER SU
VIDA DE SERVICIO.
55023
55024
19
Health &
Safety
E treme Duty
Buddy
Mortar Mi er
Front View - Decal Placement
GREASE
WEEKLY 55392
20
Health &
Safety
E treme Duty
Buddy
Mortar Mi er
WARNING
F O L LOW SAFET Y IN STRUCTI O NS
Carefully read all safety messages and decals in this manual and on your machine
safety signs. Keep decals in good condition. Replace missing or damaged decals.
Be sure new equipment components and repair parts include the current safety
signs. Replacement safety signs and decals are available through your dealer.
Learn how to operate the machine and how to use controls properly. Do not let
anyone operate without instruction.
Keep your machine in proper wor ing condition. Unauthorized modifications to
the machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual and need assistance, contact
your dealer.
UN D ER STAND S I GNAL WO R DS
A signal word DANGER, WARNING, or CAUTION is used with the safety-alert
symbol. DANGER identifies the most serious hazards.
DANGER or WARNING safety signs are located near specific hazards. General
precautions are listed on CAUTION safety signs. IMPORTANT also calls attention to
safety messages in this manual.
This notation appears before warnings in the text. It means that the step that
follows must be carried out to avoid the possibility of personal injury or death.
These warnings are intended to help the technician avoid any potential hazards
encountered in the normal service procedures. We strongly recommend that the
reader ta es advantage of the information provided to prevent personal injury or
injury to others.
PRACTICE SAFE OPERATION
Users must be trained to operate this mixer. Read the Operators Manual and
Engine Owners Manual. Learn to operate t his mixer safely.
Before starting machine, ma e sure that there are no persons or obstacles near or
under machine.
Do not operate the mixer in standing water.
Ear protection required when operating this equipment.
Exposure to loud noise can cause impairment or loss of hearing.
For foot protection, wear steel toe shoes or toe pads.
Never perform any wor on mixer while it is running.
Before wor ing on mixer, stop the engine and disconnect the spar plug wire(s) to
prevent accidental starting. If electric, unplug motor.
Keep cowl closed and latched during operation, close and latch cowl immediately
after starting.
Keep hands, clothing and jewelry away from all moving parts.
Keep all guards in place, including drum guards.
Never place your hands or any solid object into drum while mixer is in operation.
This manual suits for next models
2
Table of contents
