Buhl PLCAB4420E User manual

Instruction sheet -- Buhl Flat panel TV cart
Model number: PLCAB4420E
Congratulations for having chosen this excellent Buhl product.
To assure your complete satisfaction, this product is warranted against defect in
manufacture for one year after the purchase date. Any parts requiring replacement
during the 1--year period, under normal use and service, as a result of defective
workmanship, will be replaced by Buhl or by an authorized Buhl dealer, without cost,
except for transportation charges. All unit should be returnd in original packing to
guarantee safe transport.
Buhl is not responsible for damage in shipment.
Note: This unit is easier to assemble with two people.
PLCAB4420E with handle
Page 1
Parts list
Qty. Description
1 Top shelf with decal
1 Middle shelf
1 Bottom shelf
1 Cabinet shelf
2 Legs (Labeled "O")
2 Legs (Labeled "X")
2 Side panels
1 Rear panel
1 Cart handle (Optional)
Qty. Description
1 Right door assembly
1 Left door assembly
2 Plate casters with brakes
2 Plate casters without brakes
1 Electrical bracket
1 Power cord
4 Shelf support
3 Set Screws and serrated nuts (E)
2 Horizontal mount
Qty. Description
25 Set Square head bolts,washer and serrated nuts (I)
25 Set Machine screws and washer (K)
2 Security screws for mounting the poles (F)
13 Set Hex head screws and washer for the casters (J)
1 Set Pull out shelf
2 Poles for supporting flat panel TV
2 Security screws (G)
2 Hex head screws (H)
5 Set Screws and serrated nuts (L)
Tools required
Hex wrench
L key
Adjustable wrench/pliers
Rubber mallet
Horizontal mount
Screw table
Some screws may have already been
screwed on the related parts.
Pole

1.
Lay front legs (labeled "O" and "X") on the floor with the brackets
facing upward and inward as illustrated. Note: legs,when placed
on the floor should bend upward, off the floor at their top end and
the width of the unit should remain constant all the way to the top.
2.
Slide each shelf over the brackets of the legs.The top shelf has
the Buhl decal on it. The larger shelves are on the bottom. The
shelf with wire hole is the middle shelf. Please make sure the
locking mechanism facing the same direction on middle and
bottom shelves.
3.
Slide the two remaining legs onto the shelves as illustrated.
Make sure that the brackets are on the inside of the shelves.
4.
HAND TIGHTEN the top, middle and bottom shelves at the two
corners on top with square bolt, washer and nut (see screw table I)
as illustrated. Please make sure washer and nut are together on
the inside of the leg bracket. Do not tighten completely at this time.
5.
In order to have the unit
properly aligned, stand
unit upright on a level
surface. Gently rock unit
back and forth to realign
and level the unit.
TIGHTEN ALL NUTS AND
BOLTS WITH WRENCHES
AT THIS TIME. Unit should
now be properly aligned
and level. If unit is not level
at this time, repeat the
above steps before
proceeding to step 6.
6.
Slide the back panel between the middle and bottom shelf. The
bottom of the back panel needs to hook onto the bottom
shelf lip and the top of the panel needs to go in between
middle shelf lip and the brackets.
The side panels Assembly as same as above steps.
8.
To secure the cabinet panel, use the machine screws (see screw
table k) to tighten the cabinet panels to the poles as shown. There
are three screws on each side.
( Instructions continued on next page )
Page 2
7.
Lay unit on side. Align the
holes on the casters with
the holes on the corner
of the bottom shelf. Use
the hex screws (see Screw
table J) and tighten the
caster. Repeat the same
for the other three casters.
It is recommended you
place the locking casters
on either the right side or
left side of the unit for safer
and easier movement of
cart through doorways, ect..

A Division of Vcom MM Corp.
South Hackensack, NJ 07606, USA
Tel.:[phone]
If any parts or hardware are missing or damaged, Do Not
Return the unit to your dealer. Call the Buhl helpline at
[phone] for immediate parts replacement.
Page 3
9.
Insert shelf support to desired height as shown. Put the cabinet
shelf on top of the shelf supports. Install the two doors onto the
poles with three machine screws(see screw table K) on each side.
Do not tighten completely at this time. Adjust the doors to make
sure they close and lock OK. Tighten all screws.
10.
Insert the two supporting poles onto the holes on top shelf. Wire
holes face inside.
12.
Tighten the two supporting poles onto the top shelf with two
security screws as shown (see screw table F).
14.
Use the appropriate security screws needed (M4, M5, M6 or M8,
see screw table A,B,C or D) to fasten the flat panel TV onto the
horizontal mounts as shown.
15.
The handle assembly instruction (Optional)
A. Unscrew the scews from the handle.
B. Attach the handle to the top shelf (either side) and tighten
handle to the shelf with screws from the inside under the shelf
as shown.
16.
Pull out shelf assembly instruction
Adjust the width of the pull out
shelf as shown on Fig. A by
loosing the screws and tightening
again so that the width of the
pull out shelf matches the width
of the cart. You may choose the
shelf be pull out from either side
of the cart. Tighten the pull out
shelf to the cart with the screws
as shown on Fig. A and Fig. B.
11.
Insert the two horizontal
mounts onto the supporting
poles. Note: The mount with
adjustable screw(see screw
table H) should go on the
bottom. Screw(see screw
table G) the top mount to
desired height from A to F.
Adjust the bottom mount
height according to the TV
screw position as shown.
Top horizontal mount
Bottom horizontal mount
13.
Electrical bracket assembly instruction
A. Push power cord into cord winder bracket.
B. Attach electrical bracket to back side of top shelf with two nuts
and bolts(see screw table E). Tighten nuts and bolts securely.
Wrap power cord around wings of the bracket.
Electrical
bracket
Bolts
Serrated nut
Fig. A Fig. B
17.
To return the pull out
shelf inside the cart
when not in use, push
and hold the locking
mechanism down as
shown.