Bulgin Buccaneer Series User manual

Buccaneer connectors are available in 2, 3, 4, 6, 7, 9, 12 or 25 pin and BNC
coaxial versions (50/75Ω).
It is impo tant that these inst uctions a e fully complied with to ensu e the
p oduct is completely wate tight and elect ically safe -
IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN.
NEVER UNMATE OR MATE THE PRODUCT WHILE STILL UNDER LOAD
Always wire the socket insert to supply, and the plug insert to appliance.
Plug/socket inserts can be fitted into any style of main body to give correct
plug/socket combination for your application.
Use smooth circular cable only (6-8mm dia). ther cable glands are available to
suit different cable diameters, please enquire.
ASSEMBLY/WIRI G I STRUCTIO S
1To remove plug or socket inserts for wiring, use cap assembly tool to
unscrew locking ring.
2As appropriate to main body type, thread cable through component parts
as shown in the illustrations.
3Strip insulation from cable as shown in Flex Mounting diagram.
42 to 7 pole inserts:
Insert bare wire ends into terminals on plug/socket insert and fully tighten
screws.
Note: If connector is to be used on mains voltage ensure that wires are
connected as shown below.
9 pole inserts:
Pins and sockets are supplied loose for pre-crimping. Crimping tools
(including hand versions) and a contact extraction device are available.
Please enquire.
12 and 25 pole inserts:
Pins and sockets are supplied loose for pre-crimping and pre-soldering.
Crimping tools (including hand version) and a contact extraction device are
available. Please enquire.
5After connecting wires, draw cable back until plug/socket insert is correctly
seated in D shaped location in the main body. Screw home locking ring
using cap assembly tool.
6For cable mounted units, slide gland cage and gland down cable and into
main body then screw gland nut fully home. It is essential to ensure that
the gland nut is fully tightened to ensure cable is securely sealed and
clamped. For panel, bulkhead and flange units correctly seat sealing
washer and main body onto mounting surface and screw down using rear
nut or screw/bolts with seals. Ensure seals and glands are kept clean.
Locking cap secures plug to socket.
ote:
To ensure that the correct sealing properties of the connector are achieved it is
imperative that all ‘ ’ rings are correctly located and seated before assembly.
Please refer to the exploded diagrams for the locations of these seals.
Standard Buccaneer Waterproof Electrical Cable Connector
FLEX MOU TI G
FRO T OF PA EL MOU TI G
REAR OF PA EL MOU TI G
LOW PROFILE FLA GE MOU TI G
BULKHEAD/SURFACE MOU TI G
Mains Wire Connections
Important - connect
wires Brown to terminal
L, Blue to terminal N
and Green/Yellow to
terminal E
For your protection all mains (250V)
equipment used out of doors, in damp or
wet conditions should be supplied from a
correctly fused source and protected by an
approved R.C.D. Eg: BS7071, BS7288,
BS4293, BSE 61008 or BSIEC1008.
IF I DOUBT SEEK ADVICE
IMPORTA T SAFETY OTICE
FLEX MOU TI G I -LI E
Part No: 13158, issue 8
Wiring and Assembly Instructions

Buccaneer®
IP68 & IP69 Waterproof Connectors
Wiring and Assembly Instructions
PANEL CUT- UTS
FRO T PA EL MOU TI G REAR PA EL MOU TI G
BULKHEAD/SURFACE MOU TI G
SEALI G CAP/ASSEMBLY TOOL
Assembly Instructions Buccaneer R.F. Insert (BNC Compatible)
For use with cables:
50Ω - URM 76, URM 43, RG58c/u.
75Ω - URM 70.
Crimp Tool - Hex Cavities,
Centre Contact 1.69 A/F (B.S. ‘W’/ERMA XA.)
Braid 6.48 A/F (B.S. ‘E’/ERMA XH.)
1 Flex Mount
Fit gland nut, washer, gland & main body loosely over cable, followed by BNC
plug/jack metal body.
Chassis/Bulkhead
Fit main body to chassis/bulkhead, ensuring sealing washer(s) are in position.
Then assemble BNC plug/jack body to cable.
2 Crimp centre contact onto cable centre conductor (butting to cable inner
insulator).
3Slide knurled ferrule over contact & cable inner insulator & under cable braid.
4Snap-Fit insulator over centre contact (support insulator with assembly
mandrel, or against hard surface).
5Push body over assembly, pressing insulator, until ferrule bottoms in body.
(SA3155 assembly mandrel is available to aid assembly if required).
6Crimp body to secure cable braid.
7Lock BNC body flange into main body using locking ring. Ensure correct
alignment of flat.
8 At cable entry, seat gland & washer, tighten gland nut to seal (for
flex mount).
CABLE TRIM & PIECE PARTS
FLEX MOU TI G
I -LI E CO-AXIAL CABLE
CO ECTOR
FLEX MOU TI G
CO-AXIAL CABLE
CO ECTOR
bulgin
a brand of Elektron Technology
bulgin.com