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  9. Bull Outdoor BRAHMA ELITE 52008 Quick reference guide

Bull Outdoor BRAHMA ELITE 52008 Quick reference guide

ASSEMBLY & OPERATING INSTRUCTIONS
MODEL #52008 BRAHMA ELITE 5 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, LP. (PROPANE)
MODEL #52009 BRAHMA ELITE 5 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS)
TABLE OF CONTENTS PAGE#
SAFETY INSTRUCTIONS ............................................................................................................. · ................................. 2
THE LOCATION F<JR YOUR
G
ILL.. ........................................................................................................................
2
CHECKING FOR
GAS
LlAKS ..................................................................................................
, ....................... 2
; : !:!r:r.·.·.·.· .. ·.·.·.·.·.··· .. ·.·.· .·.·.·.·.·.·.·.·.·.·.·.·.·.·.····.·.·.·.···.·.-.-:· .
.-.-:.-:.-.-.-.::.-:.- ·.-.-·.-::::::::::··.- ·.·.-.·.·.·.·:.·.·.·.·.·.·.'.··.·.-.·.·b..·.·:.·.· ·.·.-.·.·.·.·.·.-.-.-....
::::::::::!
INSTALLATION INS RUCTIONS .................................................................................................. ......... ..,. ........................ 5
SPECIFICATIONS FOR BARBECUE STRUCTURE.. ......................................................................................................
5
CONNECTING TO GAS
SOURCE. ................................................................................................................................ 6
NATURAL GAS CONNECTIONS ...................................................................................................................................
6
PROPANE
GAS CONNECTIONS ..................................................................................................................................... 6
OUTDOOR NA TUR AL GAS BBQ INSTALLATION SPECIF/CATIONS
..................................................................................
7
OUTDOOR PROPANE GAS BBQ INSTALLATION SPECIF/CATIONS
..................................................................................
8
LP GAS TANK
RETENTION
...................................................................................................................................................................... 9
TRANSFORMER ....................................................................................................................................................................................... 10
INSPECTING/ CLEANING BURNERS AND GAS VALVE ORIFICES ........................................................................................... 11
BURNER
CLEANING ................................................................................................................................................................................ 11
BURNER SHUTTER CLIP INSPECTION
I
ADJUSTMENT... ...............................................................................................
11
BURNER REPLACEMENT INTO INSERT... ....................................................................................................................
12
IGN/TOR
I
ELECTRODE
CHECK. ............................................................................................................................... 12
BURNER OPERATION
CHECK .................................................................................................................................... 12
COOKING COMPONENT INSTALLATION ............................................................................................................................ 14
LIGHTING & OPERATING INSTRUCTIONS ............................................................................................................................. 15
LIGHTING PROCEDURES
...............................................................................................................................................
15
OPERA TING
PROCEDURE. ........................................................................................................................................ 16
COOKING TEMPERA
TURES ........................................................................................................................................ 16
ROTISSERIE COOKING ...................................................................................................................................................... 17
LIGHTING
&
OPERATING INSTRUCTIONS .....................................................................................................................
18
LIGHT SYSTEM ..................................................................................................................................................................... 19
LIGHT BULB REPLACEMENT. ..........................................................................................................................................
19
WIRING
DIAGRAM. ..................................................................................................................................................................................
20
L.E.D. WIRING DIAGRAM. .......................................................................................................................................................................
22
CLEANING & MAINTENANCE ........................................................................................................................................... 24
TROUBLESHOOTING ...............................................................................................................................................................................
25
IF GRILL FAILS TO OPERA TE PROPERLY. ..........................................................................................................................................
25
YELLOW
FLAME. .....................................................................................................................................................................................
26
FLASH
BACK. ...........................................................................................................................................................................................
26
LOCATIONS OF SERIAL NUMBER. ................................................................................................................................................................
27
PARTS LIST
...................................................................................................................................................................... 28
EXPLODED ILLUSTRATION ............................................................................................................................................. 29
LIMITED WARRANTY ........................................................................................................................................................ 30
REGISTER/NG YOUR
GRILL. ................................................................................................................................................................. 30
•
READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED, ASSEMBLED AND
CARED FOR. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR OPERATION, CONSULT YOUR DEALER, GAS APPLIANCE SERVICE
REPRESENTATIVE OR YOUR GAS COMPANY.
• NOTE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.
• NOTE TO THE CONSUMER: RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
-THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL VEHICLES AND/OR
BOATS.
*FOR WARRANTY PURPOSES, PLEASE RECORD YOUR MODEL NUMBER, SERIAL NUMBER, DATE OF PURCHASE & A COPY OF YOUR
RECEIPT OR INVOICE IN THE BACK OF YOUR MANUAL ON PAGE 30.
NOMINAL HEAT INPUT: MAIN BURNER: 4.39 kW, ROTISSERIE BURNER: 4.39 kW, SIDE BURNER: 4.39 kW. FOR GAS CATEGORIES
I2E(20), I2H(20), I3B/P(S0), 136+(28+37), I3B/P(30): NATURAL & LP GASES 240VAC, S0Hz INPUT.
SAFETY INSTRUCTIONS
THE LOCATION
FOR YOUR GRILL
DO NOT use your gas grill in garages, porches, breezeways, sheds or other enclosed areas.
Your gas grill is to be used
OUTDOORS ONLY,
with at least
21 inches/54 cm
clearance from the back and side of any combustible surface. The grill should not be placed under or on top of any
surface that will burn. Do not obstruct the flow of combustion and ventilation air around the grill housing.
PROTECT CHILDREN:
Keep children away from the grill during use and until the grill has cooled after you are finished. Do not allow children to
operate the grill.
WARNING! FOR YOUR SAFETY
...
-DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
-DO NOT store empty or full spare gas cylinders and/or chemicals under or near this or any
other appliance.
-Keep the fuel hose and electrical cord away from hot surfaces. Protect the fuel hose from
dripping grease. Avoid unnecessary twisting of the hose. Visually inspect the hose prior to each
use for cuts, cracks excessive wear or other damage and replace if necessary.
•
NEVER test for gas leaks with a lighted match or open flame.
-NEVER light grill with lid closed or before checking to ensure burner tubes are fully seated
over gas valve orifices.
-NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood handles
and good quality insulated oven mitts when operating
grill.
DANGER! IF YOU SMELL GAS ...
1. Shutoff gas to the appliance at its' source.
2. Extinguish any open flame.
3. Open grill lid to release any accumulation of fumes.
4. If gas odor persists, immediately contact your gas supplier or your fire department.
CHECKING
FOR GAS
LEAKS
NEVER TEST FOR GAS LEAKS WHILE THE GRILL IS LIT!
Prior to the first use and at the beginning of each new season (or, if using LP,
whenever gas cylinder is changed), it is a must that you check for gas leaks. Follow these steps:
1. Make a soap solution by mixing one part liquid detergent and one part water.
2. Turn
off
heat control valve(s), and then turn on gas at source.
3. Apply the soap solution to all gas connections: bubbles will appear in the soap solution if connections are not properly sealed. Tighten or repair
as necessary.
4. If you have a gas leak that you cannot repair, turn
off
the gas at the source, disconnect fuel line from the grill and immediately call your grill
dealec and gas soppllec foe p,ofesslonal asslstanc,.
2
2
«:2!J«a
Check with your gas utility or with local building codes for instructions to install gas supply line, or call a licensed and knowledgeable installer.
It is recommended that an "ON-OFF" shutoff valve be installed at the gas supply source:
-Outdoors after gas line piping exits outside wall or before gas line piping enters ground.
-Indoors in the branch fuel line in an accessible location near the supply line.
Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe thread. Apply
compound or tape to at least the first three threads when making the connection.
Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This appliance and its individual shutoff valve
must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1
/2 psig (3.5
kPa)/37 mbar.
Turn
off
your gas grill when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by
closing its individual valve.
WARNING:
Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure to contact
your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the general public and require a
professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irreparable damage to your
grill and void of warranty.
SAFETY! BEWARE OF SPIDERS
CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spiders and small insects occasionally spin webs or make nests in the burners during warehousing, transit and/or after long periods of non-use.
These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is known as "FLASH-
BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed burner tube is
not the only cause of "FLASH BACK" it is the most common cause, and frequent inspection and cleaning of the burners is necessary.
3
Your propane gas grill is designed to be used with a standard 20 lb/7 kg gas cylinder. In the United States, the gas cylinder must be constructed
and marked in accordance with specifications of the US Department of Transportation for Propane Gas Cylinders. Outside the United States, the
gas cylinder must be approved under CE
NORMS: EN417 and test code 215. Gas cylinder must be constructed and marked with CE regulations
for the European country of destination, where it will be used.
Always keep cylinder securely fastened in an upright position.
Never connect an unregulated propane gas cylinder to the grill.
Do not subject Propane cylinders to excessive heat.
CAUTION:
Never store a Propane gas cylinder inside a building or in the vicinity of any gas-burning appliance.
WARNING:
Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure to contact
your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the general public and require a
professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irreparable damage to your
grill and void of warranty.
SAFETY! BEWARE OF SPIDERS
CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spiders and small insects occasionally spin webs or make nests in the burners during warehousing, transit and/or after long periods of non-use.
These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is known as "FLASH-
BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed burner tube is
not the only cause of "FLASH BACK" it is the most common cause, and frequent inspection and cleaning of the burners is necessary.
WARNING
•Do not store a spare or disconnected liquid propane cylinder under or near
this barbecue.
•A dented or rusty liquid propane cylinder may be hazardous and should be
check by your liquid propane provider.
•
Do not use a liquid propane cylinder with a damaged valve.
4
INSTALLATION INSTRUCTIONS
SPECIFICATIONS FOR BARBECUE STRUCTURE
1. Your choice of masonry can be used for cabinet construction for the built-in gas grill; however it must be
non-combustible
material. Keep in
mind when choosing a location for your grill that it should NOT be located under any overhead combustible construction. Upper and lower level
vents must be provided for combustion air on both sides of built-in cabinet. Vents on BBQ insert must remain unobstructed to allow for combustion
air and ventilation. Upper vents must be located within 5 inches from the top of the island enclosure to the bottom of the vent. Lower vents must be
located within 1 inch from the bottom of the island enclosure to the bottom of the first vent openings and no more than 5 inches from the bottom of
the island enclosure to the top of the vent. If not using Bull vents, the vents you use must meet ANSI Standard codes. The upper vents must have
openings that have a total free area of not less than 1 sq in per lb of stored fuel capacity per vent and the lower vents must have openings that
have a total free area of not less than 1
/2 sq in per lb of stored fuel capacity per vent. Both upper and lower vent openings must have minimum
dimensions so as to permit the entrance of a 1/8 in diameter rod.
TOP
OF ISLAND ENCLOSURE
t
4 1/16
\ 1/2
L BOTTOM OF ISL.ANJ ENCLOSURE
2. The BBQ grill requires a wall opening of the following dimensions: See PAGES 7 & 8 for different models.
3. Place gas grill assembly into wall opening as shown in illustration on pages 7 & 8. BBQ rests on side and back edges of the BBQ insert.
4. For propane gas LP TANK STORAGE AREA MUST BE ISOLATED FROM GRILL AND VENTED.
5. Do not use any combustible materials for this construction. Minimum horizontal clearance to adjacent combustible surface from side and back of
the grill must be
21 inches/54 cm.
A 6 inch clearance is required behind grill to allow front portion of hood to open and for ventilation purposes.
5
NATURAL
GAS
CONNECTIONS
IMPORTANT:
Bull Outdoor Products does not recommend the use of any quick connect
fittings or lines to the unit. Use of these types of fittings or lines could cause low gas flow
and greatly reduce the performance of the unit.
-Pipe sealing compound or pipe thread tape of the type resistant to the
action of natural gas must be used on all male pipe thread.
-Apply compound or tape to at least the first three threads when making the connection.
-Remove plastic cap from regulator installed on grill.
-Attach stainless steel flex line 3/8"/9.5 mm flare-female end to the regulator.
-Attached the other end of flex line to shut-off valve through a nipple.
-Attach a shut-off valve to gas supply pipe.
PERFORM GAS LEAK CHECK -REFER TO PAGE 2
PROPANE GAS
CONNECTIONS
-In the United States, the LP gas pressure regulator and hose assembly supplied with this
unit must be used without alteration. If this assembly needs to be replaced, use only the
type 1 specified in the parts list supplied with this unit. Use a LP tank with a type 1 cylinder
valve.
-Outside the United States, the LP gas pressure regulator is not supplied with the grill but
Cavagna Group BS3016 Type 634PR regulator or equivalent can be purchased from Bull
dealers or hardware stores.
-Make sure the tank is firmly secured in an upright position.
-Turn the black coupling nut of the hose and regulator assembly in a clockwise direction.
-Make sure it is completely threaded onto the cylinder valve before turning gas supply on.
PERFORM GAS LEAK CHECK -REFER TO PAGE 2
6
NG REGULATOR
:"'
STAINLESS FLEXLINE
(NOi PROVIU!cU)
GAS SUPPLY
(NOT PROVIDED)
l
SHUT-OFF VALVE
I
(NOT PROVIDED)
-I
I
NIPPLE & .??
(NOT PROVIDED)
1
.w"
,J,··
CYLINDER VALVE t: URE RELIEF
COUPUNGNUT LPTANK
(TURN CLOCKWISE
1
(NOT PROVIDED)
TO CONNECT!
-- --
-/--,
L LP REGULA TOR
(PROVIDED)
' '
L 6LEEDOFFVALVE
(TURN CLOCKWISE
TO CLOSE)
INSTALLATION INSTRUCTIONS
(CONT.)
)
OUTDOOR NAT, RA
G:4S
B Q
llfJSTAl_;LATi/ON SPEC/ /CATIONS
._
,
NOTE: ..__ --
---..:::::=::_.:::::=::: . ,
-Vents must be provided for combustion air and ventilation on both sides of built-in cabinet. ��.:\
-When choosing a location for
your gas grill keep in mind that it should never be located under any overhead combustible c0nstruction.
-The sides and back of the grill should not be any closer than 21 inches/54 cm to combustible construction.
-DO NOT store empty or full spare tanks under or near this or any other appliance.
-There must be a minimum of 6" counter space behind the grill in order to allow the grill hood to clear properly.
,/
\
-
NG REGULATOR
(SUPPLIED)
DelailA
/
OUTER LIPS OF GRILL RESTS
ON ISlAND CUTOUT EDGES
GRILL
7
NON-COMBUSTIBLE
CONSTRUCTION
INSTALLATION INSTRUCTIONS
(CONT.)
)
OUTDOOR
PRO �NE GAS BBQ I STALl.'A7i/ON
SPECIFICATIONS'aJl
_. ,
-Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
NOTE: ...____ _ __.. _......._ �
....__
·�
-When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible onstruction.
-The sides and back of the grill should not be any closer than 21 inches/54 cm to combustible construction.
-DO NOT store empty or full spare tanks under or near this or any other appliance.
-There must be a minimum of 6" counter space behind the grill in order to allow the grill hood to clear properly.
-The cylinder valve on the tank must be readily accessible for hand operation. The tank must be isolated enough to where it is shielded from
radiation, open flames and protected from foreign matter such as hot drippings.
-There must be access so the tank can be connected, disconnected, inspected and leak tested outside of the cabinet. As well access so that
connections which could be disturbed when installing the tank in the cabinet can be leak tested inside the cabinet.
DetaJl B
OUTER LIPS OF GRILL RESTS
ON ISLAND CUTOUT EDGES
8
GRILL
LP TANK
(NOT SUPPLIED)
NON-COMBUSTIBLE
CONSTRUCTION
INSTALLATION INSTRUCTIONS
(CONT.)
)
/ r--
I
,,__
TANK RETENT
ION
----........
-
_U
TANK RETENTION BO� T
J
The tank retention system must be securely fastened to the bottom of the island with the use of bolts, washers and nuts. There must be a minimum
clearance of 2" between the floor and the cylinder enclosure. Once secured, place the LP tank in the tank retention system and tighten the tank
retention bolt until the tank is snug and cannot move.
BOLT
WASHER
TANK RETENTION
(MINIMUM)
WASHER
�NUT
TANK RETENTION BOLT
9
INSTALLATION INSTRUCTIONSjC0NT.)
TRANSFORMER .
In order to ensure tra lorrner an interior Ii ht system long .vi y, tne r e m s e · stallfill;at let ve tne ground. The transformer
may be attached to your island material using metal screws. To install your transformer, secure two screws (D iiJed hrough the designed
mounting tabs (see illustration below).
I
(
I
'
------
=
=
SCREWS
ISLAND MATERIAL
TRANSFORMER
10
f:ZIJ!M
BURNER
CLEANING
1. Remove burner from the grill insert (See drawing below). Bend a stiff wire (a light-weight coat hanger works well) into a small hook as shown to
the right. Run the hook through each burner tube and burner several times. c:::::; ,
REMOVE COTTER PIN
FROM CAST PEG BEFORE
LIFTING UP THE BURNER
/
(
Detail C
2. Use a narrow bottlebrush with a flexible handle. Run the hook through each burner tube and burner several times.
3. Wire brush entire outside surface of burner to remove loose corrosion.
4. Clean any clogged hole with a stiff wire (such as an open paper clip).
5. Inspect the burner assembly for any openings caused by corrosion.
BURNER
SHUTTER CLIP
INSPECTION
I
ADJUSTMENT
The burners are set to a factory setting; however the air to fuel mixture may need to be adjusted to accommodate different gas pressures. In order
to adjust the air to fuel mixture, loosen the screw and rotate the shutter clip to the appropriate setting (see diagrams below). Tighten the screw and
repeat adjustment procedure to the remaining burners. This should improve burner efficiency.
◊oJ
SCREW
SHUTTER CLIP
(CLOSED FOR NG)
11
SHUTTER CLIP
(OPEN FOR LP)
CAUTION -Always turn off the gas supply prior to clearing your grill.
1. Replace burner back into the grill insert. There is no need to replace the cotter pin back into the cast peg, it is for shipping purposes only.
2. Check the burner for proper location after replacing.
Make sure the valve orifices are inside of the burner tubes (see drawing below). If the
valve orifices do not fit inside the burner tubes, lighting the burners may cause explosion and/or fire.
(
-
Detail D
ENSURE VAL VE ORIFICE
INSIDE BURNER TUBE
/GNITOR I ELECTRODE CHECK
Detail E
INSERT ASSEMBLY
CAST PEG
ON
BURNER
RESTS IN HOLE
With all control knobs set to "OFF", check each igniter individually for presence of spark at electrode. In turn, push each control knob in fully and
turn slowly about a 1/4 tum to the left (counter-clockwise) until a click is heard; the trigger hitting the strike block should produce a blue spark at the
electrode tip. Return control knob to "OFF" before checking next igniter.
BURNER OPERATION CHECK
NOTE:
Upon first assembly the gas lines and burners will be full of air.- In order for the burners to light properly the lines must fill with gas. It may
require several attempts at lighting the burners before you are successful.
1. With BBQ Grill control knobs in "OFF" position, turn on the Gas supply.
12
3. Repeat process for each control knob/igniter, in turn, ensuring that other knobs are in "OFF" position as you perform each check.
4. If any burners fail to light after several attempts, discontinue gas supply at source and re-inspect for obstructions to gas flow and orifices.
VALVE
INSPECT IGNITION ORIFICE
INSPECT BURNER ORIFICE
13

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