Bull Outdoor BRAHMA 57568 User manual
1
BULL OUTDOOR PRODUCTS
BRAHMA 38 INCH GRILL HEAD
OWNERS MANUAL FOR MODELS #57568 (L.P.) & #57569 (N.G.)
DANGER
If you smell gas:
•
Shut off gas to the appliance.
•
Extinguish any open flame.
•
Open lid.
•
If odor continues, keep away from
the appliance and immediately call
your gas supplier or your
fire department.
WARNING
•
Do not store or use gasoline
or other flammable liquids
or vapors in the vicinity of
this or any other appliance.
•
An LP cylinder not
connected for use shall
not be stored in the
vicinity of this or any
other appliance.
USAEDITION
2
Wecareaboutyoursafety,soplease ….READTHISENTIREMANUALCAREFULLYANDRETAINFORFUTUREREFERENCE.
• BESUREYOURGRILLISPROPERLYINSTALLED,ASSEMBLEDANDCAREDFOR.FAILURETOFOLLOWTHESEINSTRUCTIONSMAYRESULTINSERIOUSBODILY
INJURYAND/ORPROPERTYDAMAGE.IFYOUHAVEQUESTIONSCONCERNINGASSEMBLYOROPERATION,CONSULTYOURDEALER,GASAPPLIANCESERVICE
REPRESENTATIVEORYOURGASCOMPANY.
• NOTETOINSTALLER:LEAVETHESEINSTRUCTIONSWITHTHECONSUMERAFTERINSTALLATION.
• THISOUTDOORCOOKINGGASAPPLIANCEISNOTINTENDEDTOBEINSTALLEDINORONRECREATIONALVEHICLESAND/ORBOATS.
TABLE OF CONTENTS PAGE#
REGISTERING YOUR GRILL & SERIAL NUMBER LOCATIONS 3
REPLACEMENT PART ORDERING 3
REPLACEMENT PART LIST 4
REPLACEMENT PART LIST ILLUSTRATIONS 5
ROTISSERIE SYSTEM PARTS LIST WITH ILLUSTRATION& INSTALL INSTRUCTIONS 6
GRILL OPERATIONAL SAFETY
GENERAL SAFETY GUIDELINES 7
'WHAT TO DO' IF YOU SMELL GAS, GRILL LEAK CHECK INSTRUCTIONS 8
LIQUID PROPANE (LP) SAFETY GUIDELINES 9
LIQUID PROPANE TO NATURAL GAS CONVERSION 10
NATURAL GAS (NG) SAFETY GUIDELINES 11
GRILL INSTALLATION
GENERAL SAFETY INSTRUCTIONS FOR LOCATION, THOSE INSTALLING
CODE COMPLIANCE AND ABOVE GRILL VENTILATION 12
VENTILATION REQUIREMENTS WHEN INSTALLING YOUR
GRILL INTO A BULL ISLAND OR OTHER BUILT
-
IN CABINET OR ENCLOSURE 13
LIQUID PROPANE GRILL INSTALLATION SPECIFICATIONS 13
LIQUID PROPANE TANK RETENTION GUIDELINES 14
NATURAL GAS (NG) GRILL INSTALLATION SPECIFICATIONS 15
GRILL LIGHT SYSTEM TRANSFORMER INSTALLATION 16
GRILL OPERATION 'FIRST USE'
GRILL 'FIRST USE' LIGHTING PROCEDURE
GRILL LEAK CHECK INSTRUCTIONS
GRILL FIRST USE 'BURN OFF' GUIDELINES 17
GRILL OPERATION 'STANDARD USE' 18
GRILL STANDARD LIGHTING PROCEDURE
MANUALLY LIGHTING GRILL WITH FIREPLACE TYPE MATCH
INFRARED ROTISSERIE BURNER LIGHTING PROCEDURE
MANUALLY LIGHTING INFRARED ROTISSERIE BURNER WITH
A FIREPLACE TYPE MATCH
19
COOKING COMPONENT INSTALLATION
COOKING TENPERATURE SETTINGS
COOKING METHODS
HOW TO DEAL WITH FLARE-UPS
20
ROTISSERIE SYSTEM INSTALLATION
DIRECT AND IN
-
DIRECT ROTTISSERIE COOKING 21
BURNER REMOVAL INSTRUCTIONS
REMOVAL OF ITEMS ALLOWING EASIER BURNER REMOVAL
BURNER COTTER PIN REMOVAL 22
REMOVING BURNERS FROM GRILL
BURNER INSPECTION (MONTHLY)
BURNER CLEANING
BURNER SHUTTER-CLIP INSPECTION/ADJUSTMENT
BACK BURNER ORIFICE AIR INLET GUARD INSPECTION/INSTALL
23
INSTALLING BURNERS BACK INTO GRILL
CHECKING FOR PROPER GAP BETWEEN BURNER TUBE AND ORIFICE
BURNER IGNITOR / ELECTRODE INSPECTION
BURNER OPERATION CHECK
24
GRILL LIGHTING AND ELECTRICAL SYSTEM 25
LIGHT BULB REPLACEMENT INSTRUCTIONS
ELECTRICAL CONNECTION DIAGRAM
ANNUAL CLEANING AND MAINTENANCE
CARE AND CLEANING OF THE COOKING GRATES
CLEANING THE FLAME TAMERS AND HEAT SHIELDS
ANNUAL CLEANING OF THE GRILL HOUSING
STAINLESS STEEL CLEANING AND MAINTENANCE 26
CLEANING AND MAINTENANCE (CONTINUED)
OPERATIONAL GUIDELINES INDEX 27
TROUBLESHOOTING28
WARRANTY POLICY 29-31
FOR WARRANTY PURPOSES, PLEASE RECORD YOUR MODEL NUMBER, SERIAL NUMBER, DATE OF PURCHASE USING THE PRODUCT INFORMATION CARD
PROVIDED ON PAGE 3 AND A COPY OF YOUR RECEIPT AND OR INVOICE
V2022.06.28
WARNING:
Fuels used in gas or oil-fired
appliances and the products of combustion of such
fuels, contain chemicals known to the State of
California to cause cancer, birth defects and/or
reproductive harm. This warning is issued pursuant
to California Health & Safet
y
Code Sec. 25249.6.
3
REGISTERING YOUR GRILL
SERIAL NUMBER LOCATIONS
Sides of the Shipping Box Right Side of Grease Tray Inside of Left Side Panel
Please refer to your owner’s manual parts list
and illustration to identify what you need.
To Order Replacement Parts on-line go to:
https://www.bullbbq.com/buy-parts
Ordering Parts by phone:
Bull is ready to help with two regional suppliers
open 8:00 am to 5:00 pm Monday through Friday.
For the Western Region, call (800) 258-6810
For the Eastern Region, call (800) 229-3056
INSPECT YOUR SIDE CART FOR ANY DAMAGE AND CONTACT OUR SERVICE CENTER OR LOCAL DEALER FOR
REPLACEMENT OF ANY DAMAGED PARTS. IF DAMAGED DO NOT ATTEMPT INSTALLATION.
CAUTION: REGARDING CONVERTING YOUR GRILL FROM LIQUID PROPANE TO NATURAL GAS OR VISA-VERSA.
Your Grill’s gas valve is pre-set at the factory specifically for the gas the Grill was intended for. That means a
different or specific gas valve must be installed when converting from one type of gas to another. Before you start,
be sure to contact your gas supplier or your Bull Grill Dealer who will be ready to supply the correct conversion kits
needed.
ThankyouforpurchasingyourBull
OutdoorProductsGrill.Tovalidateyour
LimitedWarranty,youmustsubmitthe
completedtheWarrantyRegistration
Formwithin90daysfromthedateof
purchase.Registrationcanbecompleted
on‐lineat
Submitticket(ladesk.com)orbysending
thecompletedWarrantyRegistration
FormandcopyofyourPurchaseReceipt
orInvoiceasproofofpurchaseto:
BULLOUTDOORPRODUCTS,INC.
1011EastPineSt. Lodi,CA95240
For Warranty Claims or Replacement Parts ordering, please
fill out the area provided below:
PRODUCT INFORMATION REFERENCE CARD
1) Model #______________________________
2) Serial #_______________________________
(The Serial Number is encoded with essential information
for ordering replacement parts or submitting Warranty
claims. Location of Serial Numbers is shown below)
3) Date of Purchase______________________
4) Copy of your Purchase Receipt or Invoice.
Warranty Questions call Customer Service at
(800) 521-2855
Attn:WarrantyServiceCenter
4
BRAHMA GRILL REPLACEMENT PARTS LIST
MODEL #57568 LP & #57569 NG (Any item with an * next to it requires a serial number
ITEM # NO. USED IN
MANUAL PARTS LIST
REF DRAWING
BULL PART NO. DESCRIPTION
* SERIAL NUMBER REQUIRED
QTY WARRANTY PERIOD (YEARS)
1 57003 INSERT ASSEMBLY (2016 & OLDER MODELS) 1 Lifetime
2 57025 INSERT ASSEMBLY (2017 & NEW MODELS) 1 Lifetime
3 57016 LID - FRONT 1 1
4 16690 LARGE TEMPERATURE GAUGE 1 1
5 16692 LARGE TEMPERATURE GAUGE BEZEL 1 1
6 57007 BRAHMA LID HANDLE CENTER BAR 1 3
7 16522 LID HANDLE END CAP 2 3
8 16635 RUBBER BUMPER FOR LID 2 1
9 57018 LID - REAR (2016 & OLDER MODELS) 1 1
10 57002 LID - REAR (2017 & NEWER MODELS) 1 1
11 57012 COVER - REAR LID (2016 & OLDER MODELS) 1 1
12 57017 COVER - REAR LID (2017 & NEWER MODELS) 1 1
13 57014 BACK PANEL (2016 & OLDER MODELS) 1 1
14 57024 BACK PANEL (2017 & NEWER MODELS) 1 1
15 57004 CONTROL PANEL 1 1
16 57005 GREASE TRAY 1 1
17 97022 LIGHTING ROD WITH CHAIN 1 1
18 16670 HEAT SHIELD 4 3
19 35717 CAST STAINLESS STEEL BURNER 5 Lifetime
20 16631 VENTED FLAME TAMER 5 3
21 16517 COOKING GRATE 5 Lifetime
22 57006 WARMING RACK 1 3
23 16629 BEZEL - MAIN BURNER 5 1
24 16630 BEZEL - BACK BURNER 1 1
25 16613 KNOB - MAIN BURNER 5 1
26 16617 KNOB - BACK BURNER 1 1
27 16525 GAS VALVE - MAIN BURNER (LIQUID PROPANE MODEL
ONLY
ONLY)
5 1
28 16589 LP HOSE & REGULATOR (LIQUID PROPANE MODEL
ONLY
)
1 1
29 16598 FLARE TO FLARE UNION (LP MODEL ONLY) 1 1
30 16524 GAS VALVE-MAIN BURNER (NATURAL GAS MODEL ONLY) 5 1
31 16526 GAS VALVE - BACK BURNER (LP OR NG MODEL) 1 1
32 16507 REGULATOR (NATURAL GAS MODEL ONLY) 1 1
33 16599 REGULATOR ADAPTER (NATURAL GAS MODEL ONLY) 2 1
34 57008 *MANIFOLD 1 3
35 47006 *STAINLESS FLEX TUBE 1 1
36 47007 *INFRARED ROTISSERIE BURNER 1 1
37 16534 *TRANSFORMER 1 1
38 57013 *BACK BURNER STAINLESS FLEX TUBE 1 1
39 16527 *BACK BURNER ORIFICE (LIQUID PROPANE MODEL
ONLY)
1 1
40 16528 *BACK BURNER ORIFICE (NATURAL GAS MODEL ONLY) 1 1
41 16512 BACK BURNER IGNITION WIRE 1 1
42 16511 ELECTRODE 1 1
43 16569 BACK BURNER ORIFICE AIR INLET GUARD 1 1
44 16612 *PUSH BUTTON LIGHT SWITCH 1 1
45 57570 *QUICK DISCONNECT LIGHT WIRE HARNESS 1 1
46 16627 *LIGHT HOUSING 2 1
47 16530 *LIGHT LENS 2 1
48 16529 *LIGHT LENS CLIP 2 1
49 16532 LIGHT BULB 2 N/A
50 16634 QUICK DISCONNECT TRANSFORMER PIGTAIL 1 1
5
BRAHMA GRILL REPLACEMENT PARTS LIST ILLUSTRATION
GAS PLUMBING REPLACEMENT PARTS ELECTRICAL REPLACEMENT PARTS
6
ROTISSERIE SYSTEM PARTS LIST WITH EXPLODED ILLUSTRATION AND INSTALL INSTRUCTIONS
REF
#
PARTS
# DESCRIPTION QTY
1 16552 110 VAC MOTOR W/SWITCH 1
2 16554 MOTOR MOUNT BRACKET 1
3 16618 38" GRILL SPIT ROD 1
4 16553 LARGE 4-PRONG SPIT FORK 2
5 16591 SHAFT COLLAR 1
6 16587 1/4-20 X 1/2 THUMBSCREW 3
7 16675 KEY WASHER 1
8 16586 COUNTER-BALANCE 1
9 16585
BLACK PHENOLIC
HANDLE 1
WARRANTY IS 1 YEAR FOR ALL PARTS
WARNING: Use of any part that is not factory authorized will void your warranty and maybe dangerous.
ROTISSERIE MOTOR MOUNTING BRACKET INSTALLATION
The Rotisserie Motor slides on to the bracket and is bolted to the flange on the outside of the grill. Use the first 2 mounting holes
as shown to align the motor with slot on the grill lid that the spit goes through. Bracket can be installed on either side of the unit.
REFER TO PAGE 20 FOR
OPERATING INSTRUCTIONS
7
8
GRILL OPERATIONAL SAFETY (CONTINUED)
WARNING! FOR YOUR SAFETY...
1) DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2) DO NOT store empty or full spare gas cylinders and/or chemicals under or near this or any other appliance.
3) Keep the fuel hose away from hot surfaces. Protect the fuel hose from dripping grease. Avoid unnecessary
twisting of the hose. Visually inspect the hose prior to each use for cuts, cracks excessive wear or other
damage and replace if necessary.
4) NEVER test for gas leaks with a lighted match or open flame.
5) NEVER light grill with lid closed or before checking to ensure burner tubes are fully seated over gas valve
orifices.
6) NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood handles and good
quality insulated oven mitts when operating grill.
7) Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
DANGER! IF YOU SMELL GAS...
1) Shutoff gas to the appliance at its source.
2) Extinguish any open flame.
3) Open grill lid to release any accumulation of fumes.
4) If gas odor persists, immediately contact your gas supplier or your fire department.
WARNING:IFTHESEGUIDELINESARENOTFOLLOWED,FIRECAUSINGSERIOUSINJURYORDEATHMAYOCCUR.
CHECKING FOR GAS LEAKS
NEVER TEST FOR GAS LEAKS WHILE THE GRILL IS LIT!
Prior to the first use and at the beginning of each new season (or, if using LP, whenever gas cylinder is changed), it is a must
that you check for gas leaks.
Follow these steps:
1) Make a soap solution by mixing 1 part liquid detergent and one part water.
2) Turn off heat control valves, and then turn on gas at source.
3) Apply the soap solution to all gas connections: bubbles will appear in the soap solution if connections are not properly
sealed, tighten or repair as necessary.
4) If you have a gas leak that you cannot repair, turn off the gas at the source, disconnect fuel line from the double side burner
and immediately call your dealer and gas supplier for professional assistance.
WHEN THE OUTDOOR COOKING GAS APPLIANCE IS NOT IN USE
WARNING: When the outdoor cooking gas appliance is not in use, the gas supply must be turned off at the supply cylinder.
Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the
outdoor cooking gas appliance.
1) Cylinder must be stored outdoors, out of reach of children and must not be stored in a building, garage or any other enclosed
area.
2) Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
3) Do not store a spare LP gas cylinder under or near this appliance.
4) Never fill the cylinder beyond 80 percent full.
5) If the information in 1) and Clause 2) is not followed exactly, a fire causing death or serious injury may occur.
9
LIQUID PROPANE (LP) SAFETY GUIDELINES
Your Propane gas grill is designed to operate on propane gas ONLY, at a pressure regulated at 11” water column (W.C.)
when equipped with the correct propane orifices on the valves and a propane regulator on the supply line regulated at the
residential meter. Your propane gas grill is designed to be used with a standard 20 lb. gas cylinder with size of 46cm (Height)
/ 18.1in * 32cm (Width) / 12.5in. In the United States, the gas cylinder must be constructed and marked in accordance with
specifications of the US Department of Transportation for Propane Gas Cylinders.
1) ALWAYSKEEPLPGASCYLINDERSECURELYFASTENEDINANUPRIGHTPOSITION.
2) NEVERCONNECTANUNREGULATEDLPGASCYLINDERTOTHEGRILL.
3) DONOTSUBJECTLPGASCYLINDERSTOEXCESSIVEHEAT.
4) DONOTSTORESPARELPGASCYLINDERSUNDERORNEARTHISAPPLIANCE.
5) DONOTFILLLPGASCYLINDERBEYOND80%FULL.
IFWARNINGNOTICES1AND2ARENOTFOLLOWED,AFIRECAUSINGSERIOUSINJURYORDEATHMAYOCCUR
6) CAUTION:CHANGINGTHEGASTANKSMUSTBEDONEAWAYFROMANYSOURCEOFIGNITION.
7) LPGASTANKMUSTBEMARKEDINACCORDANCEWITHTHESPECIFICATIONSFORLPGASCYLINDERS,SPHERESAND
TUBESFORTRANSPORTATIONOFDANGEROUSGOODSANDCOMMISSION,CAN/CSA‐B339,ASAPPLICABLE
8) LPGASTANKCONNECTIONDEVICEISCOMPATIBLEWITHOUTDOORCOOKINGAPPLIANCES.
9) LPGASTANKHASAPPROPRIATEVAPORWITHDRAWAL.
10) LPGASTANKMUSTHAVEALISTEDOVERFILLINGPREVENTIONDEVICE.
11) LPGASTANKMUSTINCLUDEACOLLARTOPROTECTTHECYLINDERVALVE.
12) LPGASTANKUSESATYPE1TANKVALVETHATISFIRMLYSECUREDINANUPRIGHTPOSITION.
13) DONOTUSEANLPCYLINDERTHATISDAMAGED.
14) VISUALLYINSPECTTHELPHOSEPRIORTOEACHUSEFORCUTS,CRACKS,EXCESSIVEWEARORDAMAGE.IFFOUND
ASSEMBLYSHOULDBEREPLACED,USEONLYTHEBULLPARTNUMBERSSHOWNINTHEPARTSLISTSUPPLIEDWITHTHIS
UNIT.THEREPLACEMENTHOSEASSEMBLYSHALLBETHATSPECIFIEDBYTHEMANUFACTURER.
15)
LPGASPRESSUREREGULATORAND31”INCHHOSEASSEMBLY(BULLPART#16589)ARESUPPLIEDAND
MUSTBEUSEDWITHOUTALTERATIONANDSHOULDONLYBEUSEDONYOURSTALLIONGRILL.
16)
TOCONNECTTHEBLACKCOUPLING,TURNNUTOFTHEHOSEANDREGULATORASSEMBLYINACLOCKWISE
DIRECTION(SEEILLUSTRATIONBELOW)UNTILITISCOMPLETELYTHREADEDONTOTHECYLINDERVALVEBEFORE
TURNINGGASSUPPLYON.TOREMOVETURNTHEBLACKCOUPLINGNUTOFTHEHOSEANDREGULATORASSEMBLY
INACOUNTER‐CLOCKWISEDIRECTION.
WARNING: IFTHESEGUIDELINESARENOTFOLLOWED,FIRECAUSINGSERIOUSINJURYORDEATHMAYOCCUR.
10
LIQUID PROPANE GAS TO NATURAL GAS CONVERSION
Gas valves are pre-set at the Bull factory to operate on LP Gas or Natural Gas. If you wish to convert to a different gas type, other
than LP or NG, be sure to contact your grill dealer, licensed plumber, or authorized service center for further details. Conversion
kits are not sold to the general public and require a professional to perform service. Failure to properly convert a unit can cause
serious injury to yourself and/or others, irreparable damage to your grill and void of warranty.
WARNING: IF THESE GUIDELINES ARE NOT FOLLOWED, FIRE CAUSING SERIOUS INJURY OR DEATH MAY OCCUR.
NATURAL GAS (NG) SAFETY GUIDELINES
Your Natural Gas (G20) grill is designed to use NATURAL GAS ONLY. The grill operates at a pressure of 4” water column (wc)
or 10 mbar set at the natural gas regulator attached at the back of the grill. Prior to installing gas supply lines, check with your
local gas utility or municipality regarding local gas pressure and for building code requirements and instructions or consult a
licensed and knowledgeable installer.
NATURAL GAS PLUMBING TO CONNECTION SOURCE GUIDELINES
Refer to the following instructions and illustrations for typical gas supply connections.
We strongly suggest having your gas plumbing and connection to your grill be completed by a professional.
IMPORTANT: Before connecting grill to gas source, make sure BBQ Grill control knobs are in “OFF” position.
Be sure to follow instructions for connecting an appliance to a fixed fuel piping system specifying the use of a rigid pipe, semi-rigid tubing,
and/or a connector that complies with the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75 *
CSA 6.27.
1) Install an “ON-OFF” shutoff valve for OUTDOOR gas supply source after gas line piping exits outside wall, or before
gas piping enters ground.
2) Install an “ON-OFF” shutoff valve for INDOOR gas supply source to the branch fuel line in an accessible location near
the supply line.
3) Do not use Teflon ® tape or pipe sealant on any flare ends because you will not obtain a leak-free seal.
4) Use only Pipe sealing compound or pipe thread tape of the type of resistant to the action of natural gas to at least the
first three threads of all male pipe threads when making the connection.
5) Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This appliance and
its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that
system at pressures more than 1/2 psig or 37
mbar.
6) The outdoor cooking gas appliance and its individual shut-off valve must be disconnected from the gas
supply piping system during any pressure testing of that system at test pressures more than 0.5 psi (3.5
kPa).
7) The outdoor cooking gas appliance must be isolated from the gas
supply piping system by closing its individual manual shut-off valve
during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.5 kPa).
8) Turn off your gas grill when the gas supply is being tested
at low pressures. This appliance must be isolated from the
gas supply piping system by closing its individual valve.
NATURAL GAS CONNECTION TO GRILL
IMPORTANT:Bull Outdoor Products does not recommend the use of any quick
connect fittings or lines to the unit. Use of these types of fittings or lines could
cause low gas flow and greatly reduce the performance of the unit.
1) Do not use Teflon ® tape or pipe sealant on any flare ends because you
will not obtain a leak-free seal.
2) Remove plastic cap from regulator installed on grill.
3) Attach stainless steel flex line 3/8” flare-female end to the regulator.
4) Attach the other end of flex line to shut-off valve through a nipple.
5) Attach a shut-off valve to gas supply pipe.
TO PERFORM GAS LEAK CHECK – REFER TO PAGE 9 OR 18
WARNING:
IFTHESEGUIDELINESARENOTFOLLOWED,FIRECAUSINGSERIOUSINJURYORDEATHMAYOCCUR.
11
THE LOCATION AND INSTALLATION OF YOUR GRILL
Your Built-in Gas Grill comes to you fully assembled. We strongly recommend professional installation and hook up of the Gas
BBQ grill. These instructions will provide you with the measurements necessary for you or your builder to construct a masonry
structure for your outdoor gas grill.
1) This gas grill must be installed in accordance with local codes or, if in an area without local codes, with the latest edition of
the National Fuel Gas Code ANSI Z223.1. In Canada, installation must conform to the standard CAN/ CGA 1-b149.1 and/or
(Installation Code for Gas Burning Appliances and Equipment) and any local codes
2) The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, Part I, CSA C22.1.
a) To protect against electric shock, do not immerse cord or plugs in water or other liquid.
b) Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off part.
c) Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has
been damaged in any manner. Contact the manufacturer for repair
d) Do not let the cord hang over the edge of a table or touch hot surfaces.
e) Do not use an outdoor cooking gas appliance for purposes other than intended.
f) When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
g) Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas appliance
h) Never remove the grounding plug or use with an adapter of 2 prongs and
i) Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor
use with a W-A marking.
3) DO NOT use your gas grill in garages, porches, breezeways, sheds or other enclosed areas.
4) Your gas grill is to be used OUTDOORS ONLY, with at least 21 inches clearance from the back and side of any combustible
surface.
5) The grill should not be placed under or on top of any surface that will burn.
6) Do not obstruct the flow of combustion and ventilation air around the grill housing.
NOTES TO INSTALLER:
1) Leave these instructions with the consumer for future reference.
2) The grill must be installed in accordance with all local building codes.
3) Do not use any combustible materials for this construction.
4) Minimum horizontal clearance to adjacent combustible surface from side and back of the grill must be 21 inches.
5) Provide 6 inches of clearance behind grill to allow front portion of hood to open and for ventilation purposes.
6) Please remove the cotter pins from the burners before installing unit into an island. See page 12 for cotter pin removal.
GRILL VENTILATION INSTRUCTIONS
PLEASEREADTHESEINSTRUCTIONSBEFOREINSTALLINGYOURGASGRILL
12
GRILL VENTILATION INSTRUCTIONS WHEN USING BUILT-IN CABINETS
1) Upper and lower level vents must be provided for combustion air on both sides of built-in cabinet.
2) Vents on BBQ insert must remain unobstructed to allow for combustion air and ventilation.
3) Upper vents must be located within 5 inches/12.7 cm/127 mm from the top of the island enclosure to the bottom of the vent.
4) Lower vents must be located within 1 inch/2.54cm/25.4 mm from the bottom of the island enclosure to the bottom of the first vent
openings and no more than 5 inches/12.7 cm/127 mm from the bottom of the island enclosure to the top of the vent.
5) If not using Bull vents. The vents you use must meet ANSI Standard codes.
6) The upper vents must have openings that have a total free area of not less than 1 sq in/6.45 sq cm/645 sq mm per lb/kg of stored
fuel capacity per vent and the lower vents must have openings that have a total free area of not less than 1/2 sq in/3.22 sq cm/322 sq
mm per lb/kg of stored fuel capacity per vent.
7) Both upper and lower vent openings must have minimum dimensions to permit the entrance of a 1/8 in/.31 cm/3.17 mm diameter
rod.
8) Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
9) When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible
construction.
10) Per illustration, the sides and back of the grill should not be any closer than 21 inches to combustible construction.
11) Per CSA, it is required that any built-in cabinet must have enough room for only 1 LP tank. The LP tank enclosure
must not exceed (24.5” X 24.5” X 30”) and there must be a minimum clearance of 2 inches between the floor and the
propane tank enclosure.
(DO NOT STORE EMPTY OR FULL SPARE TANKS UNDER OR NEAR THIS OR ANY OTHER APPLIANCE)
12) There must be a minimum of 6 inches counter space behind the grill in order to allow the grill hood to clear properly.
13) The cylinder valve on the LP tank must be readily accessible for hand operation.
14) The LP tank must be isolated enough to where it is shielded from radiant heat and open flames.
15) The LP tank must be protected from foreign matter such as hot drippings.
16) There must be access so the LP tank can be connected, disconnected, inspected and leak tested outside of the cabinet.
17) The enclosure must provide access to allow leak testing of LP connections inside the enclosure for the LP Tank
18) The connectors must comply with ANSI Z21.75 CSA 6.27 standard for Connectors used on Outdoor Gas Appliances and
Manufactured Homes to be suitable for outside installation.
19) The instructions shall indicate that the maximum length of the connection shall be 6 ft.
20) Please ensure visibility of the connector and directions for the piping, flexible tubing and gas connector within enclosure.
21) Do not use any combustible materials for this construction.
GRILL AND VENT INSTALLATION DETAILS (DIMENSIONS ARE IN INCHES)
13
LIQUID PROPANE GRILL INSTALLATION SPECIFICATIONS
1) Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
2) When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible
construction.
3) The sides and back of the grill should not be any closer than 21 inches to combustible construction.
4) Per CSA, it is required that any built-in cabinet must have enough room for only 1 LP tank. The LP tank
enclosure must not exceed (24.5” X 24.5” X 30”) and there must be a minimum clearance of 2 inches between the
floor and thepropanetank enclosure.
(DO NOT store empty or full spare tanks under or near this or any other appliance.)
5) There must be a minimum of 6” counter space behind the grill in order to allow the grill hood to clear properly.
6) The cylinder valve on the LP tank must be readily accessible for hand operation. The tank must be isolated enough to
where it is shielded from radiation, open flames and protected from foreign matter such as hot drippings.
7) There must be access so the tank can be connected, disconnected, inspected and leak tested outside of the cabinet. As
well as access so that connections which could be disturbed when installing the tank in the cabinet can be leak tested inside
the cabinet.
8) The connector must comply with the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI
Z21.75 • CSA 6.27, and suitable for outside installation. The instructions shall indicate that the maximum length of the connection
shall be 6 ft. Please ensure visibility of the connector and directions for supporting the piping, flexible tubing, or gas connector
within the built-in enclosure.
9) The LP gas supply cylinder(s) to be used must be constructed and marked in accordance with the Specifications for LP gas
Cylinders of the U.S. Department of Transportation (D.O.T.) or the Standard for Cylinders, Spheres and Tubes for Transportation
of Dangerous Goods and Commission, CAN/CSAB339, as applicable; and provided with a listed overfilling prevention device. And
provided with a cylinder connection device compatible with the connection
TO PERFORM GAS LEAK CHECK – REFER TO PAGE 9 OR 18
14
LP GAS TANK RETENTION GUIDELINES:
NOTE:ANLPTANK(CYLINDER)WITHINANENCLOSUREMUSTUSEATANKRETENTIONSYSTEMTOPREVENT
BEINGKNOCKEDOVER.
Below are guidelines and illustrations for an LP Tank enclosure and how to install a Tank Retention System which
can be obtained through your Bull Dealer:
Any Tank Retention system must be secured to the floor using bolts and nuts or lock washers.
Once secured, place the LP tank in the tank retention system and tighten the tank retention bolt clockwise until
the tank is held snug and cannot move. Turn the retention bolt counter-clockwise to free the tank for removal.
Per CSA, it is required that any built-in cabinet must have enough room for only 1 LP tank.
The LP tank enclosure must not exceed (24.5” X 24.5” X 30”) and there must be a minimum clearance of 2
inches between the floor and the propane tank enclosure.
WARNING:
DO NOT STORE AN EMPTY, SPARE OR DISCONNECTED LP GAS CYLINDER UNDER OR NEAR THIS
GRILL OR ANY OTHER APPLIANCE.
DO NOT USE A DENTED OR RUSTY LP GAS CYLINDER AS THIS MAY BE HAZARDOUS.
15
NATURAL GAS GRILL INSTALLATION SPECIFICATIONS
Refer to the following instructions and illustrations for typical gas supply connections.
We strongly suggest professional installation of your gas plumbing and connection to your grill
IMPORTANT: Before connecting grill to gas source, make sure BBQ Grill control knobs are in “OFF” position.
Be sure to follow instructions for connecting an appliance to a fixed fuel piping system specifying the use of a rigid pipe, semi-rigid tubing,
and/or a connector that complies with the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75
For post-mounted outdoor cooking gas appliances, in-ground metallic posts shall be protected against corrosion as warranted by soil
conditions. A suitable coating of corrosion protection will retard the effects of corrosion and help your Bull purchase last longer.
IMPORTANT: Bull Outdoor Products does not recommend the use of any quick connect
fittings or lines to the unit. Use of these types of fittings or lines could cause low gas flow and
greatly reduce the performance of the unit.
1) Do not use Teflon ® tape or pipe sealant on any flare ends because
you will not obtain a leak-free seal.
2) Remove plastic cap from regulator installed on grill.
3) Attach stainless steel flex line 3/8” flare-female end to the regulator.
4) ``Attach the other end of flex line to shut-off valve through a nipple.
5) Attach a shut-off valve to gas supply pipe.
IMPORTANT INSTALLATION GUIDELINES:
1) Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
2) When choosing a location for your gas grill, keep in mind that it should never be located under any overhead combustible construction.
3)The sides and back of the grill should not be any closer than 21 inches to combustible construction as shown in drawing below.
4)There must be a minimum of 6 inches counter space behind the grill to allow grill hood to clear properly.
5) Do not use any combustible materials for this construction.
6) Do not store empty or full spare gas tanks under or near this or any other appliance.
16
GRILL LIGHT SYSTEM TRANSFORMER INSTALLATION
NOTE: Per illustration below, the transformer must be installed at least 6” above the ground to
ensure transformer and interior light system longevity. The transformer has mounting holes so you
can fasten to the frame inside your island or grill enclosure.
Since we don’t know what material, you’ll be mounting to you’ll need to provide your own fasteners to
complete.
TRANSFORMER
PIGTAIL
ISLAND
BUILDING
TRANSFORMER
FASTENERS NOT
17
GRILL ‘FIRST USE’ LIGHTING PROCEDURE
• DO NOT SMOKE WHILE LIGHTING GRILL OR CHECKING GAS SUPPLY
• CONNECTIONS
BECOME FAMILIAR WITH THE SAFETY GUIDELINES AT THE
FRONT OF THE MANUAL
• DO NOT LEAVE GRILL UNATTENDED DURING USE
• DO NOT MOVE GRILL DURING USE
• TURN OFF GAS SUPPLY AFTER USING GRILL
• IT IS RECOMMENDED YOU USE PROTECTIVE GLOVES TO OPERATE THE GRILL WHEN
HANDLING ANY COMPONENTS WITH TRANSFERRED HEAT TEMPERATURE.
IMPORTANT! FOLLOW THE STEPS BELOW BEFORE FIRST USE OR AT START OF NEW GRILLING
SEASON
1) If your grill fuel source is LP, check the gas cylinder to see if it’s full.
2) Check that the end of each burner tube is properly located over each valve orifice.
3) Wash flame tamers, cooking grids, and warming rack with warm, soapy water.
4) Rinse and dry thoroughly.
5) Season metal surfaces with cooking oil and occasionally throughout the season.
6) PERFORM LEAK TEST PER instructions below to ensure that there are no gas leaks before first use, after
changing gas tank or start of a new grilling season.
7) After cooking is completed, turn grill to high setting for NO MORE THAN five minutes to burn off excess grease or food
residue.
LEAK CHECK INSTRUCTIONS
1) Turn off heat control valve(s), and then turn on gas at source.
2) Make a soap solution by mixing one-part liquid detergent and one-part water.
3) Apply the soap solution to all gas connections: bubbles will appear in the soap solution if connections are
not properly sealed. Tighten or repair as necessary.
4) If you have a gas leak that you cannot repair, turn off the gas at the source, disconnect fuel line from the grill
and immediately call your grill dealer and gas supplier for professional assistance.
5) Make sure all gas connections are securely tightened.
FIRST USE OR FIRST USE ‘BURN OFF’ GUIDELINES:
Always open lid before lighting. Do not move the appliance when it is in use.
NOTE: The gas lines and burners will be full of air after assembly or installation. Before lighting, please
follow the steps below to purge the gas lines and prime them with gas to properly ignite the burners on your
grill. It may require several attempts at lighting the burners before you are successful.
1)
With BBQ Grill control knobs in “OFF” position, turn on the Gas supply.
2)
Light any burner by pushing its control knob in fully and slowly (3 to 4 seconds) turning it about 1/4 turn to the
left (counterclockwise) until a click is heard. The 3 to 4 second duration should provide enough gas to light the
burner. If the burner does not light, immediately return the control knob to “OFF”, wait several minutes for the
gas to disperse, and repeat the process. After burner lights successfully, turn control knob to “OFF”.
3)
Repeat process for each control knob/igniter, in turn, ensuring that other knobs are in “OFF” position as you
perform each check.
4)
You’ll need to perform a ‘burn off’ to the grill to get rid it of any odors or foreign matter by igniting the burners,
closing the lid, and operating at “HIGH”
setting for about five minutes.NOTE: Seasoning your grill is optional
if you do use with cooking oil.
5)
If any burners fail to light after several attempts, discontinue gas supply at source and re-inspect for obstructions
to gas flow and orifices.
18
GRILL STANDARD LIGHTING PROCEDURE
DO NOT SMOKE WHILE LIGHTING GRILL OR CHECKING GAS SUPPLY CONNECTIONS!
Set ALL BBQ Grill control knobs to “OFF” and open gas supply, LP cylinder or
Natural Gas Valve. LIGHTING MAIN BURNER(S):
1. Become familiar with the safety guidelines at the front
of the manual.
2. If your grill fuel source is a LP gas cylinder, check to see that
cylinder is filled.
3. Check that the end of each burner tube is properly located over each
valve orifice.
4. Make sure all gas connections are securely tightened.
TEST FOR LEAKS WITH A SOAP SOLUTION, NEVER WITH A FLAME.
(Gas LeakCheck instructions are on page 4 & 13)
5. Always open lid before lighting.
6. Set ALL BBQ Grill control knobs to “OFF” and open gas supply, LP cylinder or at
Natural Gas Valve.
7. Ignite only the burners you intend to use, using the same method for each: Push in control knob completely and rotate
slowly (3 to 4 seconds) about 1/4 turn to the left (counter-clockwise) until a click is heard. The 3 to 4 second duration should
provide enough gas to light the burner. If theburner does not light, immediately return the control knob to ‘OFF’, wait several
minutes for the gas to disperse, and repeat the process. After burner ignites, repeat procedure with any other burner
needed.
8. Adjust control knob(s) to desired cooking temperature.
NOTE: Initially, the Burner will have a blue flame (see illustration guideline below). After some time, the color of the flame
will be orange.
NOTE
If igniters fail to produce a spark at the electrode tip, burners can be manually lit with a fireplace-type
match. See next page for instructions.
WARNING: IF THESE GUIDELINES ARE NOT FOLLOWED, FIRE CAUSING SERIOUS INJURY OR DEATH MAY OCCUR.
Control Knob Control Knob
‘OFF’ Position HIGH’ Position
If the burner does not light after several attempts,
immediately (or within 5 seconds?) return the control
knob to ‘OFF’, wait 5
minutes fo
r
the
g
as to dis
p
erse
before re
p
eatin
g
the
p
rocess o
r
attem
p
tin
g
to
manuall
y
li
g
ht the
g
rill
p
e
r
instructions shown
NOTE:Flamecolormaynotbeevidentinbrightdaylight.
19
MANUALLY LIGHT GRILL WITH A FIREPLACE-TYPE MATCH
1.
NOTE:
To light gas grill with a fireplace-type match,
follow steps 1 through 6 on page 16. Remove
cooking grid and flame tamer from burner you wish to light. Using provided Lighting Rod to hold a lighted fireplace
type match or long-necked butane lighter placing flame near to burner ports. Press in control knob and rotateleft
to “HIGH” setting to release gas per illustration below:
Burner should light immediately. If more than one burner is needed, repeat procedure with each burner.
2. Replace flame tamer and cooking grid. Turn off burners not needed and adjust other burners to desired cooking
temperature.
LIGHTING INFRARED ROTISSERIE BURNER
The rear infrared rotisserie burner allows for slow rotisserie cooking of meats and poultry. Infrared
burners radiate heat onto the outer surface of the food. This allows cooking without the grease
drippings burning on the flame tamers.
NOTE: THIS CONTROL HAS A FIXED SETTING AND IS NOT ADJUSTABLE.
DO NOT ATTEMPT TO REGULATE THE ROTISSERIE BURNER BY USING THE CONTROL KNOB.
TO LIGHT ROTISSERIE BURNER
CAUTION:ALWAYS LIGHT THE GRILL WITH THE LID IN AN OPEN POSITION!
1) Set ALL BBQ Grill control knobs to “OFF” and open gas supply, LP cylinder or Natural Gas Valve.
2) The rotisserie control knob is located at the middle of the Control Panel. Push in control knob completely and rotate slowly
(5 to 10 seconds) about 1/4 turn to the left (counter clockwise) until a click is heard. The 5 to 10 second duration should provide
enough gas to light the burner. If the burner does not light, immediately return the control knob to “OFF”, wait several minutes
for any accumulated gas to clear out of the grill.
3) Keep lid closed and operate burner at the “ON” position when using rotisserie.
TO LIGHT ROTISSERIE BURNER WITH A FIREPLACE-TYPE MATCH
Follow steps 1 & 2 above. Carefully insert lighted fireplace-type match or long-necked butane lighter placing
flame near to the Ceramic Panel. Press in control knob and rotate left (counter clockwise) to “HIGH” or “ON”
setting to release gas. Burner should light immediately.
WARNING:
NEVER OPERATE ROTISSERIE BURNER WITH MAIN BURNER(S) “ON”
WARMING RACK MUST BE REMOVED WHEN OPERATING THE ROTISSERIE BURNER
ALWAYS LIGHT THE GRILL WITH THE HOOD IN AN OPEN POSITION!
NOTE: Rotisserie burner may take a few attempts to ignite.
20
COOKING COMPONENT INSTALLATION
CAUTION, BEFORE YOU START:
1) Turn off the gas supply at the gas supply source first
2) It is recommended you protective gloves to operate the grill when handling any components with transferred heat temperature.
3) Do not move the grill during use.
4) Check gas valve orifices, burner tubes and burner ports for any obstructions
PER DRAWING BELOW:
5) Place stainless steel heat shields on lowest ledge under / between burners in grill insert.
6) Place stainless steel flame tamers on lower ledge above burners in grill insert.
7) Place cooking grates in grill insert on ledge above flame tamers.
8) Please read Safety, Lighting and Operating Instructions carefully.
NOW YOUR GAS GRILL IS READY TO USE!
ANY MODIFICATION OF THE APPLIANCE MAY BE DANGEROUS TO YOU OR OTHERS AND
MAY VOID PRODUCT WARRANTY
COOKING TEMPERATURE SETTINGS
HIGH SETTING Use this setting only for fast warm-up, for searing steaks and chops, and for burning food residue from the
cooking grids after the cookout is over.
MEDIUM SETTING Use this setting for most grilling, roasting or baking, and for cooking hamburgers and vegetables.
LOW SETTING Use this setting for all smoke cooking, rotisserie cooking, and when cooking very lean cuts such as fish.
NOTE:These temperatures vary with the outside temperature and the amount of wind.
PRE-HEATING: It is necessary to preheat the grill for a short time before cooking certain foods, depending on the type of
food and the cooking temperature. Food that requires a high cooking temperature will need to preheat for five minutes; food
that requires a lower cooking temperature needs only a period of two to three minutes. There is no need to preheat for
casseroles or other foods that require slow cooking.
COOKING METHODS
You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indirect heat from the next burner
or with infrared rotisserie burner. The heat from the lighted burner circulates gently throughout the grill, cooking the meat or
poultry without any direct flame beneath or below the food you are preparing. This method greatly reduces flare-ups when
cooking extra fatty cuts, because there is no direct flame to ignite the fats and juices that drip down during cooking. Place a
drip pan slightly smaller than the cut of meat on the cooking grids or flame tamer surface under the meat being cooked.
This will allow you to catch meat juices for making gravy.
FLARE-UPS:
The fats and juices that drip from the meat cause flare-ups. Since flare-ups impart the distinctive taste and color to food
cooked over an open flame, they should be expected and encouraged within reason.
CAUTION:Uncontrolled flaring can result in a ruined meal. To control excessive flare-ups caused by too high a heat
setting, turn the heat control knob to a lower setting.
CAUTION:If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and wait
five minutes before attempting to re-light (this allows accumulated gas fumes to clear).
CAUTION:Should a grease fire occur, close gas supply at source, turn off all burners and leave lid closed until fire is out.
Do not use water or any liquid to extinguish a grease fire.
CAUTION:Do not attempt to disconnect any gas fitting while your barbecue is in operation or while gas feed is on.
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