Bull Outdoor BISON 67529 Quick reference guide

BULL
\ it
Outdaar Prndurts Inc.
Rialto, California 92376
ASSEMBLY & OPERATING INSTRUCTIONS
MODEL 67529
MODEL 67530
TABLE OF CONTENTS
SAFETY INSTRUCTIONS
INSTALLATION INSTRUCTIONS
OPERATING INSTRUCTIONS
CLEANING & MAINTENANCE
PARTS LIST
WARRANTY
BISON CHARCOAL GRILL
BISON CHARCOAL CART BOTTOM
PAGE
2
3
4-6
7
8-9
10
READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE
SURE YOUR GRILL IS PROPERLY
INSTALLED, ASSEMBLED AND CARED FOR. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUESTIONS CONCERNING
ASSEMBLY OR OPERATION, CONSULT YOUR DEALER, OR APPLIANCE SERVICE REPRESENTATIVE.
NOTE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.
NOTE TO THE CONSUMER:
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
1 Revision 07/2009

SAFETY INSTRUCTIONS
Read carefully before assembling and operating your grill
SAFETY:
1. When using charcoal briquets or wood chunks, form a pyramid and douse with lighter fluid. Wait until fluid
has soaked in before lighting.
2. Cap lighter fluid immediately and place a safe distance from grill.
3. Never add lighter fluid to coals that are already hot or warm.
4. Never use gasoline, kerosene, or other highly volatile fluids as a starter. They can explode.
5. As an alternative to lighter fluid, use an electric, solid, metal chimney or other starter specifically
made for lighting charcoal briquets or wood chunks.
6. Unplug and remove a hot starter with caution and be careful where you put it. Always cool starter
completely before storing.
7. Never use an electric starter in the rain and/or when standing on wet ground.
8. When using instant light briquets, do not use lighter fluid, electric, solid, or metal chimney-style starters.
Do not add more instant light briquets once the fire has been lit. Add only regular charcoal briquets if more are
needed.
9. Once the grill is lit, do not touch. briquets or wood chunks to see if they are hot. Keep grill uncovered
until ready to cook.
10. Keep vents open while cooking. Charcoal briquets and wood chunks need oxygen to burn.
11. Allow coals to burn out completely and let ashes cool at least 48 hours before disposing.
12. Dispose of cold ashes by wrapping in heavy-duty aluminum foil and placing in non-combustible container.
Be sure no other combustible materials are nearby.
13. If you must dispose of ashes before completely cooled, place them in heavy duty foil and soak with water
completely before disposing in non-combustible container.
AwARNING:
•This grill is designed for outdoor use only. If used indoors, toxic fumes will accumulate and cause serious bodily injury
or death.
•Do not leave infants, children, or pets unattended near a hot grill.
•Do not use grill near any combustible material. Combustible materials include, but are not limited to wood or treated
wood decks, patios or porches.
•Keep the grill in a level position at all the times.
•Always put charcoal on top of the charcoal grate and not directly into the bottom of the bowl.
•Never touch the cooking or charcoal grate or the grill to see if they are hot.
•Use barbecue mitts or hot pads to protect hands while cooking or adjusting the vents.
•Use proper barbecuing tools with long, heat-resistant handles.
•Lining the bowl with aluminum foil will obstruct the air flow. Instead, use a drip pan to catch drippings from meat when
cooking by the indirect Method.
2

INSTALLATION INSTRUCTIONS
NOTE:
Vents must be provided for combustion air on both sides of built-in cabinet.
When choosing a location for your grill keep in mind that it should never be located under any overhead combustible
construction.
The sides and back of the grill should not be any closer than 21 inches to combustible construction.
3

OPERATING INSTRUCTIONS
NOTE:
Place the grill outdoors on a hard, level, non-combustible surface away from roof overhang or any combustible
material. Never use on wood or other surfaces that could burn. Place the grill away from open windows or doors to
prevent smoke from entering your house. In windy weather, place the grill in an outdoor area that is protected from
the wind.
EXCLUSIVE FEATURES:
Air vent butterfly dampers at both sides of the lid control
rate of burn for your choice of high ·intensity heat, slow
roasting or smoking.
Easy front loading charcoal
access door.
AFTER USE SAFETY:
Rotate the height adjustment Cooking area
knob to adjust the charcoal
bed for multi-level heat control.
Always allow grill and all components to cool completely before handling.
Charcoal grate assembly
Never leave coals and ashes in grill unattended. Make sure coals and ashes are completely extinguished before
removing.
Before grill can be left unattended, remaining coals and ashes must be removed from grill. Place remaining coals and
ashes in a non-combustible metal container and completely saturate with water. Allow coals and water to remain in
metal container 24 hours prior to disposing.
Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
With a garden hose, completely wet surface beneath and around the grill to extinguish any ashes, coals or embers
which may have fallen during the cooking or cleaning process.
Cover and store grill in a protected area away from children and pets.
4

Step1. Put the bottom rack into the bottom rack frame before
tightening the screws and bolts.
Step 2. Attach cart bottom leg to bottom rack frame by using four
1/4"-20uncx1/2"L screws and four 1/4"-20unc nuts.
Repeat for the remaining three legs.
(£ 0- 1/4"-20uncx1/2"L Screw
@} f.1 1/4"-20unc Nut
Step 3. Reverse the cart bottom for assembling the wheels. Insert
the axle through the holes on legs, attach wheels to the axle
by using two 3/8" locknuts. The wheels have to be put on
the same side. Then put the covers on the wheels.
� @ 3/8" Locknut
(jl @ 1.9" Cover
3/8x22.2" Wheel axle
Step 4. Attach locking casters to left front and rear legs by using two
3/8"-16nucx5/8"L bolts and two 3/8" spring washers.
0 IJn 3/8"-16nucx5/8"L bolt
I} @ 3/8" spring washer
5

Step 5. With the help of a friend, place grill bowl assembly on
assembled cart frame. Grill bowl will rest on angled vertical
supports. Secure using sixteen M5x0.8Px15L bolts.
In front of grill bowl assembly secure using two
1/4"-20uncx1/2"L screws and two 1/4"-20unc nuts.
©
··
L
M5x0.8Px15L bolt
© 0-
1/4"-20uncx1/2"L Screw
® El
1
/4"-20unc Nut
Step 6. Attach side shelf to right side of grill bowl assembly using ':: .: �
four M5x0.8Px15L bolts. R_epeat for the left side shelf.
-@ Efi-a M5x0.8Px15L bolt
T
Step 7. Slide the ash pan into the track of the ash pan fasten in the
bottom of the bowl assembly.
6
'-

CLEANING & MAINTENANCE
CLEANING THE GRILL
4 easy steps to help you clean your grill:
•Make sure the grill is cool and coals are totally extinguished.
•Remove the cooking and charcoal grates.
•Remove ashes.
•Wash your grill in a mild soap and warm water solution. You can use a washcloth or a vegetable brush to clean your
grill and wipe dry.
CLEANING THE COOKING GRIDS
Before first use and periodically it is suggested that you wash the cooking grates in a mild soap and warm water
solution. You can use a washcloth or a vegetable brush to clean your cooking grates.
AwARNING:
•Using sharp objects to clean the cooking grate or remove ashes will damage the finish.
•Using abrasive cleaners on the cooking grate or the grill itself will damage the finish.
7

REF#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PARTS LIST
PART#
67000
67001
67002
67003
67004
67005
67006
67007
67008
67009
Model No. 67529
Model No. 67530
DESCRIPTION
LID-FRONT
LID-REAR
TEMPERATURE GAUGE
THERMOMETER BEZEL
HANDLE
HANDLE END CAP
AIR VENT BUTTERFLY DAMPER
WARMING RACK
WARMING RACK SUPPORT
COOKING GRID
I
67010
I
BOWL ASSEMBLY
67011 SIDE SHELF
67012 CHARCOAL GRID
67013 CHARCOAL GRID BRACKET
67014 CHARCOAL GRID FRAME
67015
CHARCOAL GRID ASSEMBLY PLATE
67016 HANDLE BOLT
BISON CHARCOAL GRILL
BISON CHARCOAL CART BOTTOM
Q'TY
REF# PART# DESCRIPTION
1 18 67017
HEIGHT ADJUSTMENT PHENOLIC KNOB
1 19· · 67018 CHARCOAL BED BRACKET
1 20 67019 GRILL DOOR W/AIR SHUTTER
1 21 67020 DOOR HINGE
1
@
67021 DOOR SCREW
2 23 67022 DOOR NUT
2 24 67023 DOOR LOCKING PLATE
1 25 67024 PHENOLIC DOOR HANDLE
2 26 67025 BULL EMBLEM
4 27 67026 ASH PAN
1 28 67027 ASH DAMPER
2 29 67028 CART BOTTOM LEG
3 30 67029 BOTTOM RACK
1 31 67030 BOTTOM RACK FRAME
3 32
I
67031 WHEEL
1 33 67032 CASTER W/BRAKE
1 34 67033 WHEEL AXLE
HOW TO ORDER REPLACEMENT PARTS
Please refer to the parts list on this page.
Q'TY
1
1
I
1
2
4
4
1
1
1
1
1
4
1
1
2
2
1
To
make sure you obtain the correct replacement parts for your grill, the following information is required to assure
getting the correct part.
1. Reference number of replacement part needed.
2. Description of replacement part needed
3. Quantity of parts needed.
IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous.
This will also void your warranty.
IMPORTANT: Keep this assembly and operating instruction manual for referral and for replacement parts ordering.
8
t

'i
I
"
ILLUSTRATED PARTS LIST
30
9

LIMITED WARRANTY
Bull Outdoor Products, Inc. warrants to the original purchaser at the original site of delivery with proof of purchase of
each Outdoor charcoal Grill that when subject to normal residential use, it is free from defects in workmanship and
materials for the periods specified below. This warranty excludes grills used in rental or commercial applications. It
does not apply to rust, corrosion, oxidation or discoloration, which may occur due to moisture or overheating, unless
the affected component becomes inoperable. It does not cover labor or labor related charges. There will be a
shipping and handling charge for the delivery of the warranty part(s).
Component
Stainless Steel Cooking Grids:
Frame, Housing, Cart, Control Panel, Charcoal grid assembly and others:
Insert Assembly:
Warranty Period
1
Year
1 Year
5 Years
Our obligation under this warranty is limited to repair or replacement, at our option, of the product during the
warranty period. The extent of any liability of Bull Outdoor Products, Inc., under this warranty is limited to repair or
replacement. This warranty does not cover normal wear of parts, damage resulting from any of the following:
negligent use or misuse of the product, use on improper fuel supply, use contrary to operating instructions, or
alteration by any person other than our factory service center. The warranty period is not extended by such repair or
replacement.
Warranty claim procedure: If you require service or parts for your Bull grill, please contact our Warranty Service
Center for factory direct assistance. Our hours of operation are 8 AM to 4 PM PST. Our phone number is {800)
521-2855 and our FAX number is {909)-770-8627 or email to [email protected]. Please direct all
correspondence to: Bull Outdoor Products, Inc., 2483 W Walnut Ave., Rialto, CA
92376
ATTN: Warranty Service Center
Product repair as provided under this warranty is your exclusive remedy. Bull Outdoor Products, Inc. shall not be
liable for any incidental or consequential damages for breach of any express or implied warranty on its products.
Except to the extent prohibited by applicable law, any implied warranty or merchantability or fitness for a particular
purpose on this product to the duration of the above warranty. Some states do not allow the exclusion or limitation of
incidental or consequential damages, or allow limitations on how long an implied warranty lasts, so the above
limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may have other
rights, which vary from state to state.
Model Number Serial Number
-----------
Date of Purchased __________ Purchased From ___________ _
10