Bull Outdoor BRAHMA 57568 Quick reference guide

ASSEMBLY & OPERATING INSTRUCTIONS
MODEL#57568 BRAHMA 5 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P. (PROPANE)
MODEL #57569 BRAHMA 5 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS)
MODEL #57568CE BRAHMA 5 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P. (PROPANE)
MODEL #57569CE BRAHMA 5 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS)
MODEL #57568AGA BRAHMA 5 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P. (PROPANE)
MODEL #57569AGA BRAHMA 5 BURNER STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS)

TABLE OF CONTENTS PAGE#
SPECIF/CATIONS FOR BARBECUE STRUCTURE
.......................................................................................
................. 5
CONNECTING TO GAS
SOURCE
................................................................................................................................. 6
NATURAL GAS CONNECTIONS
............................................................................................................
.
.....................
6
PROPANE GAS CONNECTIONS
..............................................................................................................................
.......
6
OUTDOOR NA TUR AL GAS BBQ INSTALLATION SPECIF/CATIONS
..................................................................................
7
OUTDOOR PROPANE GAS BBQ INSTALLATION SPECIF/CATIONS
........................................................................
......... 8
LP GAS TANK RETENTION. .....................................................................................................................................................................
9
TRANSFORMER
.......................................................................................................................................................................................
10
INSPECTING
I
CLEANING BURNERS AND GAS VALVE ORIFICES
...........................................................................................
11
BURNER CLEANING ........................................................................................
....................................................................................... 11
BURNER SHUTTER CLIP INSPECTION
I
ADJUSTMENT..........................
.. ...................................................................
11
BURNER REPLACEMENT INTO INSERT... ............................
....................................................................................... 12
/GNITOR /ELECTRODE
CHECK.
............................................................................................................................. 12
BURNER OPERATION
CHECK
.................................................................................................................................... 12
COOKING COMPONENT INST ALLA Tl ON
............................................................................................................................
14
LIGHTING & OPERATING INSTRUCTIONS
.............................................................................................................................
15
LIGHTING PROCEDURES
..............................................................................................................................................
. 15
OPERA TING PROCEDURE
................................................................................................
........................................ 16
COOKING TEMPERA TURES
......................................................................................................................................
.. 16
ROTISSERIE COOKING
......................................................................................................................................................
17
LIGHTING
&
OPERA TING INSTRUCTIONS
..
...................................................................... ...........................................
18
LIGHT SYSTEM
.....................................................................................................................................................................
19
LIGHT BULB REPLACEMENT. .........................................................................................................................................
.
19
WIRING DIAGRAM. ...
............................................................................................................................................................................... 21
CLEANING & MAINTENANCE
........................................................................................................................................... 22
TROUBLESHOOTING
...............................................................................................................................................................................
23
IF GRILL FAILS TO OPERA TE PROPERLY
..............................................................................................................
............................ 23
YELLOW
FLAME.
.....................................................................................................................................................................................
24
FLASH
BACK
............................................................................................................................................................................................
24
LOCATIONS OF SERIAL NUMBER.
................................................................................................................................................................
25
PARTS LIST
......................................................................................................................................................................
26
EXPLODED ILLUSTRATION
............................................................................................................................................. 28
LIMITED WARRANTY
........................................................................................................................................................
29
REGISTERING YOUR
GRILL. ................................................................................................................................................................
29
• READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED, ASSEMBLED AND CARED FOR.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUESTIONS
CONCERNING ASSEMBLY OR OPERATION, CONSULT YOUR DEALER, GAS APPLIANCE SERVICE REPRESENTATIVE OR YOUR GAS COMPANY.
• NOTE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.
• NOTE TO THE CONSUMER: RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
•
THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL VEHICLES AND/OR BOATS.
*FOR WARRANTY PURPOSES, PLEASE RECORD YOUR MODEL NUMBER, SERIAL NUMBER, DATE OF PURCHASE & A COPY OF YOUR RECEIPT OR
INVOICE IN THE BACK OF YOUR MANUAL ON PAGE 29 .
•
CE: LP NOMINAL HEAT INPUT: MAIN BURNER: Qn=20.25kw. BACK BURNER: Qn= 4.05kw. LP TOTAL HEAT INPUT: Qn
=
24.3kw(1768.5g/h).
ELECTRICAL SUPPLY: 240V, 50Hz, 60W. LP GAS CATERGORIES: 13+(28-30/37): G30 Butane at 28-30mbar and G31 Propane at 37mbar.I3B/P(30): G30
Butane and G31 Propane at 30mbar. I3B/P(50): G30 Butane and G31 Propane at 50mbar. NG NOMINAL HEAT INPUT: MAIN BURNER: Qn
=
19.25kw. BACK
BURNER: Qn=3.85kw. NG TOTAL HEAT INPUT: Qn
=
23.1kw(1681.8g/h). NG GAS CATERGORIES: I2H: G20 at 20mbar.I2E: G20 at 20/25mbar. I2E+: G20/25
at 20/25mbar.
Revision: 10/2015
(f:]IJ18

SAFETY INSTRUCTIONS
THE LOCATION FOR YOUR GRILL
DO NOT use your gas grill in garages, porches, breezeways, sheds or other enclosed areas.
Your gas grill is to be used
OUTDOORS ONLY,
with at least
21 inches/54 cm/533.4 mm
clearance from the back and side of any combustible surface. The grill should not be placed under or on
top of any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the grill housing.
PROTECT CHILDREN:
Keep children away from the grill during use and until the grill has cooled after you are finished. Do not allow children to
operate the grill.
WARNING! FOR YOUR SAFETY ...
-DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
-DO NOT store empty or full spare gas cylinders and/or chemicals under or near this or any
other appliance.
-Keep the fuel hose and electrical cord away from hot surfaces. Protect the fuel hose from
dripping grease. Avoid unnecessary twisting of the hose. Visually inspect the hose prior to each
use for cuts, cracks excessive wear or other damage and replace if necessary.
-NEVER test for gas leaks with a lighted match or open flame.
-NEVER light grill with lid closed or before checking to ensure burner tubes are fully seated
over gas valve orifices.
-NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood handles
and good quality insulated oven mitts when operating grill.
DANGER!
IF YOU SMELL
GAS ...
1. Shutoff gas to the appliance at its' source.
2. Extinguish any open flame.
3. Open grill lid to release any accumulation of fumes.
4. If gas odor persists, immediately contact your gas supplier or your fire department.
CHECKING FOR GAS LEAKS
NEVER TEST FOR GAS LEAKS WHILE THE GRILL IS LIT!
Prior to the first use and at the beginning of each new season (or, if using LP,
whenever gas cylinder is changed), it is a must that you check for gas leaks. Follow these steps:
1. Make a soap solution by mixing one part liquid detergent and one part water.
2. Turn off heat control valve(s), and then turn on gas at source.
3. Apply the soap solution to all gas connections: bubbles will appear in the soap solution if connections are not properly sealed. Tighten or repair
as necessary.
4. If you have a gas leak that you cannot repair, turn off the gas at the source, disconnect fuel line from the grill and immediately call your grill
dealer and gas supplier for professional assistance.
2
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Check with your gas utility or with local building codes for instructions to install gas supply line, or call a licensed and knowledgeable installer.
It is recommended that an "ON-OFF" shutoff valve be installed at the gas supply source:
-Outdoors after gas line piping exits outside wall or before gas line piping enters ground.
-Indoors in the branch fuel line in an accessible location near the supply line.
Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe thread. Apply
compound or tape to at least the first three threads when making the connection.
Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This appliance and its individual shutoff valve
must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1 /2 psig (3.5
KPa)/37 mbar.
Turn off your gas grill when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by
closing its individual valve.
WARNING:
Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure to contact
your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the general public and require a
professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irreparable damage to your
grill and void of warranty.
SAFETY! BEWARE OF SPIDERS
CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spiders and small insects occasionally spin webs or make nests in the burners during warehousing, transit and/or after long periods of non-use.
These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is known as "FLASH-
BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed burner tube is
not the only cause of "FLASH BACK" it is the most common cause, and frequent inspection and cleaning of the burners is necessary.
3

Your propane gas grill is designed to be used with a standard 20 lb/7 kg gas cylinder. In the United States, the gas cylinder must be constructed
and marked in accordance with specifications of the US Department of Transportation for Propane Gas Cylinders. Outside the United States, the
gas cylinder must be approved under CE NORMS: EN417 and test code 215. Gas cylinder must be constructed and marked with CE regulations
for the European country of destination, where it will be used.
Always keep cylinder securely fastened in an upright position.
Never connect an unregulated propane gas cylinder to the grill.
Do not subject Propane cylinders to excessive heat.
CAUTION:
Never store a Propane gas cylinder inside a building or in the vicinity of any gas-burning appliance.
WARNING:
Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure to contact
your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the general public and require a
professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irreparable damage to your
grill and void of warranty.
SAFETY! BEWARE OF SPIDERS
CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spiders and small insects occasionally spin webs or make nests in the burners during warehousing, transit and/or after long periods of non-use.
These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is known as "FLASH-
BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed burner tube is
not the only cause of "FLASH BACK" it is the most common cause, and frequent inspection and cleaning of the burners is necessary.
WARNING
•Do not store a spare or disconnected liquid propane cylinder under or near
this barbecue.
•
A dented or rusty liquid propane cylinder may be hazardous and should be
check by your liquid propane provider.
•
Do not use a liquid propane cylinder with a damaged valve.
4
f:ZIJIII

INSTALLATION INSTRUCTIONS
SPECIFICATIONS FOR BARBECUE STRUCTURE
1. Your choice of masonry can be used for cabinet construction for the built-in gas grill; however it must be
non-combustible
material. Keep in
mind when choosing a location for your grill that it should NOT be located under any overhead combustible construction. Upper and lower level
vents must be provided for combustion air on both sides of built-in cabinet. Vents on BBQ insert must remain unobstructed to allow for combustion
air and ventilation. Upper vents must be located within 5 inches/12.7 cm/127 mm from the top of the island enclosure to the bottom of the vent.
Lower vents must be located within 1 inch/2.54cm/25.4 mm from the bottom of the island enclosure to the bottom of the first vent openings and no
more than 5 inches/12.7 cm/127 mm from the bottom of the island enclosure to the top of the vent. If not using Bull vents, the vents you use must
meet ANSI Standard codes. The upper vents must have openings that have a total free area of not less than 1 sq in/6.45 sq cm/645 sq mm per
lb/kg of stored fuel capacity per vent and the lower vents must have openings that have a total free area of not less than 1/2 sq in/3.22 sq cm/322
sq mm per lb/kg of stored fuel capacity per vent. Both upper and lower vent openings must have minimum dimensions so as to permit the entrance
of a 1/8 in/.31 cm/3.17 mm diameter rod.
TOP OF ISLAND ENCLOSURE
1/2 IN/1.27 CM/12. 7 MM
BOTTOM OF ISLAND ENCLOSURE
4 7/8 IN
12.38 CM
123 MM
41/16 IN
10.31 CM
103MM
2. The BBQ grill requires a wall opening of the following dimensions:
See PAGES 7
&
8 for different models.
3. Place gas grill assembly into wall opening as shown in illustration on pages 7 & 8. BBQ rests on side and back edges of the BBQ insert.
4. For propane gas LP TANK STORAGE AREA MUST BE ISOLATED FROM GRILL AND VENTED.
5. Do not use any combustible materials for this construction. Minimum horizontal clearance to adjacent combustible surface from side and back of
the grill must be
21 inches/54 cm/533 mm. A
6 inch/15 cm/152 mm clearance is required behind grill to allow front portion of hood to open and for
ventilation purposes.
5
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INSTALLATION INSTRUCTIONS
(CONT.)
-'
Refer to the following ·nstructions and illustrations for g1cal gas sogRJy connec Ion_._w��-
the Gas BBQ. All regulators must meet EN16129 standard.
IMPORTANT:
Before connecting grill to gas source, make sure BBQ Grill control knobs are in "OFF" position.
NATURAL GAS CONNECTIONS
IMPORTANT:
Bull Outdoor Products does not recommend the use of any quick connect
fittings or lines to the unit. Use of these types of fillings or lines could cause low gas flow
and greatly reduce the performance of the unit.
-Pipe sealing compound or pipe thread tape of the type resistant to the
action of natural gas must be used on all male pipe thread.
-Apply compound or tape to at least the first three threads when making the connection.
-Remove plastic cap from regulator installed on grill.
-Attach stainless steel flex line 3/8"/9.5 mm flare-female end to the regulator.
-Attached the other end of flex line to shut-off valve through a nipple.
-Attach a shut-off valve to gas supply pipe.
PERFORM GAS LEAK CHECK -REFER TO PAGE 2
PROPANE GAS
CONNECTIONS
CAUTION:
Changing the gas tanks must be done away from any source of ignition.
-In the United States, the LP gas pressure regulator and hose assembly supplied with this
unit must be used without alteration and must be less than 59in/1.5meters in length. If this
assembly needs to be replaced, use only the type 1 specified in the parts list supplied with
this unit. Use a LP tank with a type 1 cylinder valve.
-Outside the United States, the LP gas pressure regulator is not supplied with the grill but
Cavagna Group BS3016 Type 634PR regulator or equivalent can be purchased from Bull
dealers or hardware stores.
-Make sure the tank is firmly secured in an upright position.
-In the United States, turn the black coupling nut of the hose and regulator assembly in a
clockwise direction (see picture to the right).
-Outside the United States, turn the coupling nut of the hose and regulator assembly in a
clockwise direction with an adjustable wrench (see picture below).
-Make sure it is completely threaded onto the cylinder valve before turning gas supply on.
PERFORM GAS LEAK CHECK -REFER TO PAGE 2
\ --------
---
'v'
6
GAS SUPPLY
(NOT PROVIDED)-:
SHUT-OFF VALVE I
NG REGULA TOR (NOT PROVIDED) I 11
' I
\PROVIDED)
I
v?
NIPPLE
& .V'°
(NOT PROVIDED)\
.w,-
�•
I
J,·
"" :m=«e
)I
(NOi f'ROVIDtU)
CYLINDER VALVE
L
URE RELlff
COUPLING NUT e, LP TANK
(TURN CLOCKWISE -, -.. _ (NOT PROVIDED)
TO CONNECT) . \
-
_j_
_____ \_
--/, - --
. . '. -
\
\ BLEEDOFFVALV(
;_ LP REGULATOR L {TURN CLOCKWlSC
(PROVIDED) TO CLOSE)
(f:JIJIN

NOTE:
INSTALLATION INSTRUCTIONS
(CONT.)
,,
-Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
-When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction.
-The sides and back of the grill should not be any closer than 21 inches/54 cm/533 mm to combustible construction.
-DO NOT store empty or full spare tanks under or near this or any other appliance.
-There must be a minimum of 6 inches/15 cm/152 mm counter space behind the grill in order to allow the grill hood to clear properly.
38 1/2 INCH
97.79 CM
977 MM
--
\
' -.J_
NG REGULA TOR /
(SUPPLIED) -
-- -
----------
Deta,IA
/
\
)
OUTER LIPS OF GRILL RESTS
ON ISLAND CUTOUT EDGES
7
GRILL
L NG GAS SUPPLY
(NOT SUPPLIED)
NON-COMBUSTIBLE
CONSTRUCTION

INSTALLATION INSTRUCTIONS
(CONT.)
OUTDOOR PROPA E CTAS BBQ INSTALL'A7i/ON SPECIFICATIONS�•
NOTE: ,_____
-- ==:.
......_, __
__,
..,__ __
__,,
-Vents must be provided for combustion air and ventilation on both sides of built-in cabinet. �"""\
-When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction.
-The sides and back of the grill should not be any closer than
21 inches/54 cm/533 mm
to combustible construction.
-DO NOT
store empty or full spare tanks under or near this or any other appliance.
-There must be a minimum of 6 inches/15 cm/152 mm counter space behind the grill in order to allow the grill hood to clear properly.
-The cylinder valve on the tank must be readily accessible for hand operation. The tank must be isolated enough to where it is shielded from
radiation, open flames and protected from foreign matter such as hot drippings.
-There must be access so the tank can be connected, disconnected, inspected and leak tested outside of the cabinet. As well access so that
connections which could be disturbed when installing the tank in the cabinet can be leak tested inside the cabinet.
,
\,
-
OUTER LIPS OF GRILL RESTS
ON ISLAND CUTOUT EDGES
8
GRILL
LP TANK
(NOT SUPPLIED)
NON-COMBUSTIBLE
CONSTRUCTION
(f:11J!IJ

/ "'
::,..
1,.,,-
TANK RETEN TION-._
-
-.--_-_-
-II-
'--
-_- _- _-·
r-----...i:_
TANK RETENTION BOLT
The tank retention system must be securely fastened to the bottom of the island with the use of bolts, washers and nuts. There must be a minimum
clearance of 2 inches/5 cm/ 50mm between the floor and the cylinder enclosure. Once secured, place the LP tank in the tank retention system and
tighten the tank retention bolt until the tank is snug and cannot move.
[ 2 INCHES/5 CM/50
MM
(MINIMUM)
BOLT
WASHER
TANK RETENTION
i �WASHER
I -----------Nu T
.... ------
TANK RETENTION BOLT
9
(f:ZIJIW

I
\
'
'
'
'
----- --
SCREWS
10
GRILL
ISLAND MATERIAL
'
'
J
(f:1111•

AND GAS
CAUTION -Always turn off the gas supply prior to clearing your grill.
BURNER CLEANING
1. Remove burner from the grill insert (See drawing below). Bend a stiff wire (a light-weight coat hanger works well} into a small hook as shown to
the right. Run the hook through each burner tube and burner several times. (_J ,
REMOVE COTTER PIN
FROM CAST PEG BEFORE
LIFTING UP THE BURNER
/
(
Detail C
2. Use a narrow bottlebrush with a flexible handle. Run the hook through each burner tube and burner several times.
3. Wire brush entire outside
surface of burner to remove loose corrosion.
4. Clean any clogged hole with a stiff wire (such as an open paper clip).
5. Inspect the burner assembly for any openings caused by corrosion.
BURNER SHUTTER CLIP INSPECTION I ADJUSTMENT
The burners are set to a factory setting; however the air to fuel mixture may need to be adjusted to accommodate different gas pressures. In order
to adjust the air to fuel mixture, loosen the screw and rotate the shutter clip to the appropriate setting (see diagrams below). Tighten the screw and
repeat adjustment procedure to the remaining burners. This should improve burner efficiency.
◊·
:=""'
(ClOSEO FOR NG)
11
SHUTTER CLIP
(OPEN FOR LP)
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INSPECTING / CLEANING BURNERS AND GAS
V LVE ORIFICES
(CON
l
'
BURNER
REPlACEMEN"& NT.-O
LNSERJ; -�.:::�-_::-��
y
CAUTION -Always turn off the gas supply prior to clearing your grill.
1. Replace burner back into the grill insert. There is no need to replace the cotter pin back into the cast peg, it is for shipping purposes only.
2. Check the burner for proper location after replacing.
Make sure the valve orifices are inside of the burner tubes (see drawing below). If the
valve orifices do not fit inside the burner tubes, lighting the burners may cause explosion and/or fire.
Detail D
ENSURE VAL VE ORIFICE
INSIDE BURNER TUBE
IGNITOR I
ELECTRODE
CHECK
Detail E
INSERT ASSEMBLY
CAST PEG ON BURNER
RESTS IN HOLE
With all control knobs set to "OFF", check each igniter individually for presence of spark at electrode. In turn, push each control knob in fully and
turn slowly about a 1/4 turn to the left (counter-clockwise) until a click is heard; the trigger hitting the strike block should produce a blue spark at the
electrode tip. Return control knob to "OFF" before checking next igniter.
BURNER
OPERATION CHECK
NOTE:
Upon first assembly the gas lines and burners will be full of air. In order for the burners to light properly the lines must fill with gas. It may
require several attempts at lighting the burners before you are successful.
1. With BBQ Grill control knobs in "OFF" position, turn on the Gas supply.
12
(f:ZIJIM

3. Repeat process for each control knob/igniter, in turn, ensuring that other knobs are in "OFF" position as you perform each check.
4. If any burners fail to light after several attempts, discontinue gas supply at source and re-inspect for obstructions to gas flow and orifices.
VALVE
INSPECT IGNITION ORIFICE
INSPECT BURNER ORIFICE
13
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COOKING COMPONENT INSTALLATION
1. Place stainless steel heat shields on lowest ledge under / between
burners in grill insert (see drawing to the right).
2. Place stainless steel flame tamers on lower ledge above burners
in grill insert (see drawing to the right).
3. Place cooking grids in grill insert on ledge above flame tamers
(see drawing to the right).
NOW YOUR GAS GRILL IS READY TO USE!
Before first use and at the beginning of each barbecue season:
1. Please read Safety, Lighting and Operating Instructions carefully.
2. Check gas valve orifices, burner tubes and burner ports for any obstructions.
3. PERFORM GAS LEAK CHECK -REFER TO
PAGE 2.
14
COOKING GRIDS
f:ZIJ!N

2. If your grill fuel source is a LP gas cylinder, check to see that cylinder is filled.
3. Check that the end of each burner tube is properly located over each valve orifice.
4. Make sure all gas connections are securely tightened.
TEST FOR LEAKS WITH A SOAP SOLUTION, NEVER WITH A FLAME.
(Gas Leak
Check instructions are on page 2).
5. Always open lid before lighting.
6. Set ALL BBQ Grill control knobs to "OFF" and open gas supply, LP cylinder or Natural Gas Valve.
7. Ignite only the burners you intend to use, using the same method for each: Push in control knob completely and rotate slowly (3 to 4 seconds)
about 1/4 turn to the left (counter clockwise) until a click is heard. The 3 to 4 second duration should provide enough gas to light the burner. If the
burner does not light, immediately return the control knob to 'OFF', wait several minutes for the gas to disperse, and repeat the process. After
burner ignites, repeat procedure with any other burner needed.
8. Adjust control knob(s) to desired cooking temperature.
NOTE:
If igniters fail to produce a spark at the electrode tip, burners can be manually lit with a fireplace-type match.
NOTE: To light gas grill with a fireplace-type match,
follow steps 1 through 6 above. Remove cooking grid and flame tamer from burner you
wish to light. Insert lighted fireplace-type match or long-necked butane lighter placing flame near to burner ports. Press in control knob and rotate
left to "HIGH" setting to release gas. Burner should light immediately. If more than one burner is needed, repeat procedure with each burner.
Replace flame tamer and cooking grid. Turn off burners not needed, and adjust other burners to desired cooking temperature.
Lighting Rotisserie Burner:
The rear infrared rotisserie burner allows for slow rotisserie cooking of meats and poultry. Infrared burners radiate heat onto the outer surface of
the food. This allows cooking without the grease drippings burning on the flame tamers.
To light Rotisserie Burner:
1. Always open lid before lighting.
2. Set ALL BBQ Grill control knobs to "OFF" and open gas supply, LP cylinder or Natural Gas Valve.
3. The rotisserie control knob is located at the middle of the Control Panel. Push in control knob completely and rotate slowly (5 to 10 seconds)
about 1/4 turn to the left (counter clockwise) until a click is heard. The 5 to 10 second duration should provide enough gas to light the burner. If the
burner does not light, immediately return the control knob to "OFF", wait several minutes for any accumulated gas to clear out of the grill.
4. Keep lid closed and operate burner at the "ON" position when using rotisserie.
Note:
Rotisserie burner may take a few tries to ignite.
WARNING: Never operate Rotisserie Burner with main burner(s) "ON"
Warming Rack must be removed when operating the Rotisserie Burner
Do not attempt to regulate the rotisserie burner by using the control knob. This control has a fixed setting and is not adjustable.
NOTE:
Initially, the Ceramic Panel will have a blue flame that, after some time, will change to an orange flame and the Ceramic Panel will glow an
orange color.
This may not be evident in bright daylight.
To light Rotisserie Burner with a fireplace-type match,
Follow steps 1 & 2 above. Carefully insert lighted fireplace-type match or long-necked
butane lighter placing flame near to the Ceramic Panel. Press in control knob and rotate left (counter clockwise) to "HIGH" or "ON" setting to
release gas. Burner should light immediately.
15

CAUTION: DO NOT LEAVE GRILL UNATTENDED
WHILE IN USE.
Preheating:
It is necessary to preheat the grill for a short time before cooking certain foods, depending on the type of food and the cooking
temperature. Food that requires a high cooking temperature needs preheat for five minutes; food that requires a lower cooking temperature needs
only a period of two to three minutes. There is no need to preheat for casseroles or other foods that require slow cooking.
It is recommended you use protective gloves to operate the grill when handling any components with transferred heat temperature.
Do not move the appliance when it is in use.
Turn off the gas supply at the gas supply source after usage.
WARNING: Any modification of the appliance may be dangerous.
COOKING TEMPERATURES
HIGH setting -Use this setting only for fast warm-up, for searing steaks and chops, and for burning food residue from the cooking grids after the
cookout is over.
MEDIUM setting -Use this setting for most grilling, roasting or baking, and for cooking hamburgers and vegetables.
LOW setting -Use this setting for all smoke cooking, rotisserie cooking, and when cooking very lean cuts such as fish.
Note:
These temperatures vary with the outside temperature and the amount of wind.
Cooking With Indirect Heat:
You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indirect heat from the next
burner. The heat from the lighted burner circulates gently throughout the grill, cooking the meat or poultry without any direct flame beneath or below
the food you are preparing. This method greatly reduces flare-ups when cooking extra fatty cuts, because there is no direct flame to ignite the fats
and juices that drip down during cooking. Place a drip pan slightly smaller than the cut of meat on the cooking grids or flame tamer surface under
the meat being cooked. This will allow you to catch meat juices for making gravy.
Flare-Ups:
The fats and juices that drip from the meat cause flare-ups. Since flare-ups impart the distinctive taste and color for food cooked over
an open flame, they should be expected and encouraged within reason. Nevertheless, uncontrolled flaring can result in a ruined meal. To control
excessive flare-ups caused by too high a heat setting, turn the heat control knob to a lower setting.
CAUTION:
If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and wait five minutes before
attempting to re-light (this allows accumulated gas fumes to clear).
CAUTION:
Should a grease fire occur, close gas supply at source, turn off all burners and leave lid closed until fire is out. Do not use water or any
liquid to extinguish a grease fire.
CAUTION:
Do not attempt to disconnect any gas fitting while your barbecue is in operation or while gas feed is on.
16
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ROTISSERIE COOKING
.----- )
Rotisserie is mostly used to cooGrge s of mert and poultry to assure slow, even cook·ng. The constant Ting provides a self-basting
action, making food cooked OQ a--rotjsserie exceptionally moist and juicy. Rotisserie c0oking generally r uires-:1 ½ o 4½ hrs to cook depending on
the size and type of meat bein'g cooked. Yiou can have rotisserie cooking yvith ind ired heat as shown or with infrare rotisserie burner.
) ,____ .
For successful roistering, the meat should be centered and balanced as evenly
as possible on the spit rod to avoid overworking the rotisserie motor (see rotisserie
kit assembly shown below).
Since indirect heat is often used in cooking on a rotisserie, a foil or aluminum
drip pan is advisable to prevent excessive flare-ups. Generally, the cooking
grills are removed to allow for the swing of the rotisserie. A basting pan is
placed under the rotisserie area on top of the flame tamer(s) to catch the drippings.
WARNING: Never operate Rotisserie Burner with main burner(s) "ON"
Warming Rack must be removed when operating the Rotisserie Burner
6
4
3
1A
\_2A
··•. -----
-·
2
6
REF#
PARTS# DESCRIPTION
QTY
1
16552 110 VAC MOTOR W/SWITCH 1
1A
68001
CE MOTOR W/SWITCH 1
2 16554 MOTOR MOUNT BRACKET 1
2A 18360 CE MOTOR MOUNT BRACKET 1
3 16551 30" GRILL SPIT ROD -37 1/4" LENGTH 1
16618 38" GRILL SPIT ROD -44 314" LENGTH 1
16620 42" GRILL SPIT ROD -36 1/4" LENGTH 1
4 16553 LARGE 4-PRONG SPIT FORK 2
5 16591 SHAFT COLLAR 1
6 16587 1/4-20 X 1/2 THUMBSCREW 3
7 16675 KEY WASHER 1
8 16586 CCUNTER BALANCE
1
9 16585 BLACK PHENOLIC HANDLE 1
CE = European versions
17
5
(f:1111•

To install the motor br�.iemolleJhe two (2) end screws on the g ·11 closes
Place bracket on top of grill lip and replace screws (see drawing to the right). Bracket can
be installed on either side of the unit.
The meat should be centered and balanced as evenly as possible on the spit rod to avoid
overworking the motor.
NOTE: To evenly balance the food on the spit rod, it is important to follow the directions as
shown. The trolley thumb screw should be located on the inside of the grill, screw the
knurled nut on next, the counter weight is then added and then screw on the black handle.
To adjust the counter-weight, unloosen the black handle and slide the counter-weight up or
down to properly position the weight of the food being cooked.
(
/ ERIE
/.
MOTOR
BRACKET
\ I
\ R I L L
L·,
'--------.. ' ..
Since indirect heat is often used in cooking on a rotisserie, a foil or aluminum drip pan is advisable to prevent excessive flare-ups. If more space is
needed when using the rotisserie, remove the cooking grates and place the drip pan on the flame tamers. You may wish to add beer, wine or water
to pan.
It is advisable to load rotisserie with meat to be cooked before turning on gas to check to see that the spit rod is turning properly without any
unnecessary strain on the motor. Then light infrared burner.
NOTE: TO LIGHT INFRARED BURNER, TURN KNOB AND WAIT ABOUT 10 SECONDS TO ALLOW GAS TO GET TO BURNER BEFORE
CLICKING IGNITION KNOB.
ALWAYS LIGHT THE GRILL WITH THE HOOD IN AN OPEN POSITION!
18
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1. Remove screw with a small Phillips screwdriver. Caution: Glass cover
may be loose, ensure the cover is properly supported before completely
removing the screw.
2. There is a metal clip that clamps onto the glass cover and snaps into
the light housing on the screw end. Unsnap the cover by carefully prying
apart the metal clip from the light bulb housing. Once unsnapped, slide
the cover out and away from the housing and set somewhere safe.
3. Remove old light bulb by pulling the bulb out of the housing (make sure
bulb is cool before removal).
19
GLASS COVER
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