Bulut Makina BULUCUT-4 User manual
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1SAFETY RULES...................................................................................................................................................................... 3
2DESCRIPTION ........................................................................................................................................................................ 3
2.1 TECHNICAL SPECIFICATIONS.............................................................................................................................................. 3
2.2 STANDARD ACCESSORIES .................................................................................................................................................. 3
3MAIN PICTURE...................................................................................................................................................................... 4
4UNPACKING ........................................................................................................................................................................... 6
4.1 INSTALLATION ................................................................................................................................................................... 6
4.2 INSTALLATION COMMISSIONING ........................................................................................................................................ 6
4.3 PLUMBING.......................................................................................................................................................................... 6
4.4 CUTTING DRIVE INSTALLATION ......................................................................................................................................... 7
4.5 TO CHANGE THE LAMP ...................................................................................................................................................... 7
5CARE INSTRUCTIONS ......................................................................................................................................................... 7
5.1 PERIODIC CHECKS AND MAINTENANCE:(IMPORTANT).................................................................................................. 7
5.2 DAILY CONTROL AND TREATMENTS:(IMPORTANT) ...................................................................................................... 7
6CUTTING FLUID MANUAL................................................................................................................................................. 7
6.1 FIRST TIME FILLING OF RESERVOIR TANK......................................................................................................................... 8
6.2 ADDING CUTTING FLUID AFTER SOME PERIOD OF USAGE.................................................................................................... 8
6.3 RECOMMENDATIONS AND CONDITIONS TO BE AVOIDED ................................................................................................... 8
7INSTRUCTION........................................................................................................................................................................ 8
7.1 SAMPLE FIXING.................................................................................................................................................................. 8
7.2 CUTTING OPERATION ......................................................................................................................................................... 8
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1 SAFETY RULES
Ensure that electrical connection & grounding made correctly.
Main safety rules and standards to be assured for the machine during installation & running.
The use and maintenance of the device not to made by persons other than authorized personnel
Ensure the work area clean and tidy working environment.
Machine does not work when the cover is closed.
Do not open the device during operation
To check cutting disc rotation of the engine for a few seconds, do not open the cover fully before the end
of the process
Use gloves when cutting the sample.
Adequate lighting should be provided during work time. Ensure the device for replacing the broken lamp
immediately when necessary.
In case of any danger during operation, use the emergency stop button (emergency) immediately.
Cutting disc should be careful located. The disc are at risk of fracture and do not use cutting discs
definitely broken and deformed.
Assure complete and accurate periodic maintenance
To ensure the long life of the machine use only original spare parts.
Remove the mains power when not in us
2 DESCRIPTION
Sturdy table model for sectioning metals, ceramics ,mineral samples
Corrosion resistance steel top cover with see-through hood
Special aluminum casted heavy robust base
Easy use twin cam actuated vises for holding samples
All inside parts made from stainless steel or chromium plated steel
Splash proof during cutting
Cooling by two high flow water jets to provide optimum cutting
Cutting action provided by moving cutting wheel on specimen or moving sliding table to cutting wheel
40W light illuminator protected from water in specially isolated cover fixed inside the cover to obtain
safe and clear illumination on cutting area
Separately mounted recirculation coolant tank with large drain
57 lt capacity coolant tank, suitable filtering part provided to filter the slugs formed during cutting.
2.1 Technical Specifications
Machine dimensions
900 X 980 X 700 mm
Case dimensions(coolant system included)
1400 x 1000 x 850 mm
Weight (net/gross)
160 / 200 kg
Motor
3 KW, AC - 380 Volt - 2800 rpm
Cutting system
Manual (movement of sliding table with part against cutting wheel or
movement of cutting wheel against part to be cutted)
Table dimensions
T-slotted clamping table( 370 x 173 mm) (1 pcs)
Clamping devices
Fast cam locking vises (2 pcs)
Cutting capacity
150 mm dia
Cutting wheel dim’s
250x32x1,6 (1,5) mm
Coolant pump
380 Volt, AC, 0,12 KW
Coolant reservoir dimensions
600 x 400 x 300 mm, 57 lt capacity
Lamp
24Volt,40Watt
2.2 Standard Accessories
Complete cooling system (tank, recirculation pump and filter)
Cooling system hoses and clips
Flat wrench and tightening pin 250 mm (or 300 mm)
Cutting discs (5 pieces)
Cutting fluid (2 liters)
Fast cam locking vise clamping devices (2 pcs)
4
EMERGENCY
3 MAIN PICTURE
…pic 1…
(The main picture)
…pic 2…
(Functions of the buttons)
SEE THROUGH HOOD
STEEL TOP COVER
LEVELLING BOLT
PUMP
MAINS
HANDLE TO OPEN
COVER
CUTTING
LEVER
LAMP
STOP
START
POSITION LOCKING
LEVER
5
…pic 3…
(A view from the inside of the machine)
…pic 4…
(Electrical & water connections)
WATER HOSE EXIT
(COOLANT HOSE TO
RESERVOIR)
WATER HOSE INLET
WHEEL GUARD
JAW
COOLANT PIPE
CLAMPING UNIT
MOVING CLAMP
SHAFT
MOTOR
HOUSING
BOLTS FOR FIXING
CLAMPING UNIT ON
TABLE
SLIDINGT TABLE FOR
FIXING CLAMPING
DEVICE
CABLE FOR CUTTING
WATER POMP
MAIN CABLE
CABLE FOR LED LIGHT
CABLE FOR EMERGENCY
KEY
EMERGENCY KEY
6
…pic 5…
(Recirculation Coolant System)
4 UNPACKING
Remove packing materials and lift out machine complete with baseboard. Remove 4
securing bolts that secures machine to baseboard
4.1 Installation
Open cover
Remove the shipping strap from the cutting head and push the cutting lever to the rear to raise the cutting
Wheel as high as possible.
Install the cutter on suitable table and secure alignment by means of adjusting positions of 4 secure
leveling bolts.
Plug to mains 380-400V (3 phase) power and check the turning position of cutter and ensure correct
turning if necessary.
4.2 Installation Commissioning
Check the machine's electrical connection is made before the electrical diagram. The machine needed to
make the detection of the voltage and frequency. After making this determination, the machine outlet is
provided in a suitable location with Make a connection to the required fixing. Under normal conditions, the
machine380-400V / 50-60Hz (3P + N + GND) to work with. Make sure the grounding.
IMPORTANT: Electrical connection is made, then check the rotational direction of cooling the engine and
cut the engine and changing the location of phase reversal Provide status 2. IMPORTANT: All electrical
work and electrical maintenance, repair and so on. By competent and qualified electrician to make your jobs.
4.3 Plumbing
Locate recirculation pump on its table and bring it to the near of cutter.
Make recirculation pump electrical connections Connect 18 mm coolant supply hose to the rear of cutter
and tighten the hose clamp. Locate the other end to recirculation pump and tighten the hose clamp.
Connect the 40 mm dia coolant return hose to rear of cutter and clip the hose clamp. Locate other end of
hose on filter of reservoir tank.
Fill the reservoir tank with water (55 liter) and %5 (2 liter) of cutting fluid. Locate top cover on tank.
Open the cover of cutter and press PUMP button and allow pump to run a few minutes. This procedure
ensures adequate mixing of coolant solution. (PUMP button is not used when the cover is closed.)
COOLANT
RESERVOIR TANK
TOP
COVER
RECIRCULATION PUMP
FILTER
WATER HOSE INLET
(COOLANT HOSE
FROM PUMP)
FILL THE RESERVOIR TANK WITH WATER (55
LITER) AND %5 (2 LITER) OF CUTTING FLUID.
LOCATE TOP COVER ON TANK.
WATER HOSE EXIT
(COOLANT HOSE TO RESERVOIR)
LEVELING BOLT
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4.4 Cutting Drive Installation
When installing the electrical connection to the cutting disc for sure. When inserting the cutting disc pay
close attention. (For broken)
Cover Lift up. Tightening bolt, shaft sleeve hole.36 mm loosen the clamping nut wrench (the motor shaft
sleeve female left tooth.) instead of cutting discs and place the appropriate manner.
At the same operations, in accordance with the tightening of the disk and do other cutting.
Squeezing pin should never be left on the motor shaft sleeve. Cutting disc surface is clean on both sides and
make sure that the hive.
4.5 To Change the Lamp
…pic 6…
LED 24V DC, 8,4W /1 MT
5 CARE INSTRUCTIONS
5.1 Periodic Checks and Maintenance: (IMPORTANT)
All maintenance periods by authorized and qualified personnel properly please. Part of SAFETY
RULES please refer at all times.
Any maintenance, parts replacement should be discontinued before carrying out the electrical and related
parties should be informed. Installation of the machine should be checked regularly and any illegal
connections or when a state of emergency must be reported to occur and should be remedied by giving
notice to authorized persons.
After the cleaning process is completely finished all the fluid control valves, bolt connections should be
checked.
5.2 Daily Control and Treatments: (IMPORTANT)
Use Device, cleaning out the water. (PLC screen Man.Water)
Cutting disc on a regular basis due to product residue, and the parts remain clean. After the cutting
process is completed, clean the accumulated dust of iron.
Make sure the seals while cleaning and definitely aggressive, plotters feature do not use the material.
Disconnect the power plug after use necessarily.
Switch off the electrical connection to the device must be pre-maintenance and cleaning.
6 CUTTING FLUID MANUAL
Cutting fluid while cutting iron to the continuous bypass
Hose or hose is clogged with the dust of cutting fluid. Clean the hoses.
Fluid application to avoid any problems with the machine store
Completely replace the fluid once a month. During the renewal of the liquid in the tank clean of all elements
of pollution. Please check store cutting fluid. In case of reduction (not only water and cutting fluid is water),
stirring the mixture with 4% cutting fluid &water tank to be added. The machine used for a long time, the
iron powder in the device, cutting fluid, hoses, water tank, filter, and input-output hoses with clean water
and carefully wipe with a damp cloth and keep for later.
LED LIGHT
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6.1 First Time Filling Of Reservoir Tank
Obtain separate tank for mixing. (For example 25 lt. plastic tank)
Fill tank with water. (For example 20 lt) Later, add, %5 CIMSTAR 506 cutting fluid ( or its compatible)
(1 lt for 20 lt water)
While adding ,cutting fluid to water slowly, mix well
Put this mixed fluid to reservoir tank.
6.2 Adding cutting fluid after some period of usage
In case of requirement of adding cutting fluid after first time filing, followings to be considered.
Fill plastic tank with water. (For example 20 lt.) Later, add %3 CIMSTAR 506 Cutting fluid ( For 20 lt
water 0.6 lt cutting fluid)
While adding ,cutting fluid to water slowly , mix well
Put this mixed fluid to reservoir tank .After each month of usage we recommend you to clean reservoir
tank and add new cutting fluid as first time filling.
6.3 Recommendations and Conditions to Be Avoided
May be possible, should be used as a good-quality water
Mixture preparation, cutting fluid, the mixture is poured into the water should not be.
The machine store, only the addition of water, or just cutting fluid should not be done any time.
Continuous addition of the mixture should be made.
Machine store the mixture, using a refractometer measurement of the ratio coefficient of 1.4 according to
the fluid should be considered canceled. Refractometer with the rate control, the machine should be
made at the level of the liquid tank is full.
7 INSTRUCTION
7.1 Sample Fixing
Two wises positioned at our works for general purpose of cutting. When required for larger samples, it can
be necessary to reposition the wises nearer to the front of the machine. For this purpose, loosen 4 bolts of
fixing plate of holding fixture. Locate the sample on fixed jaw and push forward clamping jaw against
sample. Use a suitable pressure and push clamping lever tightly. Do not over clamp
7.2 Cutting Operation
Be sure sample is clamped and jaws tighten well.
Close the cover. (The cutter will not operate unless the cover is completely closed )
Start cutting and pump motors by pressing START button. (Do not start motors when cutting lever is in
mid position and be sure cutting wheel is not touching the sample)
Check the flow of coolant and adjust the flow of water jets if required
Slowly feed the cutter wheel on sample by pulling cutting lever.
To reach constant cutting range maintain pressure as required. (Excessive force may cause motor
overload and damage cutter wheel.)
When cutting procedure is completely finished, bring the cutting lever to its starting position.
Cutter wheel rotates for several seconds after pushing STOP button or opening cover. In case of opening
cover, please be sure cutter Wheel.
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