Clarke ETC180 Manual

ELECTRIC TILE CUTTER
Model No. ETC180
Part Nos. 3400740
OPERATING & MAINTENANCE
INSTRUCTIONS
0601
ELECTRIC TILE CUTTER

Thank you for purchasing this Clarke Tile Cutting Machine.
The ETC180 tile cutter incorporates a 180mm sintered diamond cutting disk and
will make straight cuts on tiles with a maximum cutting depth of 33mm.
The table may be tilted so that tiles may be cut to any angle up to 45 degrees.
The maximum cutting depth at 45 degrees is 24mm.
Please read this manual thoroughly before use. This will ensure the safety of
both yourself and those around you, and will also ensure long and trouble
free service from your Tile Cutter.
GUARANTEE
This product is guaranteed against faults in manufacture for 12 months from
purchase date. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product has been abused or tampered with in
any way, or not used for the purpose for which it is intended. The reason for
return must be clearly stated.
This guarantee does not affect your statutory rights.
SPECIFICATIONS
Motor ....................................................................................... 230V, 50 Hz 1ph
Power Rating .......................................................................... 500Watts
Speed ...................................................................................... 2800RPM
Fuse Rating.............................................................................. 13 Amps
Weight (Net) ........................................................................... 15kg
Cutting Angle ......................................................................... 0 - 45 degrees
Cutting Depth at 90O............................................................ 33mm
Cutting Depth at 45O............................................................. 24mm
Cutting Disk Diameter ............................................................ 180mm
Cutting Disk Bore .................................................................... 22.2mm
Cutting Disk Part Number ...................................................... 3400745
Sound Power Level ................................................................ 104 Lw(A)
Sound Pressure Level ............................................................. <70dB(A)
Vibration .................................................................................. <2.5m/s2
Table Dimensions .................................................................... 420x400mm
Overall Dimensions(LxWxH) .................................................. 460x420x295mm
Part Number ........................................................................... 3400740

Common sense applies to the use of both this and any other electric power tool.
In particular we bring the following points to your attention.
ALWAYS keep the work area clean, well lit and uncluttered.
ALWAYS place the machine on a firm steady base and at a comfortable
working height.
Apart from the water trough which is provided to wet the cutting disk,
ALWAYS check to ensure that all other parts of the machine and the
surrounding work area are kept dry.
ALWAYS use in a well ventilated area. Never operate the saw in the presence
of inflammable vapours.
ALWAYS keep children well clear of the work area at all times.
ALWAYS examine the cutting disk before use and replace if worn.
ALWAYS allow the motor freedom, so that the cutting disk will be cutting at, or
close to its maximum speed.
ALWAYS use Clarke general purpose safety goggles to protect the eyes from
flying particles.
ALWAYS take suitable precautions in respect of loose clothing, long hair and
jewellery, as these are potential hazards which could get caught up in the
moving parts of this high speed machine.
ALWAYS use a Clarke face mask to prevent inhalation of any dust which may
be present.
ALWAYS turn off the power supply before making any adjustments to the
machine.
The use of work gloves is recommended, providing these allow you to retain
sufficient feel and sensitivity whilst operating the machine.
NEVER force the cutting disk if it is reluctant to cut properly or tends to slow down.
NEVER use this machine for cutting metal or vegetable matter. This machine
for cutting stone, ceramics, marble and similar hard material ONLY.
NEVER attempt to repair the mains cable. If it, or any part of the switch assembly
becomes damaged, then it must be replaced.
NEVER apply side thrust to the cutting disk. i.e. try to cut on one side of the disk
only.
NEVER operate this machine with the Disk Guard removed
GENERAL SAFETY PRECAUTIONS.
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WARNING!
If the power cable is worn or cut, or damaged in any way, have it
replaced immediately to avoid shock or fire hazard.
Connect the mains lead to a 230 volt (50Hz) domestic electrical supply via a standard 13
amp BS 1363 plug fitted with a 13 amp fuse, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED.
IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the flexible cord of this appliance may not correspond with the coloured
markings identifying terminals in your plug, proceed as follows:
• Connect GREEN & YELLOW coloured cord to plug terminal marked with a letter ‘E’ or
Earth symbol “ ”, or coloured GREEN or GREEN & YELLOW.
• Connect BROWN coloured cord to plug terminal marked letter ‘L’ or coloured RED.
• Connect BLUE coloured cord to plug terminal marked letter ‘N’ or coloured BLACK.
We strongly recommend that this unit is connected to the mains supply via a
Residual Current Device (RCD).
I MPORTANT!
If this appliance is fitted with a plug which is moulded onto the electric cable (i.e.
non- re-wireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most
electrical stockists.
Fuse Rating
The fuse in the plug must be replaced with one of the same rating (13 amps) and this
replacement must be ASTA approved to BS1362.
Extension Cable
If an extension lead is needed, ensure the conductors have a diameter at least
equal to that of the cable fitted to the machine. Always unwind the extension
cable fully before use.
ELECTRICAL CONNECTIONS.

1. With the machine disconnected from the mains supply, measure the tile or
piece of material to be cut and proceed to adjust:
A. The angle of the table which can be adjusted up to 45 degrees from the
horizontal for mitre edge cuts if required. For normal straight cuts at 90
degrees, the table should be set to zero degrees on the bevel scale.
NOTE:
Bevel cuts are usually made on the right side of the cutting disk, i.e. on the ‘downward’
slope side of the disk, so that the glazed side of the tile is uppermost, and as there is little
room here for the parallel fence, this operation is usually carried out freehand. DO NOT
exert side pressure on the cutting disk.
B. The position of the fence on the table top. To ensure accurate cuts, check
the alignment of the fence by reference to the built in calibrations which
are set into each end of the table top.
Retighten all locking knobs securely to ensure secure positions for both the
table and the fence.
2. Fill the water trough located underneath the table with just sufficient water so
that the edge of the cutting disk can be kept constantly wet. Do not overfill
as this can cause an unnecessary mess. Check the water level constantly
during use and top up as necessary.
3. Start the machine by pressing the green button on the switch panel, marked ‘i’.
4. Holding the material firmly at all times, against the parallel fence, or held in
the mitre gauge, as required, move it steadily over the table, into the cutting
edge of the disk.
DO NOT force the tile through the disk. Keep the speed of the disk as near to
its maximum speed as possible..
Always cut in a straight line and DO NOT attempt to cut a curved line.
Keep hands well clear of the disk whilst it is in motion. Remove all pieces using
a piece of wood, or similar, before making the next cut.
5. To stop the machine at any time, press the red button on the switch panel
marked ‘O’.
Always do this as soon as cutting has been completed, and before making
any adjustments to the machine.
NOTE:
In order to get the feel of the machine and reduce the possibility of wastage, we recommend
that trial cuts are made first with surplus or scrap material of a similar type to that to be cut.
OPERATION
INSTALLATION
Provision is made so that the Tile Cutter may be semi-permanently fixed to a workbench
or table, using suitable bolts in the two slotted holes in the base of the machine.
If a permanent location is not feasible or desirable, always ensure its temporary
location is flat and even and at a convenient height with adequate light.

1. Ensure that the machine is switched off and disconnected from the mains.
2. First remove the water trough, then remove the two screws securing the
cutting disk cover, beneath the table, and withdraw the cover. Retain the
plastic Splash Guard, which is secured by the same screws.
3. The drive shaft has two flats milled on its end, allowing a spanner to be used
to hold the shaft whilst undoing the disk securing nut using a 19mm spanner.
Pull off the Disk Flange, followed by the disk.
4. Take this opportunity to clean the drive-shaft of any foreign matter.
5. Replace the cutting disk ensuring the direction of rotation is correct. If in
doubt, take note that the shaft rotates in an anticlockwise direction, as you
look directly at it. The disk must be fitted so that the arrow, on the blade,
points in the SAME direction.
6. Replace the disk flange and screw on the nut. It is sufficient that the nut be
tightened only as much as is possible whilst holding the disk by hand. DO
NOT overtighten.
7. Replace the disk cover, ensuring the plastic splash plate is in place.
IMPORTANT: The splash plate MUST be in place to avoid the possibility of
water entering the motor housing.
CHANGING THE CUTTING DISK
MAINTENANCE
When carrying out servicing or maintenance tasks...ALWAYS disconnect the
machine from the mains supply.
Always rotate the cutting disk by hand before use to check for cracks or distortion.
If any damage is detected, renew the disk.
Check the power cable to ensure it is in perfect condition.
Drain the water tank after use and ensure it is dry before storing.
ALWAYS maintain the machine in top condition. When not in use, keep it covered,
and store in a dry place, not exposed to the elements.
DECLARATION OF CONFORMITY
We declare that this product conforms to the following standards/directives
89/392/CEE, modified by 98/68/CEE (Machinery Directive)
93/68/CEE modified by EN61029-1 (LVD)
98/336/CEE modified by 93/68/CEE (EMC)

PARTS LIST AND DIAGRAM
No. Description Part No.
1Parallel Fence TMCETC701
2Clamp TMCETC702
3Lock Knob TMCETC703
4Cutting Disk Cover TMCETC704
5Screw TMCETC705
6Lock Washer TMCETC706
7Flat Washer TMCETC707
8Water Trough TMCETC708
9Hex. Nut M12 TMCETC709
10 Outer Flange TMCETC710
11 Cutting Disk TMCETC711
12 Inner Flange TMCETC712
13 Disk Guard Support TMCETC713
14 Washer TMCETC714
15 Hex. Screw M4 TMCETC715
16 Cabinet TMCETC716
17 Switch Box Cover TMCETC717
18 Switch Assembly TMCETC718
33 Terminal Block TMCETC733
34 Cable Clamp TMCETC734
35 Terminal Base TMCETC735
36 Capacitor TMCETC736
40 Side Cover TMCETC740
44 Motor TMCETC744
52 Disk Guard TMCETC752
55 Table STC7 TMCETC755
55 Table ETC7SS TMCETC755A
57 Lock Knob TMCETC757
62 Power Cord TMCETC762
64 Splash Guard TMCETC764
No. Description Part No.