BURGER KING Taylor C606 Technical Document

EQUIPMENT OPERATIONS GUIDE:
START & CHECK
Shake and Soft Serve Machine
Equipment Operations
Guide

EQUIPMENT OPERATIONS GUIDE:
Shake and Soft Serve Machine
Taylor Model
632
Taylor Model
C707
Taylor Model
C709
Taylor Model
C606

EQUIPMENT OPERATIONS GUIDE:
Start & Check
Troubleshooting& Repair
Cleaning & Maintenance
Taylor Model C606

EQUIPMENT OPERATIONS GUIDE:
Taylor Model C606
Daily Sanitizing –Soft Serve Side (1)
Sanitizing:
1. Prepare 100PPM sanitizingsolution. Use warm water
and follow manufacturer’s specifications
2. Pour sanitizing solution into hopperand allow it to flow
into the freezingcylinder
Item Description
1Keypads-Shake
2Display-Vacuum
Fluorescent Menu (VFD)
3Keypad-Menu
(Entry/Exit)
4Keypads-Soft Serve
5Indicator Light-Mix Out
6Switch-Power
7Standby-Soft Serve
8Standby-Shake
9Keypads-Topping
Heaters
10 Display-LED (Brush
Clean Countdown)
11 Calibrate Menu
12 Optional Flavor
13 Vanilla Flavor
14 Straw berry Flavor
15 Chocolate Flavor
16 Indicator Light-Mix Low

EQUIPMENT OPERATIONS GUIDE:
Taylor Model C606
Daily Sanitizing –Soft Serve Side (2)
3. Install the pump assembly at the rear of the mix hopper.
To position the pump on the drive hub,align the drive hole
in the piston with the drive crank of the drive shaft. Secure
the pump in place by slippingthe pump clipover the collar
of the pump, making sure the clip fits into the groovesin
the collar
4. Install the pump end of the mix feed tube and secure with
the cotter pin
5. Prepare another pail of an approved100PPM sanitizing
solution. Use warm waterand follow the manufacturers
specifications
6. Pour the sanitizingsolutioninto the mix hopper
7. Brush the exposed sides of the hopper. Wait at least5
minutes before proceeding with these instructions

EQUIPMENT OPERATIONS GUIDE:
Taylor Model C606
Daily Sanitizing –Soft Serve Side (3)
8. Touch the Wash symbol. This will cause the sanitizing
solution in the freezingcylinderto be agitated
9. With a pail beneaththe door spout, openthe draw valve
and touch the Pump symbol. Open and close the draw
valve 6 times. Open the draw valve and draw off the
sanitizingsolution
10. Touch the Wash and Pump symbols and close the draw
valve
11. Place the agitatoron the agitator drive shaft housing
12. Remove the cotter pin from the pump. Stand the mix feed
tube in the corner of the mix hopper. Place the cotter pin
in positioninthe outletfittingof the pump

EQUIPMENT OPERATIONS GUIDE:
Taylor Model C606
Daily Sanitizing –Shake Side (1)
1. Prepare a pail of approved 100PPM sanitizingsolution.
Use warm water and follow the manufacturers
specifications
2. Install syruphole plugs in the syrup ports in the freezer
door
3. Pour the sanitizingsolutionoverall parts in the bottom of
the mix hopper and allow it to flow into the freezing
cylinder
4. Prepare two more pails of an approved100PPM sanitizing
solution. Use warm waterand follow the manufacturers
specifications
5. Install the air-mix pump assembly at the rear of the mix
hopper. To positionthe pump on the drive hub, alignthe
drive slot in the piston with the drive crank of the drive
shaft. Secure the pump in place by slippingthe pump clip
over the collar of the pump, makingsure the clip fits into
the groovesin the collar

EQUIPMENT OPERATIONS GUIDE:
Taylor Model C606
Daily Sanitizing –Shake Side (2)
6. Install the pump end of the mix feed tube and secure with
the cotter pin
7. Using the white hopperbrush, clean the mix level sensing
probes, the mix hopper, mix inlet hole, the outside of the
agitator drive shaft housing,the agitator, the air-mix
pump, pump clip, mix feed tube and cotterpin
8. Pour the two pailsof sanitizingsolution intothe mix
hopper. The sanitizing solution should be within 1”
(25mm) of the top of the hopper
9. Using the white hopperbrush, scrub the exposedsides of
the hopper. Wait at leastfive minutesbefore proceeding
with these instructions
10. Place the powerswitch inthe On position
11. Touch the Wash symbol. This will cause the sanitizing
solution in the freezingcylinderto come in contact withall
areas of the freezingcylinder

EQUIPMENT OPERATIONS GUIDE:
Taylor Model C606
Daily Sanitizing –Shake Side (3)
12. With a pail beneaththe door spout, openand close the
draw valve 6 times
13. Touch the Pump symbol to sanitize the inside of the
air/mix pump and the mix feed tube
14. Open the draw valve and draw off all the remaining
sanitizingsolution
15. Touch the Wash and Pumpsymbols to stop the Wash and
Pump modes and to close the draw valve
16. Place the agitatoron the agitator drive shaft housing

EQUIPMENT OPERATIONS GUIDE:
Taylor Model C606
Daily Sanitizing –Shake Side (4)
17. Remove the cotter pin from the pump. Stand the mix feed
tube in the corner of the mix hopper. Place the cotter pin
in positioninthe outletfittingof the pump
18. Remove the restrictorcap and the syrup hole plugs
19. Returnto the freezerwitha small amount of sanitizing
solution. With a pail below the door spout, dip the door
spout brush intothe sanitizingsolution and brush clean
the syrupports in the freezerdoor, door spout, bottom of
the driven spinnerand spinnerblade, and syrup line
fittings
20. With the syrup port brush, brush each syrupport hole 10
to 15 times.Dip the brush insanitizingsolution before
brushingeach port
21. Fill the squeeze bottle with sanitizingsolution. With a pail
beneaththe door, insert the tube end of the squeeze
bottle into the syrup port, and squeeze the bottle firmly.
This action will force solution out of the adjacent port and
down around the spinner. This procedure shouldbe
performedforat least 10 seconds per port
22. Install the syrup valvesand the restrictorcap

EQUIPMENT OPERATIONS GUIDE:
Taylor Model C606
Priming –Shake Side
Priming:
1. With a pail beneaththe door spout, touch any Flavor
Select symbol to open the draw valve. Pour 2.5 gallons of
Fresh mix intothe mix hopperand allow it to flow intothe
freezingcylinder.This will force out any remaining
sanitizing solution. When full strength mix is flowingform
the door spout, touch any FlavorSelect symbol to close
the draw valve
2. When mix stops bubblingdown into the freezing cylinder,
remove the cotter pin from the outletfittingof the mix
pump. Insertthe outlet end of the mix feed tube into the
mix inlethole in the mix hopper. Place the inletend of the
mix feed tube into the outletfittingof the mix pump.
Secure with cotter pin
3. Install the shake cup holder
4. Selectthe Auto symbol
5. Fill the hopper withfresh mix and place the mix hopper
cover in position

EQUIPMENT OPERATIONS GUIDE:
Taylor Model C606
Priming –SoftServe Side
Priming:
1. With a mix pail beneaththe door spout, open the draw
valve. Pour2.5 gallons of Fresh mix into the mix hopper
and allow it to flow into the freezing cylinder. This will
force out any remainingsanitizingsolution.Whenfull
strength mix is flowing form the door spout, close the
draw valve
2. When mix stops bubblingdown into the freezing cylinder,
remove the cotter pin from the outletfittingof the mix
pump. Insertthe outlet end of the mix feed tube into the
mix inlethole in the mix hopper. Place the inletend of the
mix feed tube into the outletfittingof the mix pump.
Secure with cotter pin
3. Selectthe Auto symbol
4. Fill the hopper withfresh mix and place the mix hopper
cover in position

EQUIPMENT OPERATIONS GUIDE:
Draining Productfrom the Freezing Cylinder (1)
Draining Product from the Freezing Cylinder:
1. Place the heatertoppingswitchesin the Off position by
touching the heater symbols.The symbols will not be
illuminatedwhen the heatersare off
2. Cancel automatic operation by touching the Auto symbol
3. Remove the hoppercover and agitator. Take these parts to
the sink to wash, rinse and sanitize
4. With a pail beneath the door spout, touch the Wash and
Pump symbols and open the draw valve. Drain the product
from the freezingcylinderandthe mix hopper
5. When the flow of product stops, touch the Wash and
Pump symbols, cancellingthe Wash and Pumpmodes. The
shake draw valve will automatically close when the Wash
operation is cancelled
Taylor Model C606

EQUIPMENT OPERATIONS GUIDE:
Draining Productfrom the Freezing Cylinder (2)
6. Remove the lockingclip, mix feed tube, pump clip and the
assembly air/mix pump. Place the parts into the parts tray
7. Repeatsteps 2 through 6 for the soft serve side of the
freezer
Taylor Model C606

EQUIPMENT OPERATIONS GUIDE:
Rinsing
Rinsing:
1. Pour 2 gallonsof cool, clean waterintothe shake mix
hopper. With the white hopper brush, scrub the mix
hopper, mix level sensing probes and the outside of the
agitator drive shaft housing. Using the double ended
brush, brush cleanthe mix inlethole
2. With a mix pail beneath the door spout, touch the Wash
symbol
3. Open the draw valve on the freezerdoor. Drain all the
rinse water from the door spout, close the draw valve, and
touch the Wash symbol, cancellingthe wash mode
4. Repeat this procedure using clean, warm water, until the
water beingdischargedis clear
5. Repeatsteps 1 through 4 for the soft serve side of the
freezer
Taylor Model C606

EQUIPMENT OPERATIONS GUIDE:
Cleaning:
1. Prepare a pail of 100PPM cleaningsolution. Use warm
water and follow the manufacturers specifications
2. Pour the cleaningsolution intothe hopperand allow itto
flow into the freezingcylinder
3. Using the white hopperbrush, clean the mi hopper, mix
level sensingprobes and the outside of the agitator drive
shaft housing. Using the double ended brush, clean the
mix inlet hole
4. Touch the Wash symbol. This will cause the cleaning
solutioninteh freezingcylindertocome in contact with all
areas of the freezingcylinder
5. Place an empty pail beneaththe door spout
Cleaning (1)
Taylor Model C606

EQUIPMENT OPERATIONS GUIDE:
6. Open the draw valve on the freezerdoorand draw off all
the solution
7. Once the cleanerstops flowingformthe door spout, close
the draw valve and touch the Wash symbol, cancellingthe
wash mode
8. Prepare a pail of an approved100PPM sanitizingsolution.
Use warm water and follow the manufacturers
specifications
9. Repeatsteps 2 through 7 with the sanitizingsolution
10. Repeatsteps 1 through 8 for the soft serve side of the
freezer
Cleaning (2)
Taylor Model C606

EQUIPMENT OPERATIONS GUIDE:
Troubleshooting
Problem PossibleCause CorrectiveAction
Soft lock
message
appears on
display
An equipmentfaulthas
occurred
Determine reason for failure andcorrect it.
SelectHEAT symbol to start a heat cycle or
WASH to disassemble and brush clean machine
More than 24 hours since
the last HEAT cycle
Freezermustgo through HEAT cycle every24
hours. Freezermustnow be disassembled and
brush cleaned or placed in a heatcycle
The power switchis in the
OFF position
Powerswitch must be inthe ON position. The
freezermustnow be disassembled andbrush
cleanedor placedin a heatcycle
The freezeris not in the
AUTO or STANDBY mode
whenthe heat cycle was
programmed to start
The freezermustbe in the AUTO or STANDBY
mode. The freezermustnow be disassembled
and brush cleaned or placedin a heat cycle
Mix out condition
Level of mix in the mix hoppermust be up to the
fill level indicatoronthe agitator paddle. Freezer
must be disassembled and brush cleaned, or
placed ina heat cycle
The agitator is not installed
Agitator must be cleaned and installed before
starting HEAT cycle. Freezermustnow be
disassembledand brush cleaned
Hard lock
message
appears on
display
Brush clean interval
exceeded
The freezermustbe disassembled andbrush
cleanedwithin 24 hourswhen the counter
indicatesone day remaining
A barrel or hopper
thermistoris faulty Call an authorized service technician
Taylor Model C606

EQUIPMENT OPERATIONS GUIDE:
Troubleshooting
Problem PossibleCause Corrective Action
No product is
being
dispensed
Low on the mix. The MIX
OUT lightis on
Add mix to the mix hopper. Returnto AUTO
mode
The power switchis in the
OFF position Place the powerswitch to ON and selectAUTO
Machine not inAUTO
mode
SelectAUTO and allow machine to cycle off
before drawingproduct
Beater motor is out on
reset, BEATER OVERLOAD
message displayed
Call an authorizedservice technician
The pump motor is not
runningin the AUTO mode
Push the pump reset button. Check pump motor
is operatingwhenthe draw valve israised
Freeze-upinmix inlet hole Call an authorized service technician
The mix pump ball crank is
broken Call an authorizedservice technician
Feed tube or check ring
not properly installed
Make sure feed tube and rubber check ring are
properlyinstalled
Menu is displayed making
flavorselectkeys
inoperative
Exit the menuby movingthe cursor arrow to
“EXIT” and touching the CAL symbol. This will
restore the control keysto their normal function
Draw valve not opening
Draw valve not aligned with actuator bracket
when freezerdoor installed. Reassemble with
correct alignment
The product is
too soft
Too much syrup Calibrate the syrups and check they aren’t empty
Draw rate is set too fast Adjustdraw rate of product
Taylor Model C606

EQUIPMENT OPERATIONS GUIDE:
Troubleshooting
Problem PossibleCause Corrective Action
The product is
too thick
Freezing cylindernot
primedcorrectly
Drain the freezingcylinderandreprime the
machine
Air/mix pump incorrectly
assembled Follow assembly procedures carefully
The viscosity control is set
too cold Call an authorizedservice technician
Freeze-upinmix inlethole Call an authorized service technician
The mix inthe
hopperis too
warm
Hopper cover is not in
position
Cleanand sanitize hoppercoverand place in
position
The agitator is not installed Cleanand sanitize the agitator and install
The hopper temperature is
out of adjustment Call an authorized service technician
The mix inthe
hopperis too
cold
The hopper temperature is
out of adjustment Call an authorized service technician
Mix Low and
Mix Out probes
are not
functioning
Milkstone build-upinthe
hopper Cleanhoppers thoroughly
Product is
collecting on
top of the draw
valve
Inadequate lubrication of
spinnershaft or seal Lubricate properly
Spinnershaft seal is
missingor worn Install or replace the spinnershaft seal
Product is
collectingon
top of the
freezerdoor
The top o-ring on draw
valve isimproperly
lubricatedor worn
Lubricate properlyor replace the o-ring
Taylor Model C606