BURNiT PelleBurn 15 User manual

TECHNICAL PASSPORT
INSTALLATION and OPERATION MANUAL FOR
AUTHORIZED INSTALLER / SERVICE SHOP
PELLET BURNING BOILER
PelleBurn series
Version i0.8.3
EN

2
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

3
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TABLE OF CONTENTS
1. EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ................................... 4
1.1. Explanaonofsymbols ........................................................................................ 4
1.2. Requirementstoboilerinstallaonroom ............................................................ 4
1.2.1.Instruconstoboilerinstaller ............................................................................... 4
1.2.2.Instruconstoinstallaonuser............................................................................ 5
1.2.3.Minimumclearancesforinstallaonandammabilityofconstruconmaterials 6
2. PRODUCT DESCRIPTION ........................................................................................ 6
2.1. DesignstructureofboilerPelleBurn .................................................................... 6
2.2. DesignofpelletburnerPell.................................................................................. 7
2.3. Safetydevicesofpelletboilerandburner ........................................................... 8
2.4. Designofpelletauger .......................................................................................... 8
2.5. DesignoffuelhopperFH500-V2 ......................................................................... 8
3. FUELS ..................................................................................................................... 9
4. TRANSPORTATIONOFTHEBOILER ..................................................................... 11
5. DELIVERYOFTHEBOILER .................................................................................... 13
6. INSTALLATIONOFTHEHEATINGBOILER ............................................................. 13
7. SETUPOFTHEHEATINGBOILER......................................................................... 14
7.1. Connecngtheboilertoachimney ................................................................... 14
7.2. Pelletboilerconnecontothepelletburner,augerandfuelhopper ............... 15
7.3. Connecngtheboilertothemainspowersupply ............................................. 15
7.4. Connecngtheboilertotheheanginstallaon............................................... 20
7.5. Connecngdiagrams.......................................................................................... 22
8. FILLINGTHEHEATINGINSTALLATION ................................................................. 26
9. OPERATION OF BOILER ....................................................................................... 26
9.1. OperaonofpelletboilerPelleBurnwithpelletburnerPell.............................. 26
9.2. Importantrecommendaonsforlong-lasngandcorrectoperaonoftheboiler.....27
9.3. RequirementsforthecleaningandmaintenanceofPelleBurnpelletboiler
withpelletburner .............................................................................................. 27
10. CONTROLLERUNIT ............................................................................................. 30
10.1. Controllerview.Explanaonofbuonsandindicators ..................................... 30
10.2. Usermenu.......................................................................................................... 32
10.3. Installermenu .................................................................................................... 34
11. SETTINGOUTPUTMODESOFOPERATIONOFTHEPELLPELLETBURNER
CONNECTED TO PELLEBURN PELLET BOILER....................................................... 38
11.1. Calibraonofaugerfuelfeedrate ..................................................................... 39
11.2. Burneroutputadjustment ................................................................................. 38
12. MOUNTINGOFFUELHOPPER............................................................................ 40
13. WARRANTY TERMS ............................................................................................. 40
14. TECHNICALFEATURES ........................................................................................ 42
14.1. TechnicalfeaturesofPelleBurnpelletboiler...................................................... 42
14.2. TechnicalparametersofPellpelletburner .......................................................... 45
14.3. TechnicalfeaturesoffuelhoperFH500-V2 ....................................................... 47
15. RECYCLING.......................................................................................................... 49

4
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
1. EXPLANATION OF SYMBOLS AND
SAFETY INSTRUCTIONS
1.1. Explanaonofsymbols
CAUTION! - Important
recommendaon or warning
concerning safety condions during
installaon and operaon of boiler.
DANGER! - fault or improper use
may cause injury or be hazardous
to life of humans or animals.
FIRE HAZARD! - fault or improper
installaon and operaon may
cause re.
INFORMATION – Important
informaon on the proper
operaon of the product.
1.2. Requirements to boiler installaon
room
This manual contains important
informaon for the safe and correct
installaon, start-up and trouble-free
operaonandmaintenanceoftheboiler.
ThePelletboilercanbeusedforheang
rooms only in the manner described in
thismanual.
The applicaon and any other was the
areaofoperaonisnotrecommendedby
the manufacturer and is not responsible
fortheoccurrenceofdefectsorfailures.
Notetheboilertypedataonthefactory
rang label and the technical data
providedinchapter14inordertoensure
properoperaonoftheproduct.
1.2.1. Instruconstoboilerinstaller
During installaon and operaon, the
country-specic requirements and
regulaonsmustbeobserved:
•Local construcon regulaons on
installaon, air supply and exhaust
gas extracon as well as chimney
connecon.
•Regulaons and norms concerning the
ng of the heang installaon with
safetydevices.
•Requiredinstallaonofasmoke
detectorintheboilerroom.
iUseonlyoriginalBURNiTparts
WARNING!Installaonandsetup
of the boiler should be done
by an authorized specialist /
serviceshopandmustfollowthe
safety instrucons and rules of
operaon.

DANGER of intoxicaon,
suocaon.
Inadequate inow of fresh air
totheboiler room may resultin
dangerous leak of exhaust gases
duringboileroperaon.
- Make sure the air inlets and
exhaust gas outlets are not
clogged or closed.
- If faults are not remedied
immediately, the boiler must not
be operated.
- The user must be provided with
wrien instrucons on the fault
and the hazard it entails.
!
DANGER of re when burning
ammablematerialsorliquids.
- Flammable materials/liquids
must not be le in close proximity
of the burner and heang boiler.
- Instruct system user of the
allowed minimum clearances
from surrounding objects.
It is mandatory to assure a
backup power generator of
correspondingratedpower!(see
table1)
Customer must undergo boiler
operaon/maintenance training
by authorized installer/service
shop.

5
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Table 1.
Electricity consumpon of the boiler
Maximumelectricalinput 780 W
Electricalinputatnominalheat
output 80 W
Electricalinputatminimumheat
output 60 W
1.2.2.Instruconstoinstallaonuser
$
DANGER of intoxicaon or
explosion
Toxic gases may be discharged
when burning waste, plascs,
liquids.
- Use only the fuels indicated in
this manual.
- In case of danger of explosion,
ignion or discharge of exhaust
gases in the room, stop the pellet
burner from operaon.
CAUTION! Danger of injury
/ damage of system due to
incompetentoperaon.
- The boiler must be serviced only
by persons familiar with the
operaon manual.
- As user, you are only allowed to
start the boiler up, adjust the
temperature of the boiler, shut
the boiler down and clean it.
- Unaended children must not be
allowed access to premises with
running boiler inside.
It is mandatory to assure a
backup power generator of
correspondingratedpower!(see
table1)
Customer must undergo boiler
operaon/maintenance training
by authorized installer/service
shop.
Safetyrulesforuseroperaon:
- Operate the boiler on recommended
fuel only, and to that end you must
regularlyinspecttheboilerroom.
-Donotuseammableliquidsforignion
orincreaseofburneroutput.
- Clean the boiler surface using non-
ammableagentsonly.
- Do not place ammable objects onto
the burner housing and heang boiler
cabinetorintheirproximity.(seediagram
1fortheminimumclearances)
-Donotstoreammablematerialsinthe
boilerroom.
- It is mandatory to strictly observe
instrucons for connecng the burner
to power network as well as to all
peripherals.
-Structuralchangesoftheboilerbyuser
cancausedamagetoequipmentorinjury.
- Do not allow contact transmission of
electrical wire or touch any part of the
boiler, where the surface temperature
canexceed70°C.
-Thismanualshouldbekeptthroughout
thelifemeoftheboiler.

6
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

CAUTION!Hotsurface!
Risk of burns if you touch the
runningsystem.Burnerhousing,
bodyandangearehotsurfaces
duringburneroperaon.
It is strictly prohibited to open
boiler inspecon doors with the
burner running.
The hopper hatch cover is not
allowed to remain open for
longer periods of me.
Also, exercise cauon when
touching the observaon port for
monitoring the burning process.
It may be hot.
1.2.3. Minimum clearances for
installaon and ammability of
construconmaterials
The applicable minimum clearances in
your country may dier from the ones
specied below. Please, consult your
installer.
The minimum distance from the burner,
heang boiler or exhaust gas pipe to
objectsorwallsmustbeatleast200mm.
Table 2. Flammability of construcon
materials
Class
А–non-
ammable
Stone, bricks, ceramic les,
bakedclay,soluons,plaster
freeoforganicaddives.
Class B
–hardly
ammable
Gypsum board panels,
basalt ber needled felt,
berglass board, AKUMIN,
Izomin,Rajolit,Lignos,Velox,
Heraklit.
Class С1/С2
Medium
ammable
Wood beech, oak. Wood
sowood,layeredwood
Class
C3–easy
ammable
Asphalt, cardboard,
cellulose, tar, berboard,
cork, polyurethane,
polyethylene.
For general safety consideraons, we
recommendthattheboilerbeplacedon
afoundaonmadeofclassAmaterial,see
table2.
Diagram 1
Recommended clearances between boiler
and walls.
2. PRODUCT DESCRIPTION
Ecological and highly-ecient pellet
boiler PelleBurn is designed for ring
wood-pellets. The mantle fully covers
the combuson chamber. Eciency rate
reaching 91%. Approved in accordance
withEN303-5,class5.
Set includes pellet boiler, pellet burner,
augerandpelletfuelhopper(opon).
2.1.DesignstructureofboilerPelleBurn.
Cylindrical body design is made of high-
qualityboilersteelsheetswiththickness
of4mmforthecombusonchamberand
3mmforthewatermantle.
• Ecological.Ahigh-endpelletboiler.The
wood-pelletsusedforfuelingtheboiler

7
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
arearenewablefuelwithminimum
carbonemissionsandulmateburning
eciency.
• Automated.Allboilerfunconsarefully
automated–nohumanintervenonis
neededforthenormaloperaonofthe
boiler.Owingtoanimprovedalgorithm
with oponal adjustment of a wide
varietyofparameters,thesystemmay
benelytunedtoanyparcularheang
system to achieve opmum eciency
andfuelconsumpon.
Controllerfuncons:
1)fully automated ignion and pellet
feed;
2)exhaustfanensuresstableoperaon
oftheboiler;
3)boiler-and-burner self-cleaning
funcon;
4)controls the operaon of central
heangcirculaonpump;
5)controls the operaon of DHW
(domeschotwater)pump;
6)controlsbyroomthermostat;
7)uegassensor;
• Ecient.Tokeepfromlosingheatinto
the ambience, the boiler is insulated
on the outside by 100 mm high-
temperature wool. With its state-of-
the-artcombusoncontrolsystemand
cylindricalbodydesignconstruconthe
PelleBurnboilerachieveseciencyrate
ofasmuchas91%
2.2.DesignofpelletburnerPell
Theburnerismadeofhigh-qualitystainless
steelabletowithstandtemperaturesofup
to1150°С.Theburnermustbeinstalledon
aheangboiler.
The burner consists of two parts:
combuson chamber tube and
external tube with sheet metal mantle.
Longitudinally, under the housing, there
areblowchamber,fuelignionheater,fan
andpowersupply.Ontheupperpartofthe
burnerthereisafeederchutetowhichthe
pellet auger is aached. The combuson
chamberconsistsoftwotubes:
Ember resistant steel tube inside the
burnerwithholesforairintakealongits
enrelength,openingforthehotairfrom
thefuelignionheater.
Outer stainless steel tube. Between the
twotubes thereis agapwhich provides
for free circulaon of the air necessary
both for cooling and oxygen supply into
thecombusonchamber.
The feeder chute allows 360° rotaon
for its best convenient posioning when
connecngthepelletaugertothehopper.
Diagram 2. Design of Pellet Burner Pell
Otherelementsoftheburnerare
• Internalauger.
• Dry contactless resistance heater
assuringignionoffuel.
• Pneumac cleaning system of the
combusonchamber.

8
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
• Feedfan,smoothregulaon(0%to100%).
• Telescopic pull-out system of burner
Pellforeasymaintenance
2.3. Safety devices of pellet boiler-and-
burner
A complex of safety devices provide for
thesafetyof theappliance.Air-feedfan,
step–regulated,controlsthecombuson
according to energy needs and is
maintained in opmal working order.
IndependentSTBthermostatshut-othe
burner and shut o the fuel feeding in
thecombusonchamberincaseofrising
boilertemperature.
• Elbow-shape feeder chute. The
geometrical shape of burner feeder
chute prevents backre entry from
burner into pellet hopper. The exible
tubeismeltedatatemperatureabove
80°C.Thuspreventaccesstothehopper
ofthere.
• Thermostac protecon (80°С). The
thermostacproteconisedonthe
feederchute.Whenthesurfaceofthe
feederchutereaches80°С,thecontrol
stops the feeding of pellets into the
burnerandsignalsforfault(BBAlarm).
• Fuse. In case of electrical fault in the
system of the burner (short circuit,
currentoverload,etc.),theoverloadis
bornebytheelectricalfuseedonthe
maincontrolpaneloftheburner(10А).
• Power interrupon. Innovave
controller.Incaseofpowerinterrupon,
allparametersengsarestoredinthe
memory of the controller. Upon the
subsequent restart of the burner, the
controller resumes the execuon of
the program from the point when the
powerinterruponoccurred.
2.4.Designofpelletauger
The auger transports pellets from fuel
hopper to burner. Auger elements are:
augerpipe,augerhose,motor,conveyor
beltformovingthepellets.
Diagram 3. Design of pellet auger
2.5.DesignoffuelhopperFH500-V2
Pellet hopper, designated to serve
biomasspellet-redboilers.Pellethopper
design allowing installaon by choice
on either side of boiler. Made of cold-
rolled steel sheets with PVC coang.
Comfortablepelletcharginghatch.Pellets
insidehopperarefedintoaugerinorder
ofrecepon.Precisionlevelingofhopper
possibleviascrew-inlegs.Inspeconside
openingsforeasyemptyingandcleaning
offuelhopper.
Thehoppercapacityisdeterminedusing
as calculaon base the daily or weekly
fuel consumpon rate of burner. The
pellethopperusablevolumeof500liers
allows charging of 280-300 kg of pellets
with diameter 6-8mm, and top-up/rell
once a week (for burner of rated power
upto40kW).

9
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Diagram 4. Design of fuel hopper FH 500-V2
3. FUEL
All pellets are biomass manufactured
from common low-growing plants and
trees.Themostcommonhouseholdtype
pellets are made of sawdust and milled
woodchippingswhicharewastematerial
fromwoodusedintheproduconoflogs,
furnitureandotherproducts.Woodisthe
richestrawmaterialwhichdoesnothave
any impact on the producon costs of
foodproductsorethylalcohol(ethanol).
Therawmaterialisprocessedunderhigh-
pressureandtemperatureandispressed
to produce small-size cylindrical pellets.
The producon process may ulize so
wood material (such as sowood, pine),
hardwood(oak)aswellasrecycledwaste
wood. Wood pellets are produced in
hammermillsorwoodpelletplants.
Advantagesofwoodpellets:
Convenientstorage.
Pelletbagscanbestoredonasmallarea
ina drygarage,basement,service room
orshed.
Easyloading.
In most cases the boiler hopper needs
loadingonlyonceaweek–thisdepends
onthehoppercapacity.
Beercontroloffuelquanty.
The small size of the pellets allows
for precise fuel feeding. On the other
hand, the supply of air for reaching
opmal combuson eciency is easier
to adjust since the fuel quanty in the
combuson chamber remains constant
andpredictable.
Fueleciency.
High combuson eciency is also
determined by consistently low moister
content of pellets (consistently under
10%asopposedto20%to60%moisture
content of the logs). Low moisture
content, controlled fuel porons and
preciseairsengmeanshighcombuson
eciency and very low carbon oxides in
theuegases.

10
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
i
When purchasing pellets, ask
for conformity declaraon and
cercateissuedbyanaccredited
laboratory and make sure the
fuel meets the requirements
indicated in the manual. If
you purchase large amount of
pellets(bulksupplyfortheenre
heangseasonforexample),ask
yoursuppliertoprovideaccurate
and true informaon about the
storagecondions.
Werecommendtousepelletswithsizeof
6-8mm.Density600-750kg/m3heang
value4.7-5.5kWh/kg.Ashcontent–less
than1%andmoisturecontentupto8%.,
EN14961-2:2011.
Theopmaldensityof thepelletswhich
guaranteestheirqualityis605-700kgper
cubicmeter.
Pelletmoisturecontentmustnotexceed
10%.Makesureyou storeyourfuelin a
dryandwell-venlatedplace.
The opmal pellet ash content is ≤ 1%.
This also provides for less frequent
cleaningintervalsfortheburner.
Thetablebelowcontainstheparameters
whichwerecommendthatyoutakeinto
consideraonwhenchoosingfuelforyour
Pellburner.

11
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Table 3. European Cercaon of Wood Pellets for Heang Purposes
Parameters Units ENplus-A1 ENplus-A2 EN-B
Diameter mm 6(±1)
8(±1)
6(±1)
8(±1)
6(±1)
8(±1)
Length mm 15≤L≤401) 15≤L≤401) 15≤L≤401)
Bulkdensity kg/m2≥600 ≥600 ≥600
Caloric/heangvalue MJ/kg ≥16,5-19 ≥16,3-19 ≥16,0-19
Humidity/moisture Ма.-% ≤10 ≤10 ≤10
Dust Ма.-% ≤13) ≤13) ≤13)
Mechanicaldurability Ма.-% ≥97,54) ≥97,54) ≥96,54)
Ash Ма.-%2) ≤0,7 ≤1,5 ≤3,5
Melngpointofash °C ≥1200 ≥1100 -
Chlorinecontent Ма.-%2) ≤0,02 ≤0,02 ≤0,03
Sulfurcontent Ма.-%2) ≤0,03 ≤0,03 ≤0,04
Nitrogencontent Ма.-%2) ≤0,3 ≤0,3 ≤1,0
Coppercontent mg/kg2) ≤10 ≤10 ≤10
Chromiumcontent mg/kg2) ≤10 ≤10 ≤10
Arseniccontent mg/kg2) ≤1,0 ≤1,0 ≤1,0
Cadmiumcontent mg/kg2) ≤0,5 ≤0,5 ≤0,5
Mercurycontent mg/kg2) ≤0,1 ≤0,1 ≤0,1
Leadcontent mg/kg2) ≤10 ≤10 ≤10
Nickelcontent mg/kg2) ≤10 ≤10 ≤10
Zinccontent mg/kg2) ≤100 ≤100 ≤100
1) not more than 1% of the pellets may be longer than 40 mm, max. length 45 mm;
2) dry weight;
3) parcles <3.15 mm, parculate maer, before handing over the goods;
4) measurements with Ligno-Tester limit value ≥ 97,7% by weight.
4. TRANSPORTATION OF THE BOILER
Werecommendtotransporttheheang
boiler to the installaon site in its
packaging placed on the pallet. During
transport and installaon, depending on
theweight,suitablesafetydevicesshould
be used in accordance with Direcve
2006/42/EC.
Whentransporngitems weighingmore
than 30 kg, the use of pallet jack, fork
truckorotherhoisngdevicesisamust.
Product must be in original packaging
following the instrucons on the label -
to be protected from adverse weather
condions (snow, rain and dust) from
the shocks, and other acvies likely to
causedamage.Incaseofmalfunconof

12
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
thefanorthemotordrive(noise,fricon)
or failure of high-tech elements such as
broken controller-screen, contact your
nearest authorized service center for
repairsandmaintenance.
The boiler is securely fastened with
fastenerstoawoodenpallet.

Important: When installing the
boiler, the wooden pallet onto
whichtheboilerisplacedmust
be removed by unscrewing the
bolted connecons using at
ringwrenchS13.
PelleBurn 15 25 40
A1,mm Pelletboiler,burnerandpallet 710 710 810
A2,mm Auger,box 120 120 120
A3,mm FuelHopper,box 840 840 840
B1,mm Pelletboiler,burnerandpallet 1100 1100 1320
B2,mm Auger,box 260 260 260
B3,mm FuelHopper,box 810 810 810
C,mm Pelletboiler,burnerandpallet 125 125 125
D1,mm Pelletboiler,burnerandpallet 1430 1630 1775
D2,mm Auger,box 1700 1700 1700
D3,mm FuelHopper,box 1220 1220 1220
Weight,kg
Pelletboiler,burnerandpallet 232 275 387
Auger,box 10 10 10
FuelHopper,box 73 73 73
Diagram 5
Indicaons dimensions

13
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
5. DELIVERY OF THE BOILER
• Inspect the integrity of the packaging
upondelivery.
• Check whether all components
have been delivered to you. Boiler
consignmentpackageincludes:
1)Pellet boiler PelleBurn with pellet
burnerPell
2)Auger
3)FuelhopperFH500-V2(opon)
4)Safetyvalve3bar.
5)Fireirons
6)Technical passport. Installaon and
operaonmanual
7)ServicebookletandWarrantycard
If any of the above items are missing,
contactyoursupplier.
6. INSTALLATION OF THE HEATING
BOILER
The assembly, installaon and
set-up of the boiler must be
performed by a technician
authorizedforsuchoperaons.
Installermustindicatetotheuser
of the installaon the minimum
clearances from ammable
materialsandliquids.
Requirements:
-Boilerroommustbefrost-proof;
-Boiler room must allow for connuous
access of air necessary to maintain
combuson;
-Boilersmustnotbeplacedininhabitable
rooms;
-All boiler rooms must have correctly
calculatedventdependingontheboiler
output.Theventmustbeprotectedby
meansofanetorgrate.
The size of the vent is calculated
accordingtotheformula:
А=6,02Q-where:
А–areaoftheventincm2,
Q–boileroutputinkW
-Removethepackagingwithoutpollung
theenvironment
-Observe building supervision
instrucons, in parcular the exisng
Ordinance on combuson devices and
storage of combuson materials, on
building requirements applicable to
installaonsitesandonvenlaon;
-The boiler must be placed on a
foundaonwhosesurfaceareaislarger
than the base of the heang boiler
accordingtodiagram1;
-Theboilermustbeplacedinaposion
which allows for the easiest possible
cleaningandservicing;
-Installaon must be carried out
according to installaon diagram 1
whichshowstheboilerhousing;
-Noobjectsmadeofammablematerials
or liquids may be placed on/near the
boiler;

14
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
7. SETUP OF THE HEATING BOILER
7.1.Connecngtheboilertoachimney
Boiler-to-chimney connecon must
alwayscomplywiththeexisngstandards
and rules. The chimney must provide
sucient draught for evacuaon of the
smokeunderanycondions.
The proper funconing of the chimney
requires adequate sizing of the chimney
itselfsincethedraughtitproducesaects
combuson,boiler’soutputandlifespan.
The draught created by the chimney
is in funconal relaon to its cross-
secon, height and the roughness of its
interior walls. No other appliance may
beconnectedtothechimneyservingthe
boiler. Chimney diameter must not be
smallerthantheueoutletoftheboiler.
Flue outlet must be connected to the
chimneyopening.Intermsofmechanical
properes,theueoutletmustbesturdy
and properly sealed (to avoid gas leak)
and allow for easy access for cleaning
on the inside. The inner secon of the
ueoutletmustnotbegreaterthanthe
eecveseconofthechimneyandmust
notnarrow.Avoidusingelbowjoints.
Thechimneycleaningopeninghastobe
initslowestpart.Thechimney’swallhas
tobethreepliedwherethemediumlayer
isfrommineralwool.Thethicknessofthe
insulaon is not less than 30 mm when
thechimneyissengupinsidethehouse
and the thickness is 50 mm, when the
sengupisoutside.
Please entrust choosing a chimney and
itsinstallaonbyaqualiedprofessional.
Therequireddistancebetweentheboiler
andthechimneyis300-600mm.Draught
regulator(1)mustbeinstalledatleast600
mmfromthejoint(connecon).
45o
Boiler size and chimney parameters
Table 4. Recommended minimum sizes and
chimney dra
Boiler
output Chimney diameter,mm Chimney dra,Pа
15kW Ø130 10-20
25kW Ø130 10-20
40kW Ø150 10-20
i
Datainthetablesareforindicave
purposes.
Draughtdependsonthediameter,
height,unevenseconsalongthe
chimney surface and dierences
in temperature of combuson
products and outside air. We
recommendthatyouusechimney
edwithueterminal.Heang
specialist must calculate the
precisesizingofthechimney.

15
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
7.2.Pelletboilerconnecontothepellet
burner,augerandfuelhopper
-Take the auger hose (from the auger
set).Usingabracket,clamponeendof
the hose onto the motor-end outlet of
thepelletauger.
-Using a bracket, clamp other end onto
thefeedingchuteofburner
-Rememberpelletaugermustbeinstalled
at 45° angle to the ground horizontal
surface.
-Fillthehopperwithfuel(seetable2for
parametersofthefueltypesused)
-Plugthepowercordofthepelletauger
into the indicated Schuko-type boiler
socket on the le side of the boiler
housing.
1. Pellet boiler PelleBurn;
2. Pellet burner Pell;
3. Auger hose;
4. Auger;
5. Fuel Hopper FH.
Diagram 6. Pellet burner Pell and Fuel Hopper
connected to pellet boiler PelleBurn
7.3. Connecng the boiler to the mains
powersupply
Such connecon must be
performed by a technician /
serviceshopauthorizedforsuch
operaons.
Cauon! ELECTRIC SHOCK
HAZARD!
- Before opening the unit: switch
o the voltage and secure the
unit against accidental restart.
- Observe installaon instrucons.
It is mandatory to assure a
backup power generator of
correspondingratedpower!(see
table1)
Impropercableconneconsmay
damagetheregulator!
The device may be damaged if
struckbyalightning.Makesure
itisunpluggedduringthestorms.
To bring into exploitaon the boiler and
augermustbeconnectedtotheelectricity
network 220V/50Hz with power cord.
Createghtconneconwiththeelectrical
mains which complies with the local
regulaons.

16
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
220V
001 002 004 005 006 007 008 009 010 011 012 013 014 015 018 019
I01 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11 I12 I13 I14 I15 I16
I18
016 017
PE
003
021
020
NL
+__+
heater signal
_+YU
NL
_+YU
NL
L
N
I17
L
N
L
N
L
N
L
N
LNN
L
LNLNN
LN
L
Buer
bottom sensor
DHW
Sensor
DHW Pump
220 V
CH Pump
220 V
Room
termostat
Power supply
220V 50Hz
Buer
top sensor
Diagram 7. Wiring diagram of connecon of boiler elements to the controller

17
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
220V
001 002 004 005 006 007 008 009 010 011 012 013 014 015 018 019
I01 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11 I12 I13 I14 I15 I16
I18
016 017
PE
003
021
020
NL
+__+
heater signal
_+YU
NL
_+YU
NL
L
N
I17
L
N
L
N
L
N
L
N
LNN
L
LNLNN
LN
L
Buer
bottom sensor
DHW
Sensor
DHW Pump
220 V
CH Pump
220 V
Room
termostat
Power supply
220V 50Hz
Buer
top sensor
Diagram 7. Wiring diagram of connecon of boiler elements to the controller

18
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Auger for
cleaning
ashes
8
7
6
5
4
3
2
1
10
9
Ø4
RF-BF 4
Ø4
RF-BM 4
Lug Ø6,3
RF-M6
yellow-green
blue
brown
yellow-green
yellow-green
blue
brown
yellow-green
yellow-green
yellow-green
y.green
blue
blue
blue
blue
brown
brown
brown
brown
yellow-green
blue
brown
yellow-green
blue
brown
yellow-green
blue
brown
yellow-green
blue
blue
brown
2
1
4
3
5
6
7
8
9
10
6
5
4
3
2
1
6
5
4
3
2
1
L=300
L=300
L=300
L=300
L=300
L=300
FC
FM
IGN
FC
FM
IGN
1
2
1
2
1
2
1
2
1
2
1
2
9y.g.
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
2
1
2
1
L=300
L=300
BB BB
1
2
1
2
Main
Burner
Fan
Heater of
The Burner
Internal
Auger of
The Burner
white
red
blue
white
red
L=300 8
7
L=300
8
7
SB
SB
1
2
1
2
white
blue
Capacitor 1,2 µF 450V
Capacitor 1,2 µF 450V
Capacitor 1,2 µF 450V
red
FC
FM
SB
IGN
y.g.
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
BB
10
11
9
10
Exhaust gas
temperature
sensor
Boiler
temperature
sensor
Cleaning
Fan
STB
(KSD)
NPBC V5M
220V
001 002 004 005 006 007 008 009 010 011 012 013 014 015 018 019
I01 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11 I12 I13 I14 I15 I16
I18
016 017
PE
003
021
020
NL
+__+
heater signal
_+YU
NL
_+YU
NL
L
N
I17
yellow-green
Electric motor
of self-cleaning
system
Diagram 8. Wiring diagram of connecon of burner elements to the controller and connecng socket

19
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
Auger for
cleaning
ashes
8
7
6
5
4
3
2
1
10
9
Ø4
RF-BF 4
Ø4
RF-BM 4
Lug Ø6,3
RF-M6
yellow-green
blue
brown
yellow-green
yellow-green
blue
brown
yellow-green
yellow-green
yellow-green
y.green
blue
blue
blue
blue
brown
brown
brown
brown
yellow-green
blue
brown
yellow-green
blue
brown
yellow-green
blue
brown
yellow-green
blue
blue
brown
2
1
4
3
5
6
7
8
9
10
6
5
4
3
2
1
6
5
4
3
2
1
L=300
L=300
L=300
L=300
L=300
L=300
FC
FM
IGN
FC
FM
IGN
1
2
1
2
1
2
1
2
1
2
1
2
9y.g.
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
2
1
2
1
L=300
L=300
BB BB
1
2
1
2
Main
Burner
Fan
Heater of
The Burner
Internal
Auger of
The Burner
white
red
blue
white
red
L=300 8
7
L=300
8
7
SB
SB
1
2
1
2
white
blue
Capacitor 1,2 µF 450V
Capacitor 1,2 µF 450V
Capacitor 1,2 µF 450V
red
FC
FM
SB
IGN
y.g.
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
BB
10
11
9
10
Exhaust gas
temperature
sensor
Boiler
temperature
sensor
Cleaning
Fan
STB
(KSD)
NPBC V5M
220V
001 002 004 005 006 007 008 009 010 011 012 013 014 015 018 019
I01 I02 I03 I04 I05 I06 I07 I08 I09 I10 I11 I12 I13 I14 I15 I16
I18
016 017
PE
003
021
020
NL
+__+
heater signal
_+YU
NL
_+YU
NL
L
N
I17
yellow-green
Electric motor
of self-cleaning
system
Diagram 8. Wiring diagram of connecon of burner elements to the controller and connecng socket

20
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL
7.4.Connecngtheboilertotheheang
installaon.
Such connecon must be
performed by a technician /
service shop authorized for such
operaons.
Whentheboilerisconnectedtoaheang
system,itismandatorytoinstalla3bar
reliefvalveandexpansionvessel.Noshut-
ongsmaybeinstalledbetweenthe
reliefvalve,expansionvesselandboiler.
Itismandatorytoinstallathree-
way valve (Laddomat or similar)
orafour-waymixingvalvewhich
to ensure that the temperature
of the heang medium fed into
the boiler from the heang
installaonisatleast65°С.
Table 5. TROUBLE-SHOOTING TABLE
Cause Solution
Installaondamage
Due to unsealed connecons Install the connecng piping strain-free to the boiler
connecons.
Due to freezing If the heang installaon, including the piping network, has
not been built frost-proof, we recommend that you ll the
heang installaon with a liquid which has low freezing point
and corrosion protecon and anfreeze agent.
Boilerwatertoohot,heangbodiestoocold
1. Hydraulic resistance is too
high.
2. Air in the system
3. Inoperable circulaon pump
Make sure the circulaon pump has been properly selected and
the heang installaon is of the proper dimensions. (You must
contact your installer.)
Elements INPUTS Symbol
Roomthermostat I02 RT
Boilersensor I03 B
STBtermostatoftheburner I04 RB
Sensorwaterheater I05 WH
Sensorexhaust I06 PT
Temperaturesensoratthetopofthebuffer I08 AT
Temperaturesensoratthebottomofthebuffer I17 NA1
Elements OUTPUTS Symbol
Fansmokegases О01 FSG
Ignitor О03 IGN
Fancleaningoftheburner О04 FC
Screwfuel О05 SF
Screwburner О06 SB
Pumpheang О07 PH
Pumpwaterheater О08 PHW
Electricmotorofself-cleaningsystem О10 CS
Electricmotorofcleanash О11 CA
Legend /Diagrams 7 and 8/