Burntech TFS 33 User manual

THIS WOOD-BURNING FIREPLACE COMPLIES WITH UL127 STANDARD AS A FACTORY-BUILT APPLIANCE.
WARNING: THIS FIREPLACE IS APPROVED FOR USE AS A WOOD BURNING FIREPLACE.
IT HAS NOT BEEN TESTED OR APPROVED FOR UNVENTED GAS LOGS.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE INJURY, PROPERTY DAMAGE OR LOSS OF LIFE. REFER TO THIS MANUAL FOR ASSISTANCE OR
ADDITIONAL INFORMATION. CONSULT A QUALIFIED INSTALLER OR LOCAL DISTRIBUTOR.
SAVE THIS BOOK
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains
information that will enable you to obtain replacement parts or accessory items when needed. Keep with your other
important papers.
Do not store gasoline or other ammable vapors and
liquids in the vicinity of this or any other appliance.
rev 03-02-2014
Report No. 08-154
WWW.BURNTECH.COM
IMPORTANT: DO NOT BURN WITHOUT FIREBRICK LINING. FIREBRICK NEEDS TO BE RATED ASTM-C1261.
PROVIDE CLEARANCE FOR HEAT EXPANSION WITHIN HEARTH AREA.
ICC Evaluation Services
Report No. 2401
THIS ENTIRE INSTALLATION GUIDE IS TO BE FOLLOWED IN ITS ENTIRETY FOR INDOOR TRADITIONAL FIREPLACE
SERIES (TFS MODELS) INSTALLATIONS. * ITEMS DESIGNATED WITH SHOULD BE CROSS REFERENCED WITH
THE SUPPLEMENTAL OUTDOOR FIREPLACE INSTALLATION GUIDE WHEN INSTALLING OUTDOOR FIREPLACES (OFS
MODELS). PLEASE REFER TO THE SUPPLEMENTAL OUTDOOR FIREPLACE INSTALLATION GUIDE FOR IMPORTANT
INFORMATION SPECIFIC TO OUTDOOR FIREPLACE INSTALLATIONS.
READ THIS INSTALLATION MANUAL IN ITS ENTIRETY FOR COMPLETE INSTALLATION INSTRUCTIONS
AND IMPORTANT WARNING NOTICES AS THEY APPLY TO ALL BURNTECH®FIREPLACE INSTALLATIONS.
IF YOU DID NOT RECEIVE A COPY OF THE SUPPLEMENTAL INSTALLATION GUIDE, ONE CAN BE DOWNLOADED OR SENT TO YOU
FREE OF CHARGE. PLEASE VISIT OUR WEBSITE WWW.BURNTECH.COM OR CALL US AT [phone].
Modular Masonry Fireplace Installation Instructions
Models TFS/OFS* 33 /39 /44 /49 /63

This page has been left intentionally blank.

1
TFS-33 Fireplace Parts Diagrams ....................................................................................................................... Pg. 2, 3
TFS-39/44/49 Fireplace Parts Diagrams ............................................................................................................. Pg. 4, 5
TFS-63 Fireplace Parts Diagrams ....................................................................................................................... Pg. 6, 7
Fireplace Overall Dimensions: TFS-33 ................................................................................................................ Pg. 8
Fireplace Overall Dimensions: TFS-39/44/49 ...................................................................................................... Pg. 9
Fireplace Overall Dimensions: TFS-63 ................................................................................................................ Pg. 10
Fireplace Framing Dimensions ............................................................................................................................ Pg. 11 ~ 13
Safety Information................................................................................................................................................ Pg. 14
Product Overview................................................................................................................................................. Pg. 15
Clearances to Combustibles ................................................................................................................................ Pg. 16
Combustible Floor Clearances............................................................................................................................. Pg. 16
Burntech®® Fireplace & Chimney System.......................................................................................................... Pg. 16
Chimney System Heights..................................................................................................................................... P.g 16
Supporting Floor Systems.................................................................................................................................... Pg. 17, 18
Combustible Floor Installations............................................................................................................................ Pg. 19
What You Will Need ............................................................................................................................................. Pg. 20
Fireplace Assemblies ........................................................................................................................................... Pg. 21~26
Installing Damper and Chimney System.............................................................................................................. Pg. 27
Firestop Radiation Shield..................................................................................................................................... Pg. 28
Burntech® Firebrick Liners .................................................................................................................................. Pg. 28
Fireplace Finishes and Combustible Trim Clearances......................................................................................... Pg. 29
Installing Outside Air ............................................................................................................................................ Pg. 29
Adding a Gas Pipe ............................................................................................................................................... Pg. 30
Adding Electrical Connection ............................................................................................................................... Pg. 30
Fireplace Door Accessory .................................................................................................................................... Pg. 30
Burntech® Owner’s Operation & Precautions ..................................................................................................... Pg. 30
Starting A Fire and Basic Operation..................................................................................................................... Pg. 31
Annual Fireplace Maintenance ............................................................................................................................ Pg. 31
Customer Service & Parts Replacement ............................................................................................................. Pg. 31
Appendix I ............................................................................................................................................................ Pg. 32
Appendix II ........................................................................................................................................................... Pg. 33
Limited Warranty.................................................................................................................................................. Pg. 33
CONTENTS
Below is a sample picture of the rating plate that is located inside the lower dome side of your replace. Model Number, Date Of
Manufacture and Serial Number should be stamped on the plate where indicated.
DATE OF MFG.
6520 Platt Ave. #577
West Hills, CA 91307 SERIAL No.
LISTED MASONRY FIREPLACE SYSTEM COMPLIES WITH APPLICABLE REQUIREMENTS OF UL127
Fireplace is designed for installation per the National Fire Protection Association Standard
for Chimneys, Fireplaces, Vents and Solid Fuel-Burning Appliances (NFPA 211).
MODEL
No.:
DO NOT REMOVE THIS LABEL
See Burntech installation and operating instructions for
this model. Contact local building officials about
restrictions and installation specifications in your area.
WARNING:
Use only approved,
listed Chimney Pipe as follows:
TFS33 /39-12 /44-12:
UL103-12”-
Class A
(DM12-12”, FMI 12” chimneys).
TFS49: UL103-14”-Class A
Please refer to pipe manufacturer’s
installation instructions.
Chimney Height:
Max.: 40 ft.
Min.: 14 ft.
(17 ft. with 1 or 2 offset
sections maximum)
!
WARNING:
THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET.
TO REDUCE THE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO FIREPLACE.
!
REV_19 SEP 2012
THIS APPLIANCE NEEDS FRESH AIR FOR SAFE OPERATION AND MUST BE INSTALLED
SO THERE ARE PROVISIONS FOR ADEQUATE COMBUSTION AND VENTILATION AIR.
MANTEL CLEARANCES
0” - 3” : 1-1/2” MAX. PROJ.
3“ - 12” : 1-1/2“ - 8” MAX. PROJ.
MANTEL ABOVE OPENING:
MIN. - 3” SHEATHING OR
TRIM TO OPENING SIDES 8”
FIREPLACE CLEARANCES TO COMBUSTIBLES:
UNIT FRONT, SIDES, REAR..............................................2” (51 mm)
COMBUSTIBLE FLOOR (TFS33/39/44/49) ...............6” (152 mm)
COMBUSTIBLE FLOOR (TFS63 ONLY) ...............8” (203 mm)
COMBUSTIBLE SHEATHING ABOVE OPENING TOP...18” (457 mm)
SHEATHING OR TRIM TO OPENING SIDES...................8” (203 mm)
MANTLE ABOVE OPENING...........................................12” (305 mm)
OPENING TO SIDE WALL..............................................24” (610 mm)
HEARTH EXTENSION BEYOND FRONT.......................20” (508 mm)
HEARTH EXTENSION BEYOND SIDES........................12” (305 mm)
INSULATION FROM FIREBOX.........................................2” (51 mm)
!
WARNING:
THIS FIREPLACE
HAS BEEN TESTED FOR USE ONLY
WITH APPROVED GLASS DOORS.
TO REDUCE THE RISK OF FIRE OR
INJURY, CONSULT OWNER’S MANUAL.
THIS FIREPLACE IS
DESIGNED FOR USE ONLY
WITH SOLID WOOD LOGS,
PLUMBED LPG OR NG LOG
LIGHTERS OR PLUMBED ANSI
Z21.60 DECORATIVE GAS LOGS.
Consult instructions included with
this firebox for further information.
PFS
®
US
Report
No. 08-154
ICC Evaluation
Services Report
No. 2401
TFS63TFS49TFS44-XXTFS39-XXTFS33-12

2
TFS-33 Fireplace Parts Diagrams
Combustible Floor Systems Non-Combustible Floor Systems
Figure 2
See Page 17 thru 19 for combustible oor
and framing anchoring illustrations.
Figure 1
1
3A
3
2
4
5
6
7
8
10
9
14
13
12
5
6
7
8
10
9
14
13
16
18
19
12
1
3A
3
2
4
17
20
21
22
6A
6B 6A
6B
19

3
* ITEMS NOTED ARE SOLD SEPARATELY
ITEMS INDICATED AS “NOT SUPPLIED” CAN BE OBTAINED FROM YOUR LOCAL HARDWARE STORE.
TFS-33 Fireplace Parts List
Optional Outside Ø4”
Combustion Air Kit
Model No.: BFP4-AK
(Ø4” Ducting not included)
Only the following
doors have been tested
and approved for use
with this fireplace:
Crown-Breckinridge
or
McKenzie-Pendelton
Refractory Firebrick Liners
(Herringbone Pattern shown, also available
in Running Bond - see Pg.28)
FBK33SHB- Herringbone
FBK33FRB- Running Bond
ITEM P/N DESCRIPTION QTY
1 TFS33-1 HEARTH (Left or Right) 2
2 TFS33-2 REAR WALL 2
3 TFS33-3 SIDE WALL 5
3A TFS33-3A SIDE WALL (with Ø4” Outside Combustion Air Hole) 1
4 TFS33-4 DNDRFT DIVERTER 1
5 TFS33-5 DOME REAR - LOWER 1
6 TFS33-6 LINTEL 1
6A TFS33-6A LINTEL FRONT 1
6B TFS33-6B T-BAR 1
7 TFS33-7 DOME SIDE - LOWER 2
8 TFS33-8 DOME SIDE - MIDDLE 2
9 TFS33-9 DOME TOP FOR 12” CLASS A CHIMNEY 1
10 TFS33-10 DOME FRONT/REAR - MIDDLE 2
12 TFS521 RATING PLATE, TFS33 1
13 AP-AC12 * Ø12” DAMPER / ANCHOR PLT ---
14 BAP-IG * INSULATION BLANKET ---
15 BFP4-AK * 4 INCH DIA. OUTSIDE AIR KIT 1
16 BK33 * STEEL SUPPORT PLATFORM 6 INCH HIGH, TFS33 1
17 NOT SUPPLIED CEMENT BOARD ---
18 SBK-AB8 * ASSY, FLOOR JOIST BRACE 4
19 included #4 REBAR (Ø1/2”) x 28” 8
20 NOT SUPPLIED ALL-THREAD BAR, 1/2-13 UNC X 12” 4
21 NOT SUPPLIED NUT, 1/2-13 UNC 8
22 NOT SUPPLIED WASHER, Ø1/2” X 1/16 8

4
TFS-39/44/49 Fireplace Parts Diagrams
Combustible Floor Systems Non-Combustible Floor Systems
1
19
2
4
5
7
8
9
18
Figure 5
6
3
11
1
19
2
4
5
7
10
Figure 6
3
3A
11
10
25
26
17
17
13
16
3A
6B
6A
6
6B
6A
9
13
8
12 12
See Page 17 thru 19
for combustible oor
and framing anchoring
illustrations.

5
* ITEMS NOTED ARE SOLD SEPARATELY.
ITEMS INDICATED AS “NOT SUPPLIED” CAN BE OBTAINED FROM
YOUR LOCAL HARDWARE STORE.
Optional Outside Ø4”
Combustion Air Kit
Model No.: BFP4-AK
(Ø4” Ducting not included)
Only the following
doors have been tested
and approved for use
with this fireplace:
Crown-Breckinridge
or
McKenzie-Pendelton
Refractory Firebrick Liners
(Herringbone Pattern shown, also available
in Running Bond - see Pg.28)
TFS(33,39,44,49) FBK--SHB- Herringbone
TFS(33,39,44,49) FBK--FRB- Running Bond
TFS-39/44/49 Fireplace Parts List
ITEM P/N DESCRIPTION QTY
1
TFS39-1
TFS44-1
TFS49-1
HEARTH (Left or Right)
2
2
TFS39-2
TFS44-2
TFS49-2
REAR WALL
2
3
TFS39-3
TFS44-3
TFS49-3
SIDE WALL
5
3A
TFS39-3A
TFS44-3A
TFS49-3A
SIDE WALL (with Ø4” Outside Com-
bustion Air Hole)
1
4
TFS39-4
TFS44-4
TFS49-4
SMOKE SHELF (Downdraft Diverter)
1
5
TFS39-5
TFS44-5
TFS49-5
DOME REAR - LOWER
1
6
TFS39-6
TFS44-6
TFS49-6
LINTEL
1
6A
TFS39-6A
TFS44-6A
TFS49-6A
LINTEL FRONT
1
6B
TFS39-6B
TFS44-6B
TFS49-6B
T-BAR 1
7
TFS39-7
TFS44-7
TFS49-7
DOME SIDE - LOWER
2
8
TFS39-8
TFS44-8
TFS49-8
DOME SIDE - UPPER
2
9
TFS39-9
TFS44-9
TFS49-9
DOME TOP Ø12”
DOME TOP Ø12”
DOME TOP Ø14”
1
10
TFS39-10
TFS44-10
TFS49-10
DOME FRONT/REAR - MIDDLE
2
ITEM P/N DESCRIPTION QTY
11 TFS521 RATING PLATE 1
12 BAP-IG 1” FIBERGLASS INSULATION BLANKET 1
13 APD-AC12
or APD-AC14 DAMPER / ANCHOR PLATE (Ø12 OR Ø14) 1
14 BFP4-AK * 4 INCH DIA. OUTSIDE AIR KIT 1
16
BK39 *
BK44 *
BK49 *
6” METAL BASE
1
17 NOT SUPPLIED CEMENT BOARDS 2
18 SBK-AB8 * ASSY, FLOOR JOIST BRACE 4
19 INCLUDED #4 REBAR (Ø1/2”) x 28” 8
20 NOT SUPPLIED ALL-THREAD BAR, 1/2-13 UNC X 12” 4
21 NOT SUPPLIED NUT, 1/2-13 UNC 8
22 NOT SUPPLIED WASHER, Ø1/2” X 1/16 8

6
See Page 17 thru 19 for combustible oor
and framing anchoring illustrations.
TFS-63 Fireplace Parts Diagrams
Combustible Floor Systems Non-Combustible Floor Systems
Figure 5
Figure 4
19
6
13
14
8
1
7
11
9
10
5
2
4
18
17
3A
15
16
1A
3
12
20
21
22
8
10
19
5
9
14
11
6
13
1
7
3A
15
1A
3
12
2
4

7
* ITEMS NOTED ARE SOLD SEPARATELY
ITEMS INDICATED AS “NOT SUPPLIED” CAN BE OBTAINED FROM YOUR LOCAL HARDWARE STORE.
Optional Outside Ø4”
Combustion Air Kit
Model No.: BFP4-AK
(Ø4” Ducting not included)
Only the following
doors have been tested
and approved for use
with this fireplace:
Crown-Breckinridge
or
McKenzie-Pendelton
Refractory Firebrick Liners
(Herringbone Pattern shown, also available
in Running Bond - see Pg.28)
FBK63SHB- Herringbone
FBK63FRB- Running Bond
ITEM P/N DESCRIPTION QTY
1 TFS63-1 HEARTH (Left or Right) 2
1A TFS63-1A HEARTH CENTER 1
2 TFS63-2 REAR WALL (2 PIECES) 3 sets
3 TFS63-3 SIDE WALL 7
3A TFS63-3A SIDE WALL (with Ø4” Outside Combustion Air Hole) 1
4 TFS63-4 DOWN-DRAFT DIVERTER (2 PC) 1 set
5 TFS63-5 DOME REAR - LOWER 1
6 TFS63-6 LINTEL 1
7 TFS63-7 DOME SIDE - LOWER & UPPER 4
8 TFS63-8 DOME SIDE - MIDDLE 2
9 TFS63-9 DOME TOP FOR 16” CLASS A CHIMNEY 1
10 TFS63-10 DOME FRONT/REAR - MIDDLE 2
11 TFS63-11 DOME FRONT/REAR - UPPER 2
12 TFS521 RATING PLATE, TFS63 1
13 APD-AC16 Ø16” DAMPER / ANCHOR PLT ---
14 BAP-IG INSULATION BLANKET ---
15 BFP4-AK * 4 INCH DIA. OUTSIDE AIR KIT 1
16 BK63 * STEEL SUPPORT PLATFORM 8 INCH HIGH 1
17 NOT SUPPLIED CEMENT BOARD, TFS63 ---
18 SBK-AB8 * ASSY, FLOOR JOIST BRACE 4
19 INCLUDED 1/2” REBAR x 36” 10
20 NOT SUPPLIED ALL-THREAD BAR, 1/2-13 UNC X 12” 4
21 NOT SUPPLIED NUT, 1/2-13 UNC 8
22 NOT SUPPLIED WASHER, Ø1/2” X 1/16 8
TFS-63 Fireplace Parts List

8
54 1/2"
22"
24 3/8"
A A
18 1/2"
28"
11"
12 1/4"
37"
23"
21"
22 1/2"
8 3/8"
32"
33"
30 3/8"
4 1/2"
SECTION A-A
Ø4" OUTSIDE AIR ACCESS
CAN BE INSTALLED
ON THE LEFT SIDE ALSO
Figure 7
Burntech® TFS33 Fireplace Overall Dimensions
Fireplace Overall Dimensions: TFS-33

9
21"
7 3/8"
11"
28"
A/2F
SECTION H-H
38 1/2"
4 1/2"
32 1/2"
3"
SECTION G-G
23"
10"
E
C
B
4"
A
4 1/4"
D
62 5/8"
G G
H
H
Fireplace Overall Dimensions: TFS-39/44/49
Fireplace Overall Dimensions
Model A B C D E F
TFS-39 43” 39” 28-1/2” 27” 38” Ø12-1/4”
TFS-44 48” 44” 33-1/2” 32” 43” Ø12-1/4”
TFS-49 53” 49” 38-1/2” 37” 48” Ø14-1/4”
Figure 8
Burntech® TFS-39/44/49 Fireplace Overall Dimensions

10
Fireplace Overall Dimensions: TFS-63
Figure 9
Burntech® TFS63 Fireplace Overall Dimensions
28”
21"
7 3/8"
Ø4" OUTSIDE AIR ACCESS CAN BE
INSTALLED ON THE LEFT SIDE ALSO
33 1/2"
11"
16" MIN
SECTION B-B
53 1/4"
73"
BB
A
ASECTION A-A
32 7/8"
40 3/4"
3"
4 1/2"
62”
67”
23”
63”

11
18” MIN*
1/2”
MIN**
2” MIN. CLEARANCE TO
COMBUSTIBLES AROUND
SIDES, REAR AND TOP OF
FIREPLACE DOME
“W”
*IF WOOD FRAMING IS UTILIZED IT
MUST BE HELD 18 INCHES MIN. FROM
TOP OF LINTEL AND 2 INCHES MIN.
CLEARANCE MUST BE MAINTAINED
ALL AROUND FIREPLACE DOME.
**IF METAL FRAMING IS USED MAINTAIN
A 1/2 INCH MIN. AIR SPACE FROM TOP
OF LINTEL.
Fireplace Framing Dimensions: Non-Combustible Floor Systems
Figure 11
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specically
approved with this appliance may result in property damage or personal injury.
Fireplace Framing Dimensions
Model W
TFS/OFS-33 41”
TFS/OFS-39 47”
TFS/OFS-44 52”
TFS/OFS-49 57”
TFS/OFS-63 71”
MAINTAIN THE 2” CLEARANCE TO
COMBUSTIBLES ABOVE THE DOME. DO
NOT ATTACH COMBUSTIBLE MATERIALS
ON TOP OF THE DOME.
FOR OUTDOOR FIREPLACES CONTAINED WITHIN A FRAMED STRUCTURE REFER TO PAGES 11-16 FOR PROPER
CLEARANCES TO COMBUSTIBLES.
1’-8” MIN
8”
MIN
1’-0”
MIN
8”
MIN
1’-0”
MIN
NON-COMBUSTIBLE
FACING MATERIAL
HEARTH EXTENSION
2” MIN. FROM
REAR AND
SIDES TO
COMBUSTIBLES
Figure 10 Cross-sectional Top View: Combustible Floor Systems
Hearth Extension must be non-
combustible material and be
supported by 4 inch minimum non-
combustible material.

12
Where the ooring material at the opening of the replace is
combustible, it is required that the hearth extension be non-
combustible material and be supported by non-combustible
material of a minimum of at least 4 inches thick. This can
include an inch of marble or tile nish material. it is required
that the hearth extension be non-combustible material and be
supported by non-combustible material of a minimum of at least
4 inches thick. This can include an inch of marble or tile nish
material.
The extension should be set ush against the front of the
replace front and measure 20” minimum at the front (1’-8” min)
and 12” minimum (1’-0” min) beyond the sides of the replace
opening as shown in Figures 10 and 12.
If a raised hearth extension is being installed, it must be
constructed of non-combustible material and any material
under the structure must also be non-combustible.
If using a raised hearth or metal base plate, note that a
combustible wood header must be no closer than 2” to the top
of the dome (see Figure 13).
Attention: You will note that there will be a gap between the
replace front and the extension of the non-combustible hearth
material. Be certain that you seal this with non-combustible
material.
1’-8”
MIN
2” MIN
2” MIN
8”
MIN
1’-0”
MIN
8”
MIN
1’-0”
MIN
NON-COMBUSTIBLE
FACING MATERIAL
HEARTH EXTENSION *
NON-COMBUSTIBLE
* Not provided as part of replace
or sold by Burntech®.
“A”
* MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS.
** MEASURED FROM FLOOR TO TOP OF FIREBRICK LINER.
18” MIN*
MAINTAIN THE 2” CLEARANCE
TO COMBUSTIBLES ABOVE
THE DOME. DO NOT ATTACH
COMBUSTIBLE MATERIALS
ON TOP OF THE DOME.
Figure 13
“H”**
8” MIN*
Condition Dim. “H”**
with 6” platform 10”
with 8” platform 12”
without platform 3”
NON-COMBUSTIBLE
FACING (NOT SUPPLIED).
Fireplace Framing Dimensions
Figure 12
Cross-sectional Top View
(Corner Install):
Combustible Floor Systems
Model A
TFS/OFS-33 70-1/2”
TFS/OFS-39 82-1/2”
TFS/OFS-44 84-1/4”
TFS/OFS-49 86”
TFS/OFS-63 91”
It is required that the hearth
extension be non-combustible
material and be supported by non-
combustible material of a minimum
of at least 4 inches thick.

2” AIRSPACE
CLEARANCE TO
COMBUSTIBLES
ON REAR AND
SIDES OF UNIT.
Fireplace Framing Dimensions
13
REFER TO FIREPLACE DIMENSIONS SHOWN IN PAGES 8, 9 AND 10.
Figure 14
Cross-sectional
Side View:
Non-Combustible
Floor Systems


Figure 15
Cross-sectional
Side View:
Combustible Floor
Systems


2” AIRSPACE
CLEARANCE TO
COMBUSTIBLES ON
REAR AND SIDES
OF UNIT.

14
Safety Information
GUIDELINES FOR USE:
All current and future users of Burntech® Fireplaces are
charged with the responsibility for full knowledge of the
information contained within this manual which includes:
Strict requirements for assembly.
Detailed instructions for installation.
Cautionary guidelines for use.
On-going maintenance instructions.
It is the responsibility of the installer, subcontractor and/or
the general contractor – whoever shoulders the liability for
installation of this product – to see to it that the work is in
complete compliance with the guidelines and instructions
in this manual. Note that the general contractor is the party
accountable for seeing that adequate clearances are provided
from all rebox surfaces per specications in this manual.
DO NOT USE A FIREPLACE INSERT OR OTHER
PRODUCTS NOT SPECIFIED FOR USE WITH THIS
FIREPLACE.
The Burntech® is Designed for Use Only with:
- Solid Wood Logs
- Plumbed LPG or Natural Gas Log Lighter.
- Plumbed ANSI Z21.60 Decorative Gas Log.
DO NOT USE OR STORE GASOLINE OR OTHER
FLAMMABLE LIQUIDS OR GASES IN OR NEAR THE
FIREPLACE!
ATTENTION: A re or an explosion could occur causing
property damage, injury or loss of life if you do not follow the
information in this manual!
NOTE: THIS MANUAL MUST BE REPRODUCED ONLY
IN ITS ENTIRETY.
Before Beginning the Installation
Read these instructions carefully before beginning the
installation of this replace. Also, if installing an ANSI Z21.60
Decorative Gas Log, read the gas log appliance manufacturer’s
literature regarding sizing and suitability for the installation into
this enclosure prior to installation.
Statement of Intended Use:
The Burntech® Masonry Fireplace is a modular refractory
masonry unit designed for eld assembly. The rebox is
constructed using pre-cast, interlocking refractory blocks.
The blocks are then secured to each other using Mortar. The
system includes all parts necessary for the assembly of a
complete masonry replace. In addition to the basic enclosure,
a standard 1-1/8” thick, high temperature refractory brick is
required to line the interior of the rebox and can be purchased
from the manufacturer.
These replaces are not intended to serve as a primary
heat source, rather, the replace was expressly created as a
supplemental source of heat. The unit is designed for use with
solid fuels such as cord wood.
WARNING:
Any application other than the “Intended Use” as stated above
is in violation of the manufacturer’s instructions and is hereby
prohibited. Such violation may cause immediate hazard,
property damage or loss of life and will void all liabilities to the
manufacturer and will void all warranties explicit or implied.
WARNING: THIS FIREPLACE HAS NOT BEEN TESTED
FOR USE WITH AN UNVENTED GAS LOG SET. TO
REDUCE THE RISK OF FIRE OR INJURY, DO NOT
INSTALL AN UNVENTED GAS LOG SET INTO FIRE-
PLACE.
WARNING: THIS FIREPLACE HAS BEEN TESTED FOR
USE WITH OPTIONAL GLASS DOORS FROM CROWN-
BRECKINRIDGE OR MCKENZIE-PENDELTON ONLY.
WARNING:
For TFS-33,39,44 and OFS-33,39,44 contained within a
framed structure: Install only approved, listed UL 103-12”
I.D. Class A Chimney System.
For TFS-49 and OFS-44 Contained within a framed
structure: Install only approved, listed UL 103-14” I.D. Class
A Chimney System.
For TFS-63 and OFS-63 Contained within a framed
structure: Install only approved, listed UL 103-16” I.D. Class
A Chimney System.
Chimney maximum height: 40 feet
Chimney minimum height: 14 feet (with offset = 17 feet)
2 offsets maximum.
Important: Follow the chimney pipe manufacturer’s
instructions on the installation of their specic ue system.

15
Product Overview
Introduction
Thank you for choosing Burntech® Fireplace Solutions for
your masonry replace needs.
Rest assured that every component of the Fireplace has
been tested to ensure long-term durability.
Product Overview
Burntech® Fireplaces are designed as factory-built blocks
to be assembled on-site. These replaces may be installed on
either combustible or non-combustible oors. In order for the
replace to be installed on a combustible oor though (TFS
models only), it is necessary that the replace be supported
on a platform or sub-oor that is non-combustible.
The Four Components of the Burntech® Fireplace:
Combustible or Non-Combustible Floor (TFS models only)
Non-Combustible Raised Platform (optional)
Burntech® Masonry Fireplace
UL103 class A listed chimney system required.
Important: Follow the chimney pipe manufacturer’s
instructions on the installation of their specic ue system.
- or -
Burntech® Masonry Chimney System
Careful step-by-step instructions for each phase of
the installation procedure will be given for the Burntech®
conventional radiant heat replaces. Those instructions
generally fall into the following categories:
Spacing and clearance as it relates to combustible
materials.
Familiarity of installation for all components.
The strength of the oor on which it rests.
Chimney system measurements.
Choice of materials and craftsmanship in replace and
hearth nishing.
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Figure 16 - Typical Installations
Internal
Wall
Installation Corner
Installation
Flush
Installation
Full
Projection
Installation
Note that each of these topics will be covered in detail and that
the installer is expected to understand each phase completely
before going on to subsequent instructions.
Attention: Be advised that all the illustrations in this manual
are for general reference only. Do not scale drawings. Actual
design elements will vary from case to case. Pay attention to
specied minimum clearances to combustibles.
Testing and listing for these Burntech® Fireplaces have been
tested by and are listed under PFS, Inc.
Attention: You may need a residential building permit or
Deputy Inspector to install a Burntech® Fireplace. Consult
local jurisdictions before you get started!
If asked, advise the local authorities that the Burntech®
Fireplace is designed for installation per the National Fire
Protection Association Standard for Chimneys, Fireplaces,
Vents and Solid Fuel-Burning Appliances (NFPA211).
When choosing the location of your Burntech® Fireplace,
keep in mind you must maintain 2” (two inches) minimum
clearance from left, right and rear of Fireplace to surrounding
structure. Also, when choosing a location, consider outside air
requirements to determine if it will be on the left or right side
of the Fireplace. In the case of an island installation, outside
air accessibility may be obtained through sub ooring. See
section on Installing Outside Air on page 28.

16
Proper Clearances to combustible material must be
maintained at all times. Here are some common combustible
construction materials:
Drywall Wood ooring Plywood
Sub-ooring Wood Framing Particle board
Mill board Plywood paneling
Maintain the following clearances:
Unit sides, rear, Dome sides, rear & top: 2” (51 mm)
Combustible Floors (TFS/OFS-33,39,44,49): 6” (152 mm)
Combustible Floors (TFS/OFS-63 only): 8” (203 mm)
Combustible Sheathing above opening top: 18” (457 mm)
Sheathing or trim to opening sides: 8” (203 mm)
Mantel above opening: (see Fig.17)
Opening to sidewall: 24” (610 mm)
Hearth extension beyond front: 20” (508 mm)
Hearth extension beyond sides: 12” (305 mm)
Insulation from rebox: 2” (51 mm)
NON-
COMBUSTIBLE
MATERIAL
COMBUSTIBLE MATERIAL
MANTEL SHELF
SAFE ZONE FOR
PROJECTION OF
COMBUSTIBLE
MATERIAL
1 1/2”
DISTANCES TO UNDERSIDE
OF MANTEL
TOP OF
FIREPLACE
OPENING
ALL MINIMUM
DISTANCES ARE
IN INCHES
UNDERSIDE OF
MANTEL SHELF
33°
Figure 17
Understanding Clearance to Combustibles
There is a build-up of a considerable amount of radiant heat
on the outer surfaces of the Burntech® Fireplace. It’s critical
that proper clearances to combustibles be maintained so that
this radiant heat is maintained to safe limits.
Combustible Floor Clearances
*TFS Models only. OFS Models are not approved for
combustible oor installation.
These Burntech® Fireplaces have been designed with
clearance to combustible oors as indicated in Page 19. Cover
any part of the combustible oor system left exposed with 1”
(one inch) thick ceramic ber insulation rated up to 2,100° F.
Attention: It is critical to abide by the clearances listed in this
manual for all components specied as it allows for movement
of hot air from the fireplace into interior areas of the chimney
chase. Also, be certain that the chimney system be installed
as stated below. Prior to starting the installation, check with
local, regional or state codes for any restrictions or required
permits regarding your replace installation.
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Burntech® Fireplace & Chimney System
This Burntech® replace is designed to be installed with a
listed UL103 - Class A, Metal Chimney System.
This Burntech® replace is intended as a supplemental
heat source only. It is not intended as a primary heat
source.
It is the responsibility of the contractor installer (not the
manufacturer) to ensure that adequate combustion air is
provided for proper function of this replace. Fireplaces
take up a large volume of replacement air from outside the
house and if the house is of airtight construction, smoke
spillage may occur if proper draft is not achieved.
There are many conditions beyond the manufacturer’s
control regarding improper replace operation. The
manufacturer cannot ensure “smoke free” operation,
nor can the manufacturer take on the responsibility for
problems with surrounding construction; chimneys that
have not been built at the correct heights; system drafts
caused by faulty mechanical systems; adverse weather
conditions or any other environmental situations over
which the manufacturer has no control.
Inspect all replace & chimney components for evidence
of damage prior to starting installation. Consult your local
distributor for replacement parts if necessary.
Under no circumstances should you make any adjustments
or modications to the chimney system during the
installation procedure. If you do, you are not only liable
for negating the warranty, but you could very well cause a
serious malfunction of the replace. You must follow these
chimney instructions.
Caution is urged if it is decided to add insulation material
near any part of the Burntech® Fireplace or Chimney
system, be certain that the insulation material is kept at
least 2” (two inches) away from any part of the system.
When using insulation or vapor barrier materials, cover
with a layer of plywood, particle board or gypsum board to
maintain the specied 2” (two inch) clearance.
Air spaces around replace must remain open. DO NOT
ll these open spaces with insulation or packing material
of any kind.
Chimney System Heights
When installed, the maximum overall height of the chimney
system from bottom of replace to the top/termination chimney
is 40 feet. The minimum installed height of the completed
Chimney System is 14 feet with a straight ue stack, 17 feet if
the chimney includes one or two offset sections.
1)
2)
3)
4)
5)
6)
7)
8)
Clearances to Combustibles

17
Supporting Floor Systems
It is the ultimate responsibility of the installer to ensure that
proper concrete slab supports are used.
WARNING: Combustible oor installations are limited to
TFS models only. To the licensed design professional and/or
building contractor: It is your responsibility to be certain that
the Burntech® can be properly supported by the combustible
oor system on which the replace will rest.
For replace support foundations installed on concrete refer to
Appendix I and II (pages 32 & 33) for specic instructions.
Rebar locations
Lay-out the position of the replace and drill holes where
the rebar will be located. Secure the 1/2” Rebar 4 inches into
the concrete foundation with Epoxy. Be sure to consult with
your engineer or local building ofcial for the correct Epoxy
formula. Follow manufacturer’s instructions for installation of
rebar into slab.
Wood Floor*
*Wood oor installations are limited to TFS models only.
Anchorage of replace to wood oor construction is required.
Refer to Figure 21 for anchorage dimensions. Four anchors
are required to attach to the sub-ooring framing.
Crawl Space or Upper Floor*:
*Crawl space or Upper Floor installations are limited to TFS
models only. For installation of rebox over combustible
crawl spaces or upper oors, anchorage of the rebox is
required. Illustrations of examples of possible anchorage
methods are shown in Figures 18 thru 20 depending upon
the type of oor framing. Final method of anchorage is to be
determined by licensed design professional.
For conventional framing, where the oor joists are parallel
with the sides of the rebox, the addition of oor joists to align
with the anchor brackets allows the brackets to be directly
connected to the oor joists.
Note that additional oor joists may be required to support
the weight of the rebox and chimney. Where the oor joists
run parallel to the front of the rebox, anchorage can be
accomplished in like manner as shown in Figure 18 using
blocking between the oor joist.
For oors supported by I-Joists, the method of anchorage
is illustrated in Figures 19 and 20. Figure 23 illustrates the
general arrangement of anchorage to oor framing.
It is important to take into consideration that the load for
the Burntech® Fireplace must be considered as additional
dead load that will have to be supported by the oor framing.
Additional oor joists or I-joists may be required as determined
by the licensed design professional.
The dead weights for the replace are noted in Table I. It is
the task and responsibility of the general contractor/installer
to see that the proper reinforcement for weight loads are
made by a licensed design professional prior to the replace
installation.
As stated above, it is desirable to place additional framing
for alignment of anchor rods. Refer to Figure 21 for anchor rod
locations.
Attach the rebox side wall anchors to steel support frame
by inserting all-thread rods through holes on the bottom ange
on the steel support frame as shown in Figure 24 and 25.
Secure with two Ø 2” o.d. x Ø 9/16” i.d. x 0.10” Washers and
two 1/2”-13 UNC Nuts.
Figure 18
Floor Sheathing
not shown for
clarity
Metal Base
Assembly
EXAMPLE ONLY
2X FLOOR JOIST
2X FLOOR JOIST
A35 Brackets
(16 required)
I-JOISTS
Anchor
Brackets
Figure 20
I-Joist
Anchoring
Bottom
View
Example Only
I-Joist
Simpson
Strong-Tie
A-35 or
equivalent
Figure 19
I-Joist Anchoring
Top View
Example Only

18
Burntech® Weight Determination
The following are dead load weight estimates for the Burntech® Fireplace.
Table I
Fireplace Model TFS-33 TFS-39 TFS-44 TFS-49 TFS-63
Fireplace Weight 835 lbs. 1,194 lbs. 1,250 lbs. 1,359 lbs. 1,704 lbs.
Mortar, Rebar &
Ready Mix Concrete 200 lbs. 350 lbs. 357 lbs. 364 lbs. 370 lbs.
Firebrick Lining 290 lbs. 333 lbs. 345 lbs. 356 lbs. 435 lbs.
Damper/Anchor Plate 17 lbs. 17 lbs. 17 lbs. 17 lbs. 21 lbs.
Steel Platform 89 lbs. 94 lbs. 96 lbs. 100 lbs. 132 lbs.
Floor Area 37” x 28” (7.2 ft²) 42” x 28” (8.12 ft²) 48” x 28” (9.33 ft²) 53” x 28” (10.30 ft²) 67” x 28” (13 ft²)
Other Weight Considerations:
Fireplace nished facing (surround): This information needs to be obtained from the contractor.
Weight of metal ue: See chimney manufacturer’s weight specications. Some chimney systems can weigh up to 50 lbs per
lineal foot.
Table II - Deection Limits
Construction L S or W D +L1
Floor Members I/360 --- I/240
1For wood structural members having a moisture content of less than 16 per cent at time of installation and used under dry
conditions, the deection resulting from L + 0.5D is permitted to be substituted for the deection resulting from L + D.
Note that Burntech® cannot accept responsibility for structural oor support details. All drawings are presented as mere illustrations
to indicate the presence of the underlying oor system. It is the responsibility of the general contractor/installer to consult with a
local licensed design professional for guidance in building a proper oor support system.
1)
2)
F
10"
4"
Figure 21
A
Model A
TFS-33 32”
TFS-39 38”
TFS-44 43”
TFS-49 48”
TFS-63 62”
Figure 22
2” min
clearance Fireplace
outline
Dim. “A”
10”
Typical Anchorage
Layout
EXAMPLE ONLY
SECTION VIEW
ROTATED 90CW
Figure 23