BURR KING 1001 User manual

BURR KING MFG. CO., INC
1220 Tamara Lane
War aw, MO 65355
www.burrking.com
(660)438-8998 • Fax (660)438-8991
BURR KING MODEL 1001
DEBURRING & POLISHING LATHE
MODEL 1001
INSTRUCTION MANUAL
Model 11011 shown with optional
dust scoop kits and wheels

January 2019
Burr King Manufacturing Company. Inc. warrants the below product to be free of defects in material and workmanship. The period of
warranty is 1 year (90 days for vibratory bowls of 20 quart and lesser volume) from the date of purchase. No warranty is provided for
products that have been modified, abused, handled carelessly, where repairs have been made or attempted by others, or for freight damage.
No warranty is provided for three phase electric motors, controllers, etc. when the motors, controllers are not protected by magnetic starters
that were supplied and installed by Burr King Manufacturing Company. Inc. No other warranty, written or verbal is authorized by Burr
King Manufacturing Company, Inc.
During the warranty period Burr King Manufacturing Company, Inc (or its authorized suppliers or agents) will replace or repair the below
product without charge if the product is found by Burr King Manufacturing Company, Inc. to be defective. To receive warranty services you must
contact Burr King Manufacturing Company, Inc. and receive authorization for warranty service. Unless otherwise authorized by Burr King
Manufacturing Company, Inc. Products (see * below) must be returned to the factory to receive warranty service.
*Motors, speed controllers, and certain other accessories are warranted by their respective manufacture. To receive warranty service on these
items you must contact a brand label service center that supports the product in need of service. Burr King Manufacturing Company; Inc. will assist
you in locating a service center.
For the first thirty days after purchase, and when Burr King Manufacturing Company, Inc. authorizes warranty service, we will pay
normal and necessary surface freight charges both ways (except for items in *). After thirty days the customer is responsible for all freight
charges. Where possible Burr King Manufacturing Company, Inc. may elect to make on site service and/or repairs necessary to return the
product to serviceable condition.
To assure prompt warranty service it is necessary that you complete and return the below warranty information to Burr King Manufacturing
Company, Inc. please FAX or MAIL at your convenience.
Product model: _______________________ Serial number: _______________________
Date Purchased: ______________________ Purchased from: ______________________
Address: ____________________________ City: _______________________State/Prov: _________Postal code________
Your company name: _____________________________________________
Address: _____________________________City: _______________________State/Prov: __________Postal code________
Phone: _______________________________Fax: _______________________Email: _______________________________
Your name: ___________________________Title: _______________________
How did you learn about Burr King products?
Trade show___Web___Industrial Distributor ___Advertisement ___Other __________________________Which one:________________________
What is the intended use of this product? ______________________________________________________________________________________
Please indicate the general work types performed at your company, check all that apply:
Fabrication___Machining___Casting__Molding___Welding___Finishing___Assembly___Research___Other___
Please indicate the primary product focus of your company; check all that apply,
Aircraft/Missile___Automotive___Contract machine___Contract Fabrication___ Agricultural____Maintenance___ Recreational___
Job shop___Foundry___Construction___Arts___Orthopedic___Dental___Medical___Other_________________________________
Please tell us what we can do to improve our products:
________________________________________________________________________________________________________________________
________________________________________________________________________________________________________________________
May we contact you? Yes___No___
Thank you for purchasing Burr King products!
Register online @
www.burrking.com
Page 2

Burr King Model 1001
Congratulations on your purchase of a Burr King polishing lathe. Please take a moment to complete and mail
your product warranty registration card. Doing so will validate your machine’s warranty period and ensure
prompt service if needed. Thank you for purchasing a product from Burr King Manufacturing.
Table of Contents
Warranty Card ..............................................................................................................................................2
Product Specifications .................................................................................................................................5
Operator and Operating Area Safety........................................................................................................ 6-8
Dust Scoop Installation ................................................................................................................................9
Operating Instructions .......................................................................................................................... 10-11
Maintenance ......................................................................................................................................... 11-12
Variable Speed Controller Instructions ................................................................................................ 13-14
Machine Schematics & Part List.......................................................................................................... 15-22
Do not operate machine if warning and/or instruction labels are missing
or damaged. Contact Burr King for replacement labels.
WARNING!
Page 4

Product Specifications
The Burr King policy of continuous improvement determines the right to change specification without notice
Stock/Model Number ........................................................................................................................................................ 11011-11999
Product Family ................................................................................................................................................................................ 1001
Voltage ............................................................................................................................. 120V 1Ph – 480V 3PH Depending on SKU
Motor ........................................................................................................................................................... 1-1/2 HP / 1.1 KW and up
Motor RPM .................................................................................................................................................................................... 1725
Spindle RPM ........................................................................................................................................................................... 250-2500
Wheel Dimensions .................................................................................................................................................. Up to 10” / 254mm
Arbor/Shaft.................................................................................................................................................................... 3/4” / 19.05mm
Polishing Wheel Lathe Wheel ............................................................................................................................... 10” x 2” Maximum
Shipping Weight ............................................................................................................................................................ 170 lbs. / 77 kg
Dust Scoops ........................................................................................................................................................................ OPTIONAL
11011 Shown
Page 5

M1001 Polishing Lathe Important Safety Instructions
OPERATOR, and OPERATING AREA SAFTEY
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE
Subject equipment includes Grinders, buffers, polishers, and other rotating equipment. Serious injury or
death may occur if minimum safety precautions are not understood, and obeyed by operators and those
other persons who may be in the immediate vicinity of the subject equipment. Persons who operate, or
are in the immediate vicinity of the subject equipment must be properly trained in, and use, minimum
safety precautions and procedures for such machinery.
1. READ ALL INSTRUCTIONS
• Read and understand all operating instruction, manuals, labels, and other information provided with the equipment.
2. KEEP WORK AREA CLEAN
• Cluttered areas and benches invite injuries.
3. CONSIDER WORK AREA ENVIRONMENT
• Do Not expose power tools to rain
• Do Not use equipment in damp or wet locations.
• Keep work area well lit.
• Do Not use equipment in presence of flammable liquids or gases
4. GUARD AGAINST ELECTRICAL SHOCK
• Prevent body contact with grounded surfaces. For example: pipes, radiators. Disconnect from power
source when not in use. Never use if electrical cord is damaged or wet. Always keep electrical cords clear of
rotating parts and belt while in motion. Electrical installation shall be in accordance with applicable codes
and regulations.
5. KEEP CHILDREN AWAY
• Do Not let visitors contact tool or cord
• All visitors should be kept away from work area
6. DRESS PROPERLY
• Do Not wear loose clothing or jewelry.
• Non-Skid footwear is recommended when working with equipment.
• Wear protective hair coverings to contain long hair.
• Wear proper attire to protect eye, hand, face, arm, leg, feet and body that is adequate to protect against flying debris,
forcibly ejected work pieces, broken abrasive belts, etc.
WARNING!
WHEN USING ELECTRIC TOOLS, BASIC SAFTEY PRECAUSTIONS
SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE,
ELECTRIC SHOCK AND PERSONAL INJURY.
Page 6

7. USE SAFETY GLASSES
• Everyday eyewear does not feature impact resistance lenses, and they are NOT safety glasses
8. WEAR DUST MASK
• Some dust created by polishing/buffing activities may contain chemicals known to cause cancer, birth defects or
other harm. Provide adequate ventilation.
9. SPARK AND DEBRIS ARRESTING APPARATUS
• To further reduce the exposure you may wish to connect an apparatus to the machine to contain dust and debris/spark
arresting device to suppress sparks thereby limiting human inhalation risk, and risk of fire or explosion
10. KEEP ALL GUARDS IN PLACE AND PROPERLY ADJUSTED
• Keep all guards in place and in working order.
• Do not reach inside the safety guards while the machine is running.
• Never use this equipment if you are not properly trained in its operation and/or safe use. If in doubt stop and ask for
guidance.
11. AVOID CONTACT WITH THE WHEEL
• The wheel running is an aggressive cutting tool.
Use work piece holding devices when ever possible that diminish the possibility that persons will come in contact with
moving machine pieces, or spark/debris output from the machine.
12. SECURE THE POLISHING LATHE
• Bolt the equipment securely to the stand or other stable surface to avoid tipping when unit is in operation.
13. BEFORE SERVICING
• Disconnect the machine from the power source.
14. NEVER LEAVE TOOL RUNNING UNATTENDED
• Turn power off. Don’t leave until the polishing lathe comes to a complete stop.
15. DO NOT USE NEAR FLAMMABLE MATERIALS
• Sparks from use can cause fires.
16. HOLD MATERIAL TIGHTLY
• Always hold the work piece firmly and apply steady pressure.
• Use work piece holding devices when ever possible that diminish the possibility that persons will come in contact
with moving machine pieces, or spark/debris output from the machine.
17. DO NOT USE DAMAGED WHEELS
• Wheels that show excessive wear should be discarded.
18. USE WHEELS FROM RESPECTED MANUFACTURES
• Not all wheels are created equal. Wheels that are very inexpensive are usually manufactured cheaply.
• Use wheels of proper size
19. KNOW WHAT YOUR POLISHING/BUFFING/DEBURRING
• Avoid mixing different metals, alloys, and materials. To mix such materials might create a fire or explosion hazard
• Exotic materials such as titanium, magnesium, and other chemically active materials will present fire and explosion
hazards that if ignored can result in grave personal injury and/or property damage.
• Consult with your material supplier or other qualified expert regarding the materials on which you wish to work.
20. KEEP POLISHING LATHE MAINTAINED
• If damaged parts are found, immediately discontinue use of the polishing lathe and order replacement parts.
• Never perform maintenance on the polishing lathe with its electrical power source connected.
Page 7

21. DO NOT USE STONE WHEELS
• The use of stone or vitreous wheels on any Burr King grinder is prohibited. The machine guarding and dust scoops if
equipped are not suitable for these types of wheels. To do so will create an operator safety hazard.
22. ROTATIONAL SPEED WARNING, CONTACT WHEELS
Users are warned not to exceed the below listed revolutions per minute (RPM) on wheels. Failure to heed this warning
may lead to de-bonding, fragmentation, or other mechanical failure. Such failures may cause serious personal injury to
operators or bystanders, and/or cause property damage. All Burr King products are warranted for various time periods to
be free of material and/or workmanship defects. Burr King Manufacturing Companies standard warranty policy is
summarized as follows for contact wheels. 1 year from date of purchase if mounted on a Burr King machine purchased on
the same date or 90 days if purchased as a spare or replacement part. Our warranty does not apply to wheels that are
mounted on products not manufactured by Burr King Manufacturing Company, Inc.
Remember good safety practice demands guarding to protect operators and bystanders from wheel failure and/or debris.
Never use the subject contact wheels without proper guarding that meets commonly accepted safe practice. See OSHA,
U/L, CSA, CE, ISO and other respected safety standards.
23. OCCUPATIONAL NOISE EXPOSURE
Burr King products produce levels of noise consistent with their intended purposes. The level and spectral content of noise
produced is dependent on the product type, the degree that the product is maintained in proper operating condition, the
abrasive/media and accessories used, the specific application, and the surrounding environment. Noise levels produced by
various Burr King grinders and polishers, as measured at the Burr King factory, range from 80 to 93 decibels. Product
operators and persons in the immediate product vicinity should be protected from excessive noise levels as prescribed in
OSHA regulation 29, piece 1910.95 titled “Occupational Noise Exposure”.
ROTATING EQUIPMENT CAN BE DANGEROUS TO OPERATORS AND THOSE WHO MAY BE
IN ITS IMMEDIATE OPERATING VICINITY. IT IS THE ABSOLUTE AND DIRECT
RESPONSIBILITY OF PURCHASERS, MANAGERS, AND OPERATORS OF THIS EQUIPMENT
TO UNDERSTAND AND OBEY THE FOREGOING MINIMUM OPERATING SAFETY
REQUIREMENTS. IF YOU HAVE QUESTIONS OR SAFETY CONCERNS REGARDING
OPERATING THE SUBJECT EQUIPMENT PLEASE CALL YOUR AUTHORIZED BURR KING
DISTRIBUTOR, OR BURR KING MANUFACTURING AT 660-438-8998. YOUR SAFETY IS OUR
FOREMOST CONCERN!
Burr King Manufacturing disclaims any and all responsibility for injuries, damage, loss of income, or
other adverse consequence as might be incurred by purchasers, managers, and operators of this
equipment.
24. TRAINING
• Do train operators and others in safe operating practices
• Post these instructions so they are available for future reference and new operators.
Page 8

M1001 Dust Scoop Installation
Your new Model 1001 Polishing Lathe is fully assembled and ready to use. If you have ordered the optional
dust scoop kits please follow the directions below. The dust scoops are not wheel guards. The dust scoop
primary function is to funnel particulate to a collection unit. The dust scoops will accommodate wheels up to
10” in diameter and up to 2” in width. If you have any questions or need assistance please contact the factory.
To install dust scoop kit first remove 3 – 1/4 -28 allen head screw
(p/n 1435) which hold the shroud/dust cover (p/n 1034-1) to the
bearing mount housing (p/n 1033-1). The 1034-1 shroud and allen
screws will not be used with the dust scoop kits. Keep the shroud
and hardware for future use if you wish to discontinue use of the
dust scoops.
Next use the bearing mount shroud (p/n 1034-2) included in the
DS kit and mount to the bearing mount housing (p/n 1033-1).
Make sure the orientation matches the mounting locations on the
dust scoop (p/n DS1022(RH/LH). Next use the 1/4-28 x ¾ socket
head cap screws (p/n 1435) with washer (p/n 2-0065) and lock
washer (p/n 5-0032) to mount the dust scoop to the bearing mount
shroud.
Page 9

B U R R K IN G M F G . C O . , IN C .
1 2 2 0 T A M A R A L A N E
W A R S A W M O 6 5 3 5 5
W W W .B U R R K I N G .C O M
( 6 6 0 ) 4 3 8 - 8 9 9 8
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Operating instructions for the Model 1001 Polishing Lathe
The Model 1001 polisher is a double spindle polishing lathe. It is designed to use cotton, nylon, flap, wire, and
other buffing and/or de-burring wheels. Your Model 1001 may be fixed speed (single or three phase), or
variable speed single phase depending on the configuration ordered. The Model 1001 has an optional dust
collection adapter that will connect to a dust collection system with a recommended minimum of 500 CFPM.
Stone, vitreous, or other type grinding wheels must not be used on the Model 1001. For maximum
effectiveness, and operator safety use wheels manufactured by well-respected manufacturers.
•Use wheels that are the proper size and type for your machine.
•Do not use wheels that are old and/or excessively worn.
•Do not operate the buffing wheel in a reverse rotation. The spindle must rotate CCW when viewed
from the right side (opposite of the motor).
•Do not exceed the maximum recommended buffing wheel speed (see the manufacturer’s
instructions), or the 2500 RPM spindle speed for which your Model 1001 is designed to operate,
whichever is less.
Prior to operating the Model 1001 please take time to do the following:
1. Ensure that you have received all of the items that you ordered. Compare the packing slip with your purchase
order, and of course with the physical items received.
2. Verify that there is no obvious shipping damage. If shipping damage is discovered notify the freight carrier of
your intention to file a freight damage claim; they will assist you.
3. Verify that the AC power that is identified on the machine matches the AC power that you intend to operate
the machine. Do not modify the Model 1001 wiring or other electrical controls without the advice of the factory
or a competent electrician.
4. Do not modify or defeat any AC wiring safety feature. In example, do not remove the grounding pin on the
AC plug.
5. Read the Operator, and Operating Area Safety Instructions carefully. Ensure that all persons who will operate
the Model 1001, or who will work in the vicinity of the Model 1001 read, understand, and comply with these
instructions.
6. Ensure that the Model 1001 is located in an area that provides safe access to the machine such that operators
have clear and unobstructed working space. The work place should be free from floor obstructions, trip points,
and other faults that may reduce operator safety.
7. Ensure that the Model 1001 AC power source is properly sized for wire, and properly fused. As a guide the
following electrical service will reliably operate your 1.5 HP Model 1001 (you should consult a competent
electrician):
Service Minimum wire size Maximum fuse size
120VAC/1PH 12AWG copper 20 Ampere fast
220VAC/1PH 12AWG copper 10 Ampere fast
220VAC/3PH 12AWG copper 7 Ampere fast
440VAC/3PH 12AWG copper 3 Ampere fast
Page 10

8. All three phase electrical installations should include a magnetic starter. Magnetic starters protect motors
from “double phasing”, overheating, etc. thereby reducing the risk of damage to the equipment and/or fire
hazard to your facility.
Functional operating instructions for the Model 1001 polishing lathe
The Model 1001 was fully tested and verified to comply with requirements prior to shipping from the factory.
No adjustments should be necessary. You should perform the following steps:
1. With the machine securely bolted to its table, pedestal, and/or floor point connect the AC power to its
source.
2. Ensure the buffing wheels are firmly tightened to the spindle. A buffing wheel running in reverse rotation
can unscrew from the spindle, creating a serious personnel safety hazard. Insure that the Model 1001 spindle
operates CCW when viewed from the right side of the machine. Note that the left spindle has a left-hand
thread that assures the left buffing wheel will not spin off of the machine during correct rotation of the
spindle. The right spindle has a right-hand thread.
3. Your Model 1001 has been shipped to you with 2 cap plugs on each end of the spindle it is very important
that once you have selected the wheel you will be using on your machine that you cut the plug to the size of
the exposed thread. Failure to do so may expose the operator to risk of injury should clothing or loose
objects become snagged on the exposed area.
4. Engage the motor by placing the ON/OFF switch to ON. The wheel should rotate smoothly in a CCW
direction with the front face of the buffing wheel moving toward the floor. If either of these conditions are not
met turn the machine OFF immediately.
If the Model 1001 runs in reverse direction you must correct this by changing the main drive motor rotation
direction. FIRST DISCONNECT THE MACHINE FROM ITS AC POWER SOURCE. A COMPETENT
ELECTRICIAN SHOULD PERFORM ALL ELECTRICAL WORK ON THE MODEL 1001.
All single-phase Model 1001 polishing lathes are set up for correct rotation at the factory. The phasing of
your “in-house” electric service will affect three phase Model 1001 rotation.
1) Reverse the motor direction of a fixed speed three-phase motor by reversing any two legs of the input
power lines.
2) Reverse the motor direction of a fixed speed single phase motor by reversing leads 5 and 8 found within
the metal wiring box located on the motor, or as otherwise instructed on the actual motor label.
3) Reverse the direction of a variable speed motor by following the instructions supplied with the motor.
If your Model 1001 is equipped with variable speed control the wheel speed can be adjusted using the speed
control that will be mounted on the motor or on a separate control box.
If your Model 1001 is fixed speed, or variable speed turn the machine ON or OFF using the controls provided,
or by using the controls that are provided in your or by Burr King magnetic starters, etc.
Maintenance
FIRST DISCONNECT THE MACHINE FROM ITS AC POWER SOURCE.
Every thirty days or if the drive belt slips check the drive belt tension to adjust the belt tension:
•Remove the two screws that secure the aluminum cover plate on the right side of the main casting.
This plate bears the mark “Model 1001”.
•Loosen (do not remove) the two elastic nuts (use a 9/16-inch socket) inside the main frame near the
rear drive pulley. Use care not to nick or otherwise damage the pulley. The pulley has a series of
shallow groves that drive the Micro-V flat drive belt. Any damage to the groves will shorten belt life
significantly.
•Pull the main frame forward in respect to the motor. The frame will slide across the motor face with
the above elastic nuts loose.
Page 11

•The belt is properly tensioned when a force of approximately 5 pounds will deflect the belt
approximately ¼ inch near the center of the belt track.
•Tighten the two elastic nuts and reinstall the cover plate.
Vacuum or otherwise remove dust and debris build-up regularly from the machine,
There are no other maintenance actions required. All bearings are sealed for life and require no lubrication.
------------------------------------------------------------------------------------------------------------
Remember for operator safety and the continued effectiveness of your Model 1001:
Do not defeat the safety guards and other safety provisions of the Model 1001.
Do not reach inside the safety guards while the machine is running. To do so is hazardous.
Do not use fluids in your buffing process unless your Model 1001 is designed for liquid operation (NEMA
4, 4X). To do so may create an electrical safety hazard.
Do not use your Model 1001 to polish explosive materials unless it is equipped with explosion proof
electrical devices and motor.
Do not mix alloys in your buffing. To do so may create an explosion hazard.
Do not use stone or vitreous wheels on the Model 1001. To do so will create an operator safety hazard.
Do use eye, hand, face, arm, leg, feet and body protection that is adequate to protect against flying debris,
forcibly ejected work pieces, etc.
Do not wear loose fitting, of hanging clothing that might become entangled in the rotating wheels, or
shafts.
Do train operators and others in safe operating practices.
Post these or equivalent instructions such they are available for ready operator reference.
For spare parts, or other assistance contact your Burr King distributor; or, contact Burr King Manufacturing at
660-438-8998.
Wear proper clothing and
personal protection
equipment we operating
Page 12

BURR KING MFG. CO., INC
1220 Tamara Lane
Warsaw, MO 65355
www.burrking.com
(660)438-8998 • 800-621-2748
Fax (660)438-8991
Variabl Sp d Controll r Instruction Manual Add ndum
Congratulations on the purchase of your new Burr King. Your machine has
been configured with a variable speed controller also know as a VFD (variable fre-
quency drive)
Your VFD operates on 120 volt single phase
power. The VFD converts this power to 220
volt 3 phase power.
Your machine requires a 20 amp / 120 volt cir-
cuit to operate. NOTE: Do not confuse the plug
for a 220 volt circuit. Applying 220 volt power
to your preconfigured VFD is not only danger-
ous to you it will also damage the VFD and
possibly the motor.
If you are not familiar with electrical codes or are uncomfortable with electric-
ity please contact an electrician for further assistance.
About your controll r
The VFD controller consists of a start - stop switch and a potentiometer. ince
this controller is used for many different applications we have installed dust tight
plugs on the forward/reversing, and auto/manual switch locations.
Your machine is NOT configured to run in a reverse direction and modifying
your controller to run in a reverse direction is not recommended and will void any
factory warranties. Running your machine in the reverse direction may cause bod-
ily harm. If you need to run your machine is a reverse direction, please contact the
factory for proper components to run your machine without harm to you or the
people that maybe around your machine.
120 Volt/1phz/1.5 HP Motor - grind r kbac27d
Instructions to start your machin
After your machine has been plugged in to the correct volt-
age, move the stop/start switch to the lower most position. Raise
the switch to the upper most/ “ TART” position and release.
The switch will return to a “RUN’ position. To stop the machine
simply move the switch to the “ TOP” position.
The “RUN” position is a neutral position. If the event that
you loose power to the machine, the machine will not automati-
cally start after the power is restored. Also if the controller de-
tects an overload at the motor, it will disengage and not restart
until the operator switches the controller to the “ TOP” position,
then returns it to the “ TART” position.
After switching your machine to “ TOP” you will notice that
a braking system will apply a controlled amount of force to re-
duce the time needed for your machine to come to a complete
stop. Your machine may not come to a complete stop prior to
the brake disengaging.
IMPORTANT: If you are running a non-contact rubber wheel on
your machine, this brake may cause the wheel to come loose.
The shutdown procedure for your machine should be first to re-
duce the speed of the machine by moving the potentiometer to
“0” then switching the machine to the stop position.
NOTE: Your machine has been set to turn at 10% speed at “0”.
This is a designed safety measure, and not a defect.
What sp d to run your machin
The controller shows the speed in percentage, meaning if
your machine is set to run at 100% it is running approximately
8000 FPM, and at 50% it is running 4,000 FPM.
To figur your SFPM pl as visit our onlin calculator
at www.burrking.com/SFPM
If you are removing large amounts of material with a coarse
abrasive belt you will want to run your machine at 100% giving
you the best performance. Running at the maximum speed when
using a coarse belt allows the part to run cooler and the operator
to exert less pressure. New generation abrasives are designed to
run at these higher speeds and will perform best when running at
the higher speeds.
If you are removing small amounts, detail work or polishing
with a finer belt you may find that slowing the machine down
will help you control the heat in the part and only remove the
amount of material desired.
Please contact Burr King or your abrasive supplier for more
information on proper speeds for your application and belt selec-
tion. We have knowledge on many of the abrasive belts and can
help you get the most out of your new machine.
D tail d controll r information
A startup guide was included with your machine. If your
need a full copy of the manual please visit
Op rating Your Variabl Sp d Machin
Page 13

BURR KING MFG. CO., INC
1220 Tamara Lane
Warsaw, MO 65355
www.burrking.com
(660)438-8998 • 800-621-2748
Fax (660)438-8991
Variabl Sp d Controll r Instruction Manual Add ndum
Congratulations on the purchase of your new Burr King. Your machine has
been configured with a variable speed controller also know as a VFD (variable fre-
quency drive)
Your VFD operates on 220 volt, single phase power. The VFD converts this
power to 220 volt 3 phase power.
Your machine requires a 15 amp / 220 volt single phase circuit to operate. Ap-
plying three phase power to your preconfigured VFD is not only dangerous to you
it will also damage the VFD and possibly the motor.
If you are not familiar with electrical codes or are uncomfortable with electric-
ity please contact an electrician for further assistance.
About your controll r
The VFD controller consists of a start - stop switch and a potentiometer. ince
this controller is used for many different applications we have installed dust tight
plugs on the forward/reversing, and auto/manual switch locations.
Your machine is NOT configured to run in a reverse direction and modifying
your controller to run in a reverse direction is not recommended and will void any
factory warranties. Running your machine in the reverse direction may cause bod-
ily harm. If you need to run your machine is a reverse direction, please contact the
factory for proper components to run your machine without harm to you or the
people that maybe around your machine.
220 Volt/1phz/1.5 HP Motor -grind r kbac27d
Instructions to start your machin
After your machine has been plugged in to the correct volt-
age, move the stop/start switch to the lower most position. Raise
the switch to the upper most/ “ TART” position and release.
The switch will return to a “RUN’ position. To stop the machine
simply move the switch to the “ TOP” position.
The “RUN” position is a neutral position. If the event that
you loose power to the machine, the machine will not automati-
cally start after the power is restored. Also if the controller de-
tects an overload at the motor, it will disengage and not restart
until the operator switches the controller to the “ TOP” position,
then returns it to the “ TART” position.
After switching your machine to “ TOP” you will notice that
a braking system will apply a controlled amount of force to re-
duce the time needed for your machine to come to a complete
stop. Your machine may not come to a complete stop prior to
the brake disengaging.
IMPORTANT: If you are running a non-contact rubber wheel on
your machine, this brake may cause the wheel to come loose.
The shutdown procedure for your machine should be first to re-
duce the speed of the machine by moving the potentiometer to
“0” then switching the machine to the stop position.
NOTE: Your machine has been set to turn at 10% speed at “0”.
This is a designed safety measure, and not a defect.
What sp d to run your machin
The controller shows the speed in percentage, meaning if
your machine is set to run at 100% it is running approximately
8000 FPM, and at 50% it is running 4,000 FPM.
To figur your SFPM pl as visit our onlin calculator
at www.burrking.com/SFPM
If you are removing large amounts of material with a coarse
abrasive belt you will want to run your machine at 100% giving
you the best performance. Running at the maximum speed when
using a coarse belt allows the part to run cooler and the operator
to exert less pressure. New generation abrasives are designed to
run at these higher speeds and will perform best when running at
the higher speeds.
If you are removing small amounts, detail work or polishing
with a finer belt you may find that slowing the machine down
will help you control the heat in the part and only remove the
amount of material desired.
Please contact Burr King or your abrasive supplier for more
information on proper speeds for your application and belt selec-
tion. We have knowledge on many of the abrasive belts and can
help you get the most out of your new machine.
D tail d controll r information
A startup guide was included with your machine. If your
need a full copy of the manual please visit
https://acim.nidec.com/drives/kbelectronics
Op rating Your Variabl Sp d Machin
Page 14

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10
31
7
M1001 EXPLODED VIEW
1220 TAMARA LANE
WARSAW, MO 65355
PH: 660-438-8998
FAX: 660-438-8991
800-621-2748
E-MAIL: [email protected]
Page 15

M1001 PARTS LIST
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1 941
BASE-MACHINE
1
2
56C
MOTOR-CALL CUSTOMER SERVICE
1
3
908-1
C-FACE ADAPTER
1
4
1026A-2M
FRAME ASSEMBLY (M1001)
1
5
1033-1
MOUNT-BEARING
2
6
1034-1
SHROUD-BEARING
2
7
1028-7
SHAFT-SPINDLE
1
8 1030
FLANGE, WHEEL
4
9
1049-1
BRACKET-SUPPORT
1
10 1035
PLATE-COVER
1
11 37
CAPSCREW 5/16-18 X 3/4
4
12 4
WASHER 5/16 SAE
4
13
1-0003
CAPSCREW 3/8-16 x 1 1/4
4
14 17
WASHER 3/8 AN960-616
6
15
5-0014
WASHER 3/8 INTERNAL STAR
4
16 42
WASHER 3/8 FLAT GR.8
6
17 920
STUD 3/8 x 1 1/2 DOUBLE
2
18
20-0014
PULLEY-2.5 x .625
1
19
20-0013-1
PULLEY-2 x 30MM
1
20
1039-1
BELT- MICRO-V
1
21
2-0027
SHCS 5/16-18 x 2
5
22 39
NUT 3/8-24 JAM ESNA
2
23
11-0015
BALL BEARING
2
24
701J
RING-RETAINING 1 3/16
2
25
7-0015
SHCS 1/4-28 x 5
12
26 1435
SHCS 1/4-28 x 3/4
8
27
7-0013
NUT 3/4-10 R.H.
1
28
7-0014
NUT 3/4-10 L.H.
1
29
5-0032
WASHER 1/4 SPLIT LOCK
2
30
2-0065
WASHER 5/16 SAE
2
31
2-0028
BHSHCS 1/4-28 x 1/2
2
32 25
SET SCREW 5/16-18 X 3/8 CP
2
33
CAP
CAP-SAFETY 3/4
2
1220 TAMARA LANE
WARSAW, MO 65355
PH: 660-438-8998
FAX: 660-438-8991
800-621-2748
E-MAIL: [email protected]
Page 16

8.30
9.24
12.84
29.44
FRONT VIEW
.31 THRU
4X MOUNTING HOLES
7.25
7.75
3.5
BOTTOM VIEW
8.80
19.17
21.57
M1001 FOOTPRINT
R.H. VIEW
1220 TAMARA LANE
WARSAW, MO 65355
PH: 660-438-8998
FAX: 660-438-8991
800-621-2748
E-MAIL: [email protected]
Page 17

576
3142
M1001 D.S. PARTS LIST
NOTE: 1034-2 REPLACES 1034-1 ON STANDARD M1001
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
1034-2
SHROUD-BEARING MOUNT
2
2
DS1022LH
SCOOP-DUST L.H.
1
3
DS1022RH
SCOOP-DUST R.H.
1
4
2-0026
SHCS 1/4-28 x 1
6
5 1435
SHCS 1/4-28 x 3/4
4
6
2-0065
WASHER 5/16 SAE
4
7
5-0032
WASHER 1/4 SPLIT LOCK
4
1220 TAMARA LANE
WARSAW, MO 65355
PH: 660-438-8998
FAX: 660-438-8991
800-621-2748
E-MAIL: [email protected]
Page 18

29.64
4.57
14.25
15.22
9.13
FRONT VIEW
R6.09
10.17
3.90
BOTTOM VIEW
M1001 DUST SCOOP DIM.
R.H. VIEW
1220 TAMARA LANE
WARSAW, MO 65355
PH: 660-438-8998
FAX: 660-438-8991
800-621-2748
E-MAIL: [email protected]
Page 19

29.63
10.17
20.50
8.30
4.36
3.90
3/4-10
RH THD
3/4-10
LH THD
8.80
3.50
9.12
19.02
5.75
BASE HEIGHT
23.09
7.75
7.25
.31
4 places
.53
.53
RIGHT SIDE VIEW
MOUNTING PATTERN
M1001
FOOT PRINT
FRONT VIEW
TOP VIEW
NEW
A
A
1 OF 1
SHEET
NOTES:
1001 w DS
E-MAIL: [email protected]
800-621-2748
FAX: 660-438-8991
PH: 660-438-8998
WARSAW, MO 65355
1220 TAMARA LANE
TITLE:
THE DATA CONTAINED HEREIN IS THE SOLE PROPERTY
OF BURR KING MFG. CO., INC. REPRODUCTION OR
DISTRIBUTION OF THIS DATA IS STRICTLY PROHIBITED
WITHOUT CONSENT OF BURR KING MFG. CO., INC.
DATE DRAWN:
REV.
PART NO.
1) All dims are approx
Since your motor may be different
center line dims are given
Page 20
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