
Table of Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . 3
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Principle of operation. . . . . . . . . . . . . . . . . . . . . . . 3
Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Process diagram . . . . . . . . . . . . . . . . . . . . . . . . 4
Sealing systems. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Options/ Accessories . . . . . . . . . . . . . . . . . . . . . . . 4
On/ Off switch . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety information . . . . . . . . . . . . . . . . . . . . . . . . 4
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . 5
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Transportation of packaged pump . . . . . . . . . . . . . . . . 5
Transport in unpacked state . . . . . . . . . . . . . . . . . . . 5
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Short-term Storage . . . . . . . . . . . . . . . . . . . . . . . . 5
Removal from storage . . . . . . . . . . . . . . . . . . . . . . 5
Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Starting-up of the vacuum pump after storage. . . . . . . . . 5
Installation and Commissioning . . . . . . . . . . . . . . . . . . 5
Installation prerequisites . . . . . . . . . . . . . . . . . . . . . 5
Local installation . . . . . . . . . . . . . . . . . . . . . . . . 6
Suction Connection . . . . . . . . . . . . . . . . . . . . . . 6
Discharge connection . . . . . . . . . . . . . . . . . . . . . 6
Cooling liquid connections (CL) . . . . . . . . . . . . . . . . 7
Injection point connection (INJ) . . . . . . . . . . . . . . . . 7
Fitting the coupling . . . . . . . . . . . . . . . . . . . . . . 7
Axial displacement. . . . . . . . . . . . . . . . . . . . . . 7
Electrical connection/ Checks . . . . . . . . . . . . . . . . . 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical connection . . . . . . . . . . . . . . . . . . . . . . 7
Connecting up of lines/ pipes . . . . . . . . . . . . . . . . . 8
Filling up with oil. . . . . . . . . . . . . . . . . . . . . . . . 8
Saving the operating parameters . . . . . . . . . . . . . . . 8
Recommendations on operation . . . . . . . . . . . . . . . . . 9
Application. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Switching the vacuum pump on/ off. . . . . . . . . . . . . . 9
First start-up of the system . . . . . . . . . . . . . . . . . 9
Switching off the system . . . . . . . . . . . . . . . . . . 9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance program. . . . . . . . . . . . . . . . . . . . . . 10
Monthly: . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Yearly: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Every 5'000 operating hours: . . . . . . . . . . . . . . . . . 10
Every 10’000 operating hours: . . . . . . . . . . . . . . . . 10
Every 16’000 operating hours, at the latest after 4 Years:. . . 10
Checking the oil. . . . . . . . . . . . . . . . . . . . . . . . . 10
Checking the oil level . . . . . . . . . . . . . . . . . . . . . 10
Topping up with oil. . . . . . . . . . . . . . . . . . . . . . 10
Life-span of the Oil . . . . . . . . . . . . . . . . . . . . . . . 11
Changing the oil . . . . . . . . . . . . . . . . . . . . . . . . 11
Draining oil . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Filling in new oil . . . . . . . . . . . . . . . . . . . . . . . 11
Checking the cooling liquid . . . . . . . . . . . . . . . . . . . 11
Checking the cooling liquid flow rate . . . . . . . . . . . . . 11
Checking the cooling liquid temperature . . . . . . . . . . . 11
Draining the cooling liquid . . . . . . . . . . . . . . . . . . . 11
Checking the current consumption . . . . . . . . . . . . . . . 11
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Removal from service . . . . . . . . . . . . . . . . . . . . . . . 12
Temporary removal from service . . . . . . . . . . . . . . . . 12
Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . 12
Dismantling and Disposal of the vacuum pump . . . . . . . . . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Oil type/ quantity . . . . . . . . . . . . . . . . . . . . . . . . . 18
Oil type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Oil quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
EU-Declaration of Conformity . . . . . . . . . . . . . . . . . . . 21
Introduction
Page 2
Introduction
Congratulations on your purchase of the Busch vacuum pump. With
watchful observation of the field’s requirements, innovation and steady
development Busch delivers modern vacuum and pressure solutions
worldwide.
These operating instructions contain information for
–product description,
–security,
–transport,
–storage,
–installation and commissioning,
–maintenance,
–overhaul,
–troubleshooting
of the vacuum pump.
For the purpose of these instructions, “handling” the vacuum pump
means the transport, storage, installation, commissioning, influence on
operating conditions, maintenance, troubleshooting and overhaul of
the vacuum pump.
Prior to handling the vacuum system, these operating instructions
shall be read and understood. If anything remains to be clarified
please contact your Busch representative!
Keep these operating instructions and, if applicable, other pertinent
operating instructions available on site.