BUSCH MINK MV 0500 B User manual

Instruction Manual
Mink
Claw Vacuum Pumps
MV 0500 B, MV 0600 B
0870168621/-0001_en / Original instructions / Modifications reserved 21/10/2019
Busch Produktions GmbH
Schauinslandstraße 1, 79689 Maulburg
Germany

Table of Contents
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Table of Contents
1 Safety........................................................................................................................... 3
2 Product Description ..................................................................................................... 4
2.1 Operating Principle............................................................................................... 5
2.2 Application ........................................................................................................... 6
2.3 Standard Features................................................................................................. 6
2.3.1 Vacuum Relief Valve..................................................................................6
2.4 Optional Accessories............................................................................................. 6
2.4.1 Inlet Filter ..................................................................................................6
3 Transport ..................................................................................................................... 7
4 Storage......................................................................................................................... 7
5 Installation................................................................................................................... 8
5.1 Installation Conditions ..........................................................................................8
5.2 Connecting Lines / Pipes ......................................................................................9
5.2.1 Suction Connection....................................................................................9
5.2.2 Discharge Connection................................................................................9
5.3 Filling Oil..............................................................................................................9
5.4 Electrical Connection (for Variable-frequency Drive) ............................................. 10
5.4.1 Wiring Diagram Three-Phase Motor ..........................................................11
5.4.2 Wiring Diagram Variable-Frequency Drive.................................................12
6 Commissioning............................................................................................................ 13
6.1 Variable-Frequency Drive Overview ..................................................................... 14
6.1.1 Overview I/0 Connection ..........................................................................16
6.1.2 DIP-Switch.................................................................................................17
6.1.3 Speed Control............................................................................................18
6.1.4 Pressure Control ........................................................................................19
6.2 Conveying Condensable Vapours ......................................................................... 21
7 Maintenance................................................................................................................ 21
7.1 Maintenance Schedule.......................................................................................... 22
7.2 Oil Level Inspection .............................................................................................. 22
7.3 Cleaning from Dust and Dirt................................................................................. 23
7.4 Oil Change...........................................................................................................23
8 Overhaul...................................................................................................................... 25
9 Decommissioning ........................................................................................................ 25
9.1 Dismantling and Disposal...................................................................................... 25
10 Spare Parts................................................................................................................... 26
11 Troubleshooting........................................................................................................... 27
12 Technical Data ............................................................................................................. 29
13 Oil ............................................................................................................................... 29
14 EU Declaration of Conformity ...................................................................................... 30

Safety | 1
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1 Safety
Prior to handling the machine, this instruction manual should be read and understood. If
anything needs to be clarified, please contact your Busch representative.
Read this manual carefully before use and keep for future reference.
This instruction manual remains valid as long as the customer does not change anything
on the product.
The machine is intended for industrial use. It must be handled only by technically trained
personnel.
Always wear appropriate personal protective equipment in accordance with the local
regulations.
The machine has been designed and manufactured according to state-of-the-art meth-
ods. Nevertheless, residual risks may remain. This instruction manual highlights potential
hazards where appropriate. Safety notes and warning messages are tagged with one of
the keywords DANGER, WARNING, CAUTION, NOTICE and NOTE as follows:
DANGER
... indicates an imminent dangerous situation that will result in death or serious injuries if
not prevented.
WARNING
... indicates a potentially dangerous situation that could result in death or serious injuries.
CAUTION
... indicates a potentially dangerous situation that could result in minor injuries.
NOTICE
... indicates a potentially dangerous situation that could result in damage to property.
NOTE
... indicates helpful tips and recommendations, as well as information for efficient and
trouble-free operation.

2 | Product Description
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2 Product Description
Version: Speed Control
IN
OUT
OFP OSG ODPCAOCAI EB EBMTB
VFD NP
IN Suction connection ODP Oil drain plug
OUT Discharge connection CAI Cooling air inlet
OFP Oil fill plug (=Venting valve) CAO Cooling air outlet
OSG Oil sight glass VFD Variable-frequency drive
EB Eye bolt NP Nameplate
MTB Motor terminal box

Product Description | 2
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Version: Pressure Control
IN
OUT
OFP OSG ODPCAOCAI EB EBMTB
VFD NP
PSA2
IN Suction connection ODP Oil drain plug
OUT Discharge connection CAI Cooling air inlet
OFP Oil fill plug (=Venting valve) CAO Cooling air outlet
OSG Oil sight glass VFD Variable-frequency drive
EB Eye bolt NP Nameplate
PSA2 Pressure transmitter 2 MTB Motor terminal box
PSA1 Pressure transmitter 1 (not shown) delivered loosely
NOTE
Technical term.
In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum
pump’.
NOTE
Illustrations
In this instruction manual the illustrations may differ from the machine appearance.

2 | Product Description
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2.1 Operating Principle
The machine works on the claw principle.
The Mink MM is fully air-cooled thanks to an integrated fan in the drive unit.
2.2 Application
The machine is intended for the suction of air and other dry, non-aggressive, non-toxic
and non-explosive gases.
Conveying of other media leads to an increased thermal and/or mechanical load on the
machine and is permissible only after a consultation with Busch.
The machine is intended for the placement in a non-potentially explosive environment.
The machine is not capable of maintaining ultimate pressure.
– The minimum allowed ultimate pressure is to be read from the nameplate of the
machine.
– By means of process control and/or vacuum relief valves it must be made sure
that the minimum allowed ultimate pressure will not be underrun.
The machine is suitable for continuous operation.
Permitted environmental conditions, see Technical Data [►29].
2.3 Standard Features
2.3.1 Vacuum Relief Valve
The ultimate pressure is limited by a vacuum relief valve. The vacuum relief valve is ad-
justed ex-works to the minimum permitted ultimate pressure (see nameplate).
If the machine operates with a variable-frequency drive using the pressure control mode,
the ultimate pressure is limited electronically by the variable-frequency drive and the
pressure control.
2.4 Optional Accessories
2.4.1 Inlet Filter
The inlet filter protects the machine against dust and other solids in the process gas. The
inlet filter is available with a paper or polyester cartridge.

Transport | 3
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3 Transport
WARNING
Suspended load.
Risk of severe injury!
• Do not walk, stand or work under suspended loads.
WARNING
Lifting the machine using the motor eye bolt.
Risk of severe injury!
• Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as
shown.
• Make sure that the eyebolt (EB) is in faultless condition, fully screwed in and tightened
by hand.
SCH
Mink
B
U
Use both eye bolts!
Machine weight:
see the technical data or the nameplate (NP)
• Check the machine for transport damage.
If the machine is secured to a base plate:
• Remove the machine from the base plate.
4 Storage
• Seal all apertures with adhesive tape or reuse provided caps.
If the machine is to be stored for more than 3 months:
• Wrap the machine in a corrosion inhibiting film.
• Store the machine indoors, dry, dust free and if possible in original packaging
preferably at temperatures between 0 ... 40 °C.

5 | Installation
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5 Installation
5.1 Installation Conditions
NOTICE
Use of the machine outside of the permitted installation conditions.
Risk of premature failure!
Loss of efficiency!
• Take care that the installation conditions are fully complied with.
SCH
Mink
B
U
~1 m
~1 m
~1 m
~1 m
Other values may apply after Busch approval
• Make sure that the environment of the machine is not potentially explosive.
• Make sure that the ambient conditions comply with the Technical Data [►29].
• Make sure that the environmental conditions comply with the protection class of the
motor and the electrical instruments.
• Make sure that the installation space or location is vented such that sufficient cooling
of the machine is provided.
• Make sure that cooling air inlets and outlets are not covered or obstructed and that
the cooling air flow is not affected adversely in any other way.
• Make sure that the oil sight glass (OSG) remains easily visible.
• Make sure that enough space remains for maintenance work.
• Make sure that the machine is placed or mounted horizontally, a maximum of 1° in
any direction is acceptable.
• Check the oil level, see Oil Level Inspection [►22].
• Make sure that all provided covers, guards, hoods, etc. are mounted.
If the machine is installed at an altitude greater than 1000 meters above sea level:
• Contact your Busch representative, the motor should be derated or the ambient
temperature limited.

Installation | 5
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5.2 Connecting Lines / Pipes
• Remove all protective caps before installation.
• Make sure that the connection lines cause no stress on the machine‘s connection; if
necessary use flexible joints.
• Make sure that the line size of the connection lines over the entire length is at least as
large as the connections of the machine.
In case of very long connection lines it is advisable to use larger line sizes in order to
avoid a loss of efficiency. Seek advice from your Busch representative.
5.2.1 Suction Connection
Connection size(s):
– G3
Depending on the specific order, other connection dimensions may apply.
5.2.2 Discharge Connection
Connection size(s):
– R2
Depending on the specific order, other connection dimensions may apply.

5 | Installation
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5.3 Filling Oil
NOTICE
Use of an inappropriate oil.
Risk of premature failure!
Loss of efficiency!
• Only use an oil type which has previously been approved and recommended by
Busch.
For oil type and oil capacity see Technical Data [►29] and Oil [►29].
MAX
MIN
3
12
1
4
3
Busch Oil
SCH
Mink
B
U
Check oil level
The oil level should stay constant over the lifetime of the oil. If the level does fall, this in-
dicates a leak and the machine requires repair.

Installation | 5
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5.4 Electrical Connection (for Variable-frequency Drive)
DANGER
Live wires.
Risk of electrical shock.
• Electrical installation work must only be executed by qualified personnel.
• Make sure that the power supply for the drive is compatible with the data on the
nameplate of the variable-frequency drive.
• Make sure that the motor of the machine will not be affected by electric or electro-
magnetic disturbance from the mains; if necessary seek advice from Busch.
• Make sure that the EMC-class of the machine confirms with the requirements of your
supply network system, if necessary provide further interference suppression (EMC-
Class of the machine see Technical Data [►29]).
• We recommend to use gG/gL (IEC 60269-1) (class T for UL/CSA) 25 A fuses. Make
sure that the response time is below 0.4 seconds.
In case of using a residual current protective device:
• Use an all-current sensitive residual current protective device (type B).
• Electrically connect the variable-frequency drive (VFD).
5.4.1 Wiring Diagram Three-Phase Motor
NOTICE
Incorrect direction of rotation.
Risk of damage to the machine!
• Operation in the wrong direction of rotation can destroy the machine in a short time!
Prior to start-up, ensure that the machine is operated in the right direction.
• Determine the intended direction of rotation with the arrow (stuck on or cast).
• Jog the motor briefly.
If the rotation of the motor must be changed:
• Switch any two of the motor phase wires.
Delta connection (low voltage): Star connection (high voltage):

5 | Installation
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Double star connection, multi-voltage
motor with 9 pins (low voltage):
Star connection, multi-voltage motor
with 9 pins (high voltage):
5.4.2 Wiring Diagram Variable-Frequency Drive
CAUTION
The machine can start immediately when power is supplied.
Risk of inadvertent start-up!
• Make sure that a start-up will not lead to a dangerous situation.
3
2
1
L1 L2 L3
PE
PE2
The leakage current exceeds 3.5 mA. According to EN 61800-5-1 an additional protect-
ive earth conductor (PE2) must be provided:
• Connect the additional protective earth conductor (PE2). Use at least the same cross
section as for PE.

Commissioning | 6
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6 Commissioning
NOTICE
Lubricating a dry running machine (compression chamber).
Risk of damage to the machine!
• Do not lubricate the compression chamber of the machine with oil or grease.
CAUTION
During operation the surface of the machine may reach temperatures of more than
70°C.
Risk of burns!
• Avoid contact with the machine during and directly after operation.
CAUTION
Noise of running machine.
Risk of damage to hearing!
If persons are present in the vicinity of a non noise insulated machine over extended
periods:
• Make sure that ear protection is being used.
• Make sure that the installation conditions (see Installation Conditions [►8]) are met.
• Switch on the machine.
NOTICE
Frequent starts and stops by connecting and disconnecting from the power supply.
Risk of damage to the machine!
Starting the machine by connecting and disconnecting the power supply is permitted
max. 1x per minute. Between disconnecting and connecting at least 10 seconds must
have been passed. If the process requires more frequent starts/stops of the machine:
• Use the digital start signal.
• Maximum permissible number of starts by using the digital signal: unlimited
As soon as the machine is operated under normal operating conditions:
• Measure the motor current and record it as reference for future maintenance and
troubleshooting work.

6 | Commissioning
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6.1 Variable-Frequency Drive Overview
FUNCT
Main Menu
Quick Setup
( 17 )
Parameters
( 12 )
STOP READY
ID: M1
( 5 )
Monitor
Control unit
Key Overview
FUNCT
Move cursor right
Scroll menu down; decrease value
Scroll menu up; increase value
Change control place
Access control page
Change direction
Enter active level/item;
Confirm selection
Move backward in menu;
Exit edit mode;
Reset faults with long press
Mover cursor left
Stop button Start button

Commissioning | 6
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Display Overview
I/0
Location field
(Parameter ID number
and current menu lacation)
Direction
Status field
READY/NOT READY/FAULT
Number of items in the group
Status field
STOP/RUN
Activated group/item
Press OK to enter
Control place:
PC/I0/KEYPAD/FIELDBUS
ALARM

6 | Commissioning
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6.1.1 Overview I/0 Connection
* Selectable signals via DIP-Switch between voltage and current
*
*

Commissioning | 6
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6.1.2 DIP-Switch
DIP-Switch Description Standard
AI1 C = Analogue input 1 operates in current mode (2 … 20 mA)
0 = Analogue input 1 located in test mode
V = Analogue input 1 operates in voltage mode (2 … 10 V)
V
AI2 C = Analogue input 2 operates in current mode (2 … 20 mA)
0 = Analogue input 2 located in test mode
V = Analogue input 2 operates in voltage mode (2 … 10 V)
C
AI0 C = Analogue output operates in current mode (2 … 20 mA)
0 = Analogue output located in test mode
V = Analogue output operates in voltage mode (2 … 10 V)
C
DI 0 = Digital input is isolated by grounding
1 = Common grounding of digital input is connected to 24 V
2 = Common grounding of digital input is connected to
ground
2
RS 485 0 = Connection resistance 120 Ohm is connected
1 = Pull-Up and Pull-Down resistance of 10k Ohm for bias
voltage is connected
2 = No timing settings and no bias voltage resistance are con-
nected
2

6 | Commissioning
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6.1.3 Speed Control
NOTICE
Changing of any other parameters than described below.
Risk of damage to the machine!
• Do not change any other parameter than described below.
NOTE: VFD parameter settings for speed control
–MV 0500 B - T434216016
–MV 0600 B - T434200760
NOTICE
Motor speed exceeds the permitted motor speed range.
Risk of damage to the machine!
• Check the Technical Data [►29] for permitted motor speed range.
• Make sure to comply with it.
Change Values
Range of settings: 20 Hz … 60 Hz
Main Menu
Quick Setup
( 17 )
Parameters
( 12 )
STOP READY
ID: M1
( 5 )
Monitor
65
21
34

Commissioning | 6
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6.1.4 Pressure Control
NOTICE
Changing of any other parameters than described below.
Risk of damage to the machine!
• Do not change any other parameter than described below.
NOTE: VFD parameter settings for pressure control
–MV 0500 B - T434215938
–MV 0600 B - T434215939
Piping and Instrumentation Diagram
PSA1
P
M
CPL MOT
PSA2
P
OUT
VFD*
NRV
*also termed VSD
Process
process
(included)
inlet gas
CPL Coupling PSA1 Pressure transmitter 1
MOT Motor PSA2 Pressure transmitter 2
OUT Discharge connection NRV Non-return valve
VFD Variable-frequency drive
Change Values
Main Menu
Quick Setup
( 17 )
Parameters
ID: M1
Monitor
21
34
STOP READY Keypad
STOP READY Keypad
STOP READY Keypad
STOP READY Keypad
( 5 )
( 12 )
ID:167ID:167
Output Frequency Motor Tourque
Motor Current Motor Shaft Power
Output Frequency Motor Tourque
Motor Current Motor Shaft Power
200.00 mbar
190.00 mbar

6 | Commissioning
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6.1.4.1 Parameter settings for exact pressure control
PID Control Settings
P3.13.1.1 PID Gain
If the value of the parameter is set to 100% a change of 10% in the error value causes
the controller output to change by 10%.
Preset value: 400%
P3.13.1.2 PID Integration Time
If this parameter is set to 1.00 second a change of 10% in the error value causes the
controller output to change by 10%/s.
Preset value: 0,5 s.
Nominal Values
P3.13.2.1 Keypad SP 1
Setting the nominal value in mbar.
Preset value: 400 mbar
Sleep Settings
Sleep will put the machine to sleep-mode when the pressure level is steady.
P3.13.5.1 SP 1 Sleep Frequency
This function will put the drive into sleep mode if the set point is reached and the output
frequency stays below the sleep limit for a longer time than set in the sleep delay
Preset value: 20,2 Hz
• do not set the value below 20,2 Hz, otherwise sleep-mode will be disabled.
P3.13.5.2 SP 1 Sleep Time Delay
Time of working at minimum frequency, before entering sleep-mode condition.
Preset value: 5s
P3.13.5.3 SP 1 Sleep Wake-Up Limit
Defines the PID feedback error limit for the wake-up function. The drive exits from
sleep-mode if the Error exceeds this value.
Preset value: 10,0 mbar