BUSCH Mink MV 1202 A User manual

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Instruction Manual
MINK
Claw Vacuum Pumps
MV 1202 A
0870159870/A0002_en / Original instructions / Modifications reserved 12/08/2020
Busch Produktions GmbH
Schauinslandstraße 1, 79689 Maulburg
Germany

Table of Contents
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Table of Contents
1 Safety .......................................................................................................................................3
2 Product Description ..................................................................................................................4
2.1 Operating Principle .......................................................................................................... 5
2.2 Application....................................................................................................................... 5
2.3 Standard Features ............................................................................................................ 5
2.3.1 Vacuum Relief Valve ............................................................................................. 5
2.4 Optional Accessories ........................................................................................................ 5
2.4.1 Inlet Filter ..............................................................................................................5
3 Transport ..................................................................................................................................6
4 Storage .....................................................................................................................................6
5 Installation................................................................................................................................7
5.1 Installation Conditions...................................................................................................... 7
5.2 Connecting Lines / Pipes .................................................................................................. 8
5.2.1 Suction Connection ...............................................................................................8
5.2.2 Discharge Connection ........................................................................................... 8
5.3 Filling Oil.......................................................................................................................... 9
5.4 Electrical Connection ........................................................................................................ 9
5.4.1 Wiring Diagram Three-Phase Motor...................................................................... 10
6 Commissioning.........................................................................................................................11
6.1 Conveying Condensable Vapours..................................................................................... 12
7 Maintenance.............................................................................................................................12
7.1 Maintenance Schedule ..................................................................................................... 13
7.2 Oil Level Inspection.......................................................................................................... 14
7.3 Cleaning from Dust and Dirt ............................................................................................ 15
7.4 Oil Change....................................................................................................................... 15
8 Overhaul...................................................................................................................................17
9 Decommissioning.....................................................................................................................17
9.1 Dismantling and Disposal ................................................................................................. 17
10 Spare Parts................................................................................................................................18
11 Troubleshooting .......................................................................................................................18
12 Technical Data..........................................................................................................................20
13 Oil ............................................................................................................................................20
14 EU Declaration of Conformity...................................................................................................21

Safety | 1
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1 Safety
Prior to handling the machine, this instruction manual should be read and understood. If
anything needs to be clarified, please contact your Busch representative.
Read this manual carefully before use and keep for future reference.
This instruction manual remains valid as long as the customer does not change anything
on the product.
The machine is intended for industrial use. It must be handled only by technically trained
personnel.
Always wear appropriate personal protective equipment in accordance with the local
regulations.
The machine has been designed and manufactured according to state-of-the-art meth-
ods. Nevertheless, residual risks may remain. This instruction manual highlights potential
hazards where appropriate. Safety notes and warning messages are tagged with one of
the keywords DANGER, WARNING, CAUTION, NOTICE and NOTE as follows:
DANGER
... indicates an imminent dangerous situation that will result in death or serious injuries if
not prevented.
WARNING
... indicates a potentially dangerous situation that could result in death or serious injuries.
CAUTION
... indicates a potentially dangerous situation that could result in minor injuries.
NOTICE
... indicates a potentially dangerous situation that could result in damage to property.
NOTE
... indicates helpful tips and recommendations, as well as information for efficient and
trouble-free operation.

2 | Product Description
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2 Product Description
CAI IN OFP MTB
OUTODPOSG CAO
IN Suction connection ODP Oil drain plug
OUT Discharge connection MTB Motor terminal box
OFP Oil fill plug (=Venting valve) CAI Cooling air inlet
OSG Oil sight glass CAO Cooling air outlet
NOTE
Technical term.
In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum
pump’.
NOTE
Illustrations
In this instruction manual the illustrations may differ from the machine appearance.

Product Description | 2
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2.1 Operating Principle
The machine works on the claw principle.
The MINK is fully air-cooled thanks to an integrated fan in the drive unit.
2.2 Application
The machine is intended for the suction of air and other dry, non-aggressive, non-toxic
and non-explosive gases.
Conveying of other media leads to an increased thermal and/or mechanical load on the
machine and is permissible only after a consultation with Busch.
The machine is intended for the placement in a non-potentially explosive environment.
The machine is not capable of maintaining ultimate pressure.
– The minimum allowed ultimate pressure is to be read from the nameplate of the
machine.
– By means of process control and/or vacuum relief valves it must be made sure
that the minimum allowed ultimate pressure will not be underrun.
The machine is suitable for continuous operation.
Permitted environmental conditions, see Technical Data [►20].
2.3 Standard Features
2.3.1 Vacuum Relief Valve
The ultimate pressure is limited by a vacuum relief valve. The vacuum relief valve is ad-
justed ex-works to the minimum permitted ultimate pressure (see nameplate).
2.4 Optional Accessories
2.4.1 Inlet Filter
The inlet filter protects the machine against dust and other solids in the process gas. The
inlet filter is available with a paper or polyester cartridge.

3 | Transport
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3 Transport
WARNING
Suspended load.
Risk of severe injury!
• Do not walk, stand or work under suspended loads.
WARNING
Lifting the machine using the motor eye bolt.
Risk of severe injury!
• Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as
shown.
• Make sure that the eyebolt(s) (EB) is/are in faultless condition, fully screwed in and
tightened by hand.
SCH
Mink
B
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Use both eye bolts!
Machine weight:
see the technical data or the nameplate (NP)
• Check the machine for transport damage.
If the machine is secured to a base plate:
• Remove the machine from the base plate.
• Mount the rubber feet, delivered loose, to the machine's base frame.
4 Storage
• Seal all apertures with adhesive tape or reuse provided caps.
If the machine is to be stored for more than 3 months:
• Wrap the machine in a corrosion inhibiting film.
• Store the machine indoors, dry, dust free and if possible in original packaging
preferably at temperatures between 0 ... 40 °C.

Installation | 5
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5 Installation
5.1 Installation Conditions
NOTICE
Use of the machine outside of the permitted installation conditions.
Risk of premature failure!
Loss of efficiency!
• Take care that the installation conditions are fully complied with.
SCH
Mink
B
U
~1 m
~1 m ~1 m
~1 m
Other values may apply after Busch approval
• Make sure that the environment of the machine is not potentially explosive.
• Make sure that the ambient conditions comply with the Technical Data [►20].
• Make sure that the environmental conditions comply with the protection class of the
motor and the electrical instruments.
• Make sure that the installation space or location is vented such that sufficient cooling
of the machine is provided.
• Make sure that cooling air inlets and outlets are not covered or obstructed and that
the cooling air flow is not affected adversely in any other way.
• Make sure that the oil sight glass (OSG) remains easily visible.
• Make sure that enough space remains for maintenance work.
• Make sure that the machine is placed or mounted horizontally, a maximum of 1° in
any direction is acceptable.
• Check the oil level, see Oil Level Inspection [►14].
• Make sure that all provided covers, guards, hoods, etc. are mounted.
If the machine is installed at an altitude greater than 1000 meters above sea level:
• Contact your Busch representative, the motor should be derated or the ambient
temperature limited.

5 | Installation
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5.2 Connecting Lines / Pipes
WARNING
Rotating Parts.
Risk of severe injury!
• Do not operate the machine without suction / discharge connection installed.
• Remove all protective covers before installation.
• Make sure that the connection lines cause no stress on the machine‘s connection; if
necessary use flexible joints.
• Make sure that the line size of the connection lines over the entire length is at least as
large as the connections of the machine.
In case of very long connection lines it is advisable to use larger line sizes in order to
avoid a loss of efficiency. Seek advice from your Busch representative.
5.2.1 Suction Connection
NOTICE
Ingress of foreign objects or liquids.
Risk of damage to the machine!
If the inlet gas contains dust or other foreign solid particles:
• Install a suitable filter (5micron or less) upstream from the machine.
Connection size(s):
– DN100 PN10/16
Depending on the specific order, other connection dimensions may apply.
5.2.2 Discharge Connection
Connection size(s):
– DN100 PN10/16
Depending on the specific order, other connection dimensions may apply.
• Make sure that the discharged gas will flow without obstruction. Do not shut off or
throttle the discharge line or use it as a pressurised air source.
Unless the aspirated air is discharged to the environment right at the machine:
• Make sure that the discharge line either slopes away from the machine or provide a li-
quid separator or a siphon with a drain cock, so that no liquids can flow back into the
machine.

Installation | 5
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5.3 Filling Oil
NOTICE
Use of an inappropriate oil.
Risk of premature failure!
Loss of efficiency!
• Only use an oil type which has previously been approved and recommended by
Busch.
For oil type and oil capacity see Technical Data [►20] and Oil [►20].
1
4
MAX
MIN
3
2
Busch Oil
SCH
Mink
BU
Check oil level
The oil level should stay constant over the lifetime of the oil. If the level does fall, this in-
dicates a leak and the machine requires repair.
5.4 Electrical Connection
DANGER
Live wires.
Risk of electrical shock.
• Electrical installation work must only be executed by qualified personnel.
• Make sure that the power supply for the motor is compatible with the data on the
nameplate of the motor.
• The electrical installation must comply with applicable national and international
standards.
• Provide a lockable disconnect switch on the power line so that the machine is com-
pletely secured during maintenance tasks.
• Provide an overload protection according to EN 60204-1 for the motor.

5 | Installation
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• Make sure that the motor of the machine will not be affected by electric or electro-
magnetic disturbance from the mains; if necessary seek advice from Busch.
• Connect the protective earth conductor.
• Electrically connect the motor.
NOTICE
Incorrect connection.
Risk of damage to the motor!
• The wiring diagrams given below are typical. Check the inside of the terminal box for
motor connection instructions/diagrams.
5.4.1 Wiring Diagram Three-Phase Motor
NOTICE
Incorrect direction of rotation.
Risk of damage to the machine!
• Operation in the wrong direction of rotation can destroy the machine in a short time!
Prior to start-up, ensure that the machine is operated in the right direction.
• Determine the intended direction of rotation with the arrow (stuck on or cast).
• Jog the motor briefly.
If the rotation of the motor must be changed:
• Switch any two of the motor phase wires.
Delta connection (low voltage): Star connection (high voltage):
Double star connection, multi-voltage
motor with 9 pins (low voltage):
Star connection, multi-voltage motor
with 9 pins (high voltage):

Commissioning | 6
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Double star connection, multi-voltage
motor with 12 pins (low voltage):
4
4
4
Star connection, multi-voltage motor
with 12 pins (high voltage):
4
4
4
Delta connection, multi-voltage motor
with 12 pins (middle voltage):
4
4
4
6 Commissioning
NOTICE
Lubricating a dry running machine (compression chamber).
Risk of damage to the machine!
• Do not lubricate the compression chamber of the machine with oil or grease.
CAUTION
During operation the surface of the machine may reach temperatures of more than
70°C.
Risk of burns!
• Avoid contact with the machine during and directly after operation.
CAUTION
Noise of running machine.
Risk of damage to hearing!
If persons are present in the vicinity of a non noise insulated machine over extended
periods:
• Make sure that ear protection is being used.
• Make sure that the installation conditions (see Installation Conditions [►7]) are met.
• Switch on the machine.
• Make sure that the maximum permissible number of starts does not exceed 12 starts
per hour. Those starts should be spread within the hour.
• Make sure that the operating conditions comply with the Technical Data [►20].
As soon as the machine is operated under normal operating conditions:

7 | Maintenance
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• Measure the motor current and record it as reference for future maintenance and
troubleshooting work.
6.1 Conveying Condensable Vapours
Use the machine in Aqua version for conveying water vapour or other condensable va-
pours. The machine in Aqua version is able to convey up to 100% saturated water va-
pour.
The conveyance of other vapours than water vapour shall be agreed upon with Busch.
• Make sure that any condensate from the suction side will not enter the non-operating
machine.
• Before process:
• Warm up the machine by running the machine for 30 minutes.
• After process:
• During process condensate may occur in the machine. To remove the condensate
from the machine, convey dry air at 400 mbar with the machine’s maximum
speed for 30 minutes, after the process and at least once a day.
7 Maintenance
WARNING
Machines contaminated with hazardous material.
Risk of poisoning!
Risk of infection!
If the machine is contaminated with hazardous material:
• Wear appropriate personal protective equipment.
CAUTION
Hot surface.
Risk of burns!
• Prior to any action requiring touching the machine, let the machine cool down first.
NOTICE
Using inappropriate cleaners.
Risk of removing safety stickers and protective paint!
• Do not use incompatible solvents to clean the machine.
CAUTION
Failing to properly maintain the machine.
Risk of injuries!
Risk of premature failure and loss of efficiency!
• Respect the maintenance intervals or ask your Busch representative for service.
• Shut down the machine and lock against inadvertent start up.

Maintenance | 7
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• Vent the connected lines to atmospheric pressure.
If necessary:
• Disconnect all connections.

7 | Maintenance
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7.1 Maintenance Schedule
The maintenance intervals depend very much on the individual operating conditions. The
intervals given below are desired to be considered as starting values which should be
shortened or extended as appropriate. Particularly harsh applications or heavy duty oper-
ation, such as high dust loads in the environment or in the process gas, other contamina-
tion or ingress of process material, can make it necessary to shorten the maintenance in-
tervals significantly.
Interval Maintenance work
Monthly In case of an inlet filter being installed:
• Check the inlet filter cartridge, replace if neces-
sary.
Every 3 months • Check the oil level, see Oil Level Inspection [►14].
Every 6 months • Clean the machine from dust and dirt.
Every 20000 hours • Change the oil.
The change interval of 20000 operating hours is valid
for Busch approved oils only. The change interval de-
pends very much on the operating conditions. Border-
line operation may reduce the change interval down to
approximately 5000 operating hours. Other oils may re-
duce the change interval.
Every 6 years • Have a major overhaul on the machine (contact
Busch).
7.2 Oil Level Inspection
• Shut down the machine.
• When the machine is stopped, wait 1 minute before checking the oil level.
MAX
MIN
MAX
MIN
MAX
MIN
The oil level should stay constant over the lifetime of the oil. If the level does fall, this in-
dicates a leak and the machine requires repair.
• Fill up if necessary, see Oil Filling [►9].

Maintenance | 7
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7.3 Cleaning from Dust and Dirt
SCH
Mink
B
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Clean the ventilation grilles
and cooling fins
4 mm hex key
7.4 Oil Change
NOTICE
Use of an inappropriate oil.
Risk of premature failure!
Loss of efficiency!
• Only use an oil type which has previously been approved and recommended by
Busch.

7 | Maintenance
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1
3
2
SCH
Mink
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Drain pan
Cleaning cloth
For oil type and oil capacity see Technical Data [►20] and Oil [►20].
1
4
MAX
MIN
3
2
Busch Oil
SCH
Mink
BU
Check oil level
The oil level should stay constant over the lifetime of the oil. If the level does fall, this in-
dicates a leak and the machine requires repair.

Overhaul | 8
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8 Overhaul
WARNING
Machines contaminated with hazardous material.
Risk of poisoning!
Risk of infection!
If the machine is contaminated with hazardous material:
• Wear appropriate personal protective equipment.
NOTICE
Improper assembly.
Risk of premature failure!
Loss of efficiency!
• It is highly recommended that any dismantling of the machine that goes beyond any-
thing that is described in this manual should be done through Busch.
In case of the machine having conveyed gas that was contaminated with foreign materi-
als which are dangerous to health:
• Decontaminate the machine as much as possible and state the contamination
status in a ‘Declaration of Contamination’.
Busch will only accept machines that come with a completely filled in and legally binding
signed ‘Declaration of Contamination’ (form downloadable from
www.buschvacuum.com).
9 Decommissioning
• Shut down the machine and lock against inadvertent start up.
• Vent the connected lines to atmospheric pressure.
• Disconnect all connections.
If the machine is going to be stored:
• See Storage [►6].
9.1 Dismantling and Disposal
• Drain the oil.
• Separate special waste from the machine.
• Dispose of special waste in compliance with applicable regulations.
• Dispose of the machine as scrap metal.

10 | Spare Parts
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10 Spare Parts
NOTICE
Use of non-Busch genuine spare parts.
Risk of premature failure!
Loss of efficiency!
• The exclusive use of Busch genuine spare parts and consumables is recommended for
the correct functioning of the machine and to validate the warranty.
Spare part Description Part no.
Oil fill plug (=Venting
valve)
Includes appropriate seal ring 0543 107 407
Oil sight glass 0583 000 001
Seal ring For oil sight glass 0480 000 271
Oil drain plug Includes appropriate seal ring 0415 134 870
Seal ring For oil drain plug 0482 137 352
Inlet screen 0534 159 449
If other parts are required:
• Contact your Busch representative for the detailed spare parts list.
11 Troubleshooting
DANGER
Live wires.
Risk of electrical shock.
• Electrical installation work must only be executed by qualified personnel.
CAUTION
Hot surface.
Risk of burns!
• Prior to any action requiring touching the machine, let the machine cool down first.

Troubleshooting | 11
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SCH
Mink
B
U
VRE IS CPL
Problem Possible Cause Remedy
The machine does not start. The motor is not supplied
with the correct voltage.
• Check the power supply.
The motor is defective. • Replace the motor.
The coupling (CPL) is de-
fective.
• Replace the coupling
(CPL).
The machine does not reach
the usual pressure on the
suction connection.
The inlet screen (IS) is par-
tially clogged.
• Clean the inlet screen (IS).
The vacuum relief valve
(VRE) is misadjusted or de-
fective.
• Replace the vacuum relief
valve (VRE)
The inlet filter cartridge (op-
tional) is partially clogged.
• Replace the inlet filter
cartridge.
Internal parts are worn or
damaged.
• Repair the machine (con-
tact Busch).
The machine runs very nois-
ily.
Worn coupling (CPL). • Replace the coupling
(CPL).
Oil level too low. • Top up oil.
Defective bearings. • Repair the machine (con-
tact Busch).
The machine runs too hot. Insufficient cooling. • Remove dust and dirt
from the machine.
Ambient temperature too
high.
• Observe the permitted
ambient temperature, see
Technical Data [►20].
Temperature of the process
gases at the inlet too high.
• Observe the permitted
gas inlet temperature, see
Technical Data [►20].
Oil level too low. • Top up oil.
For the solution of problems not mentioned in the troubleshooting chart contact your
Busch representative.

12 | Technical Data
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12 Technical Data
MV 1202 A
Nominal pumping speed (50Hz / 60Hz) m³/h 950 / 1150
Ultimate pressure hPa (mbar) abs. see nameplate
Nominal motor rating (50Hz / 60Hz) kW 18.5 / 22.0
Nominal motor speed (50Hz / 60Hz) min-1 3000 / 3600
Permitted motor speed range min-1 1200 … 3600 ► 200 hPa (mbar) abs.
Noise level (ENISO2151) at 400 hPa (mbar)
abs. suction pressure (50Hz / 60Hz)
dB(A) 79 / 82
Ambient temperature range °C 0 … 40*
Inlet gas temperature range °C 0 … 40*
Ambient pressure Atmospheric pressure
Oil capacity l 3.5
Weight approx. kg 750
* In case of higher or lower temperatures, please consult your Busch representative.
13 Oil
VS 220
ISO-VG 220
Part number 1L packaging 0831217852
Part number 5L packaging 0831217853
Remark Standard oil for non-demanding applications
To know which oil has been filled in the machine, please refer to the nameplate (NP).