BV Powersports TrailMaster Cheetah6 User manual

BV Powersports
Quick Assembly Guide
TrailMaster Cheetah6
Parts Department
Version 1.0
October, 2022

This unit should only be assembled and prepped by authorized BV Dealer or pro-
fessional motorcycle mechanic. You should never to try to attempt assembly of this
unit, it should be done by professionals. Death or serious injury could result from
failure to follow these warnings and instructions.
ii
Caution: Professional tools, equipment and personal protection equipments (gloves, eye
protection shield) will be used during the assembly.

Contents
1 Installation Quick Guide 1
1.1 Important Safety Information . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Remove the Outside Cardboard Box . . . . . . . . . . . . . . . . . . 3
1.3 Remove the Top Steel Frame, Take Out Long Side Bars and Flag Pole 4
1.4 Remove Front Support Arms . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Remove Rear Support Arms . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Move to Everything Work Area . . . . . . . . . . . . . . . . . . . . . 7
1.7 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7.1 Componets Diagram . . . . . . . . . . . . . . . . . . . . . . . 8
1.7.2 Componets List . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.8.1 Accesories Diagram . . . . . . . . . . . . . . . . . . . . . . . . 10
1.8.2 Accesories List . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.9 Hardware Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.9.1 Hardware Diagram . . . . . . . . . . . . . . . . . . . . . . . . 12
1.9.2 Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.10 Install the Front Shocks and Spindle . . . . . . . . . . . . . . . . . . 14
1.11 Install the Rear Shocks . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.12 Install the Front Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.13 Install the Rear Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.14 Install the Long Side Bars . . . . . . . . . . . . . . . . . . . . . . . . 18
1.15 Install the Cross Bar Rear and Cross Bar Top . . . . . . . . . . . . . 19
1.16 Install Rear Cage Rack and Rear Cover . . . . . . . . . . . . . . . . . 20
1.17 Connect Fuel Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.18 Install Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.19 Install Protecing Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.20 Set Up Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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List of Figures
1.1 Open the Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Remove the Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Remove Front Support Arms . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Remove Rear Support Arms . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Everything . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6 Componets Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Accesories Picture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.8 Accesories Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.9 Hardware Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.10 Install the Front Shocks and Spindles . . . . . . . . . . . . . . . . . . 14
1.11 Install the Rear Shocks . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.12 Install the Front Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.13 Install the Rear Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.14 Install the Long Side Bars . . . . . . . . . . . . . . . . . . . . . . . . 18
1.15 Install the Top Cross Bars . . . . . . . . . . . . . . . . . . . . . . . . 19
1.16 Install Rear Cage Rack and Cover . . . . . . . . . . . . . . . . . . . . 20
1.17 Connect Fuel Tub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.18 Install Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.19 Install Protecting Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.20 Set up Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
v

List of Tables
1.1 Components List ............................ 9
1.2 Accesories List ............................. 11
1.3 Hardware List .............................. 13
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1 Installation Quick Guide
1.1 Important Safety Information
•Never smoke in or near repair bays or garages. Vehicles contain flammable and
combustible fluids which can easily be set on fire if a hot ash from a cigar or
cigarette were to come into contact with such materials.
•Keep work areas clean and organized. Pick up tools and use tool cabinets to
keep walkways clear and free from clutter.
•Never wear loose clothing or clothing that is ripped or torn. To prevent employ-
ees from wearing unacceptable attire, it is recommended to obtain customized
uniforms and work apparel from a qualified uniform service company.
•Wear protective gear at all times, as appropriate for the repair. Goggles, gloves,
and ear protection should be worn when making certain types of repairs.
•Make sure fire extinguishers are easily acceptable and appropriate for all poten-
tial fire types. In the event of a fire, extinguishers need to be accessed quickly
and be charged with the right materials to put out the type of fire: i.e., gas,
oil, electrical, and so on.
•Always disconnect the battery when working on electrical systems and near/around
electrical wiring. Even when the vehicle is off, there is still the potential for
current to pass through electrical wiring.
•Never place hands, tools, or other objects near the engine while it is running.
The moving parts and components could cause injury to a person or the vehicle
itself.
•Never work underneath a vehicle unless it has been properly supported. Raising
the vehicle off the ground to access the underside requires verifying it is stable,
and that there is no risk of the vehicle falling on top of the mechanic.
1

1 Installation Quick Guide
•Always remove the keys from the ignition switch. Never leave the key in the
ignition switch, as the key can draw an electrical charge from the battery.
Also, avoid unplugging fuses and wiring harnesses while the key is in the “on”
position. Otherwise, there is a risk of electrical shock, and/or electrical spikes
that may damage electronic parts and wiring.
•Be aware of the vehicle’s temperature before beginning any work. The engine,
manifold, exhaust system, and radiator could be hot and cause skin burns.
Plus, the radiator coolant is still pressurized.
2

1.2 Remove the Outside Cardboard Box
1.2 Remove the Outside Cardboard Box
Figure 1.1: Open the Package
3

1 Installation Quick Guide
1.3 Remove the Top Steel Frame, Take Out Long
Side Bars and Flag Pole
Figure 1.2: Remove the Frame
4

1.4 Remove Front Support Arms
1.4 Remove Front Support Arms
Figure 1.3: Remove Front Support Arms
DO NOT DROP the BOLTs an NUTs on the BODY FRAME.
They are used for assemblying the Front Shocks.
5

1 Installation Quick Guide
1.5 Remove Rear Support Arms
Figure 1.4: Remove Rear Support Arms
DO NOT DROP the BOLTs an NUTs on the BODY FRAME.
They are used for assemblying the Rear Shocks.
6

1.6 Move to Everything Work Area
1.6 Move to Everything Work Area
Figure 1.5: Everything
7

1 Installation Quick Guide
1.7 Components
1.7.1 Componets Diagram
Figure 1.6: Componets Diagram
8

1.7 Components
1.7.2 Componets List
Table 1.1: Components List
Position Products Usage References
1 Vehicle Body
2 Accesories Bag Page.10
3 Rear Wheels Page.17
4 Front Wheels Page.16
5 Protecting Bar Page.23
6 Front Shocks Page.14
7 Rear Shocks Page.15
8 Rear Under Cover Page.20
9 Rear Above Cover Page.20
10 Rear Cage Rack & Tank Page.20
11 Rear Above Cross Bar Page.19
12 Top Above Cross Bar Page.19
13 Rack Support Arms Page.20
9

1 Installation Quick Guide
1.8 Accessories
1.8.1 Accesories Diagram
Figure 1.7: Accesories Picture
Figure 1.8: Accesories Diagram
10

1.8 Accessories
1.8.2 Accesories List
Table 1.2: Accesories List
Position Products Usage References
1 Hardware Kit Page.12
2 Steering Wheel Page.22
3 Awning Page.19
4 Pad For Top Bars Page.19
5 Manuals
6 Battery Page.24
7 Flag
8 Steering Bolt Cover Page.22
9 Hub Cover Page.16, Page.17
10 Lower Battery Cushion Page.24
11 Flag Pole Holder
11

1 Installation Quick Guide
1.9 Hardware Kit
1.9.1 Hardware Diagram
Figure 1.9: Hardware Kit
12