BYOU JUMP Operating instructions

JUMP
Automation kit for sectional garage doors
Instructions and Recommendations for installation and use
L8543144 ENG 08/2016 rev 1 ENG

2
Dear Customer
We would like to congratulate and thank you for choosing the
BYOU systems.
JUMP like all other products in the range it is the fruit of careful
and accurate choice of materials and components. The result
is a product that interprets and embodies captivating designs
and state-of-the-art technology.
BYOU products are covered by a warranty with duration of
2 years.
BYOU srl is not liable for damage caused by improper use or
by incorrect installation of products or components.
The descriptions and illustrations in this manual may be subject
to modification at any time by the manufacturer, who reserves
the right to make updates to the product of a technical, con-
struction or commercial type, without having to update this
publication within specific times.
For any information of a technical or commercial manner,
contact:
AUTOMATISMI BENINCA' SpA
Via Capitello 45
36066 - Sandrigo (Vicenza) italia
tel. [phone]
fax. [phone]
mail. [email protected]
sito www.byouweb.com
Index
General recommendations .....................................................................3
Product description ................................................................................3
Content of the standard kit.....................................................................4
Description of the automation ................................................................4
Preliminary checks.................................................................................5
Technical Data, dimensions and limits of use ........................................5
Electric connections ...............................................................................6
Tools and materials ................................................................................7
Assembly of the drive guide - 1..............................................................7
Assembly of the drive guide - 2..............................................................8
Fixing the gear motor to the ceiling - 1 ..................................................9
Fixing the gear motor to the ceiling - 2 ................................................10
Installation of photocells P.BY...............................................................11
Installation of selector K.BY..................................................................12
Control unit CP.JMP ..............................................................................13
Transmitter BY ......................................................................................13
Control unit CP.JMP connections ..........................................................14
Self-regulation of the functioning parameters (AUTO)..........................15
Programming the CP.JMP control unit - Introduction ...........................15
Regulation of the automatic closure time (TCA) ...................................15
Regulation of courtesy light regulation time (TLS) ...............................16
Regulation of the motor thrust (PMOT) .................................................16
Regulation of the automatic closure time (TCA)...follows.....................16
Condominium function (IBL) .................................................................17
Pre-flashing functioning mode (Pre).....................................................17
Step-by-Step functioning mode (PP) ....................................................17
Resetting the control unit (Res) ............................................................18
Memorising new transmitters (RADI>PP).............................................18
Deleting transmitters (RADI>CLR) ........................................................18
Complete deletion of the receiver memory (RADI>RTR).......................19
Remote controls quick duplication .......................................................19
Inspection and commissioning.............................................................20
What to do if... ......................................................................................21
User guide.............................................................................................22
BYOU è un marchio di
AUTOMATISMI BENINCÀ SpA
via Capitello, 45
36066 Sandrigo (VI) ITALY
Tel [phone]
Fax [phone]
[e-mail]
www.byouweb.com

3
General recommendations
WARNING: Important safety instructions. Follow all in-
structions since incorrect installation can lead to severe
injury.
If this is the first time you realise an automation for JUMP
garage doors. we recommend that you read this manual
carefully as it contains important advice and information for
the realisation of the plant in safe conditions.
Keep the various components on hand to gain confidence
with them while reading this manual.
Keep this manual for future use.
JUMP is realised in a way to allow easy installation and
configuration of the system, however, some phases require
the presence of qualified staff.
When reading this manual pay particular attention to these
symbols:
Authorised technician.
Indicates the phases to be performed in the
presence of mains voltage. The presence of
qualified staff is required (electrician or author-
ised installer), in complete respect with the
Safety Standards in force.
Attention!
Potentially dangerous operations.
Scrupulously respect the indications given.
Useful indication.
Suggestions and recommendations for simplify-
ing and/or improving the installation operations.
The automation of a door cannot be considered the only
device for protection against intrusion.
Do not use any of the components in unsuitable environ-
ments (salty, acid or potentially explosive atmosphere).
All operations that require the protection shells of the
devices opened, must take place without mains power
supply.
This product is not to be used by persons (including chil-
dren) with reduced physical, sensory or mental capacity, or
who are unfamiliar with such equipment, unless under the
supervision of or following training by persons responsible
for their safety.
Check that the temperature range marked on the drive is
suitable for the location.
The drive cannot be used with a driven part incorporating a
wicket door (unless the drive cannot be operated with the
wicket door open).
After installation, ensure that the mechanism is properly
adjusted and that the protection system and any manual
release function correctly.
DESTINATION OF USE
This product is destined exclusively for the opening and resi-
dential sectional garage doors, characterised by dimensional
and weight limits as indicated in this manual in the “Limits
of use” paragraph.
In particular, JUMP cannot be used for up & over doors that
are partially or totally overhanging.
No other use is allowed.
BYOU is not liable for uses that are not in compliance with
those indicated in these instructions.
If the sectional door to be automated closes a
garage without other access routes, it is MAN-
DATORY to install an external release device.
If this is not the case, in the case of malfunc-
tioning, it may not be possible to access the
place.
The kit is made up from an electromechanical operator with
24V direct current motor, which allows movement of the door
via a guide with belt.
The built-in control unit controls the movement of the motor
and functioning of the accessories.
The supplied accessories are:
1 radio transmitters BY: remote control for opening/closing
the door.
Other accessories available as options:
- CB.BY emergency battery kit: in case of a power cut, it
allows the functioning of the leaf by batteries and relative
battery charger installed inside the operator.
- P.BY pair of photocells: they interrupt the movement of the
leaf if there are obstacles present.
- F.BY flashing light: flashing light that indicates that the
door is moving.
- K.BY key selector switch: installed externally, allows the
opening and closure by means of a customised key.
- SE.BY external wire unlock device: allows manual open-
ing from the outside in the case of a power cut or malfunc-
tioning.
Product description

4
Content of the standard kit
1 JUMP: Electromechanical operator with built-in
control unit.
2 JMP.1: Drive track measuring 3 mt. divided into 3
parts measuring 1 mt. each.
3 JMP.2: Brackets for fixing the track to the ceiling
4 BY: 4-channel radio-transmitter
5 JMP.3: Bracket for fixing the track to the wall
6 Screws, nuts and washers for mounting the compo-
nents
7 JMP.3 track joint brackets
8 JMP.4: Guide head unit
9 JMP.5: Mechanical stops
10 JMP.6: Drive carriage with release device complete
with cord and handle.
11 JMP.7: Connecti on bracket and leaf fixing bracket
12 JMP.8: Belt-tensioner unit
13 JMP.9: Belt
Note: The content of the package may undergo variations.
If in doubt, consult your local dealer.
Description of the automation
With reference to the list of components in fig.1, fig. 2 shows a typical plant that can be realised using JUMP.
Fig.1
1
78
2
11912
5
3
13
6
4
1
835
12
11
10
13
9
9
10
Ceiling
Sectional Door
1st Panel
2 7
Sectional door guide
Fig. 2

5
Preliminary checks
It is indispensable to carry out several checks before starting
installation:
• Try and open the door manually, it must move without effort
and without points of resistance for the entire run.
• When left in any intermediate position the door must not
move.
• The guides and components subject to wear must be in
perfect working condition. If this is not the case, replace
the faulty parts.
• The door structure must be strong and rigid.
• The electric set-ups necessary for installation are highlighted
in the “Electric connections” paragraph. If they are not pre-
existing they must be realised, with the aid of a specialised
technician, if necessary (electrician).
• Select the most suitable method for fixing the gear motor
to the ceiling and the guide to the wall.
Consider that the JMP.3 fixing bracket is stressed during
leaf movement and the fixing of the brackets JMP.2 to the
ceiling must be able to sustain the weight of the gear motor
and the guide.
The reliability and safety of the automation depend on
the state of the door structure.
In no case can the installation of JUMP be consid-
ered a solution for opening inefficient doors.
Technical Data, dimensions and limits of use
TECHNICAL DATA JUMP
Control unit power supply 230 Vac
Motor power supply 24Vdc
Absorbed power 140 W
Absorption 1 A
Maximum thrust 600 N
Maximum use frequency (complete
open/close cycles)
15 cycles/hour
80 cycles/day
Opening speed 9,8 m/1'
Protection rating IP40
Functioning temperature -20°C / +70°C
Opening time (90°) s
Noise <70 dB
Weight 10,5 kg
DIMENSIONS
Fig. 3 indicates the main clearance dimensions of the gear motor
complete with guide.
Fig.3
22 cm
304,3 cm
28 cm
12 cm
34 mm
266 cm
With reference to Fig. 4, check the maximum and minimum
clearances indicated in measurements X and Y.
X 0-400 mm
Y
50-350 mm
Fig.4
The measurement X highlights that the guide can adhere to the
ceiling or be at a maximum distance of 40 mm, maximum value
allowed from the JMP.2 brackets.
The Y measurement indicates the minimum and maximum val-
ues possible between the track and first sectional panel.
LIMITS OF USE
JUMP can be used exclusively for residential sectional doors
for garages with the following dimensional limits:
HEIGHT 260 cm max.
WIDTH 350 cm max.
The materials with which the door is built, the
state of maintenance and particular conditions
of use can reduce the values indicated.
260 mm 266 mm290 mm
The measurement of 266 cm represents the maximum run that
the drive carriage can make during movement and corresponds
to the maximum opening height that can be obtained.

6
Electric connections
The cables necessary for the installation of JUMP can vary according to the accessories installed.
All of the accessories indicated in the layout in figure 5 are optional.
No connection cable is supplied for the accessories.
List of cables
Connection Type Maximum length and notes
A Mains power supply to the control unit 3x1,5mm2[1]
B Photocell transmitter connection P.BY 2x0,5mm220m
C Photocell receiver connection P.BY 4x0,5mm220m
D Key selector connection for external command K.BY 4x0,5mm220m
E Flashing signal light connection F.BY 2x1,0mm210m
F Connection of the aerial built-in the flashing light F.BY RG 58 [2]
Notes
[1]
The mains power supply connection can be made via the supplied plug, connected to an electrical socket already
prepared.
If the power supply cable is removed for connection to the mains or if the supplied cable must be
replaced, contact qualified BYOU staff only. They will perform the connection with respect to the
Standards in force.
An omnipolar switch/section switch with remote contact opening equal to, or higher than 3mm must
be provided on the power supply mains.
Means for disconnections must be incorporated in the fixed wiring in accordance with the wiring
rules.
[2]
There is an aerial pre-installed in the control unit, which in most cases makes this connection superfluous. If reception
is disturbed, the capacity of the receiver can be improved by connecting the aerial in the flashing light L.BY (optional)
to the control unit.
The connections in figure 5, will be realised in a bricked-up raceway or using raceways from the outside (flexible cor-
rugated sheath) that is in compliance with the Standards in force. If in doubt, contact staff that is specialised in the
realisation of these set-ups.
The cables used must be suitable for the type of connection. For example, for connection protected by race-
ways use H03VV-F cables, for cables in the outdoor environment always use the H07RN-F type.
A
E
F
Fig.5
BC
D

7
Tools and materials
#4
Make sure that there are all tools and materials necessary
for installation (fig.6). Also check that they are in compliance
with Standards and in perfect working order.
Use suitable individual protection devices I.P.D. (gog-
gles, gloves, etc)
The length and type of connection cables depend on
the accessories installed (see “Electric connections”
paragraph).
The fixing screws for the gear motor are not sup-
plied as they depend on the features of the materials
used for the pillars and the leaves.
Assembly of the drive guide - 1
1) Prepare the three parts that make up the drive track JMP.1,
positioning them as indicated in figure 7, in a way that the cir-
cular holes are present at the ends of the guide as highlighted
in boxes A and B.
2) Making reference to box C fix the guides using the 4 mounting
plates JMP.3. Each plate must be well blocked using the screws
V of the nuts D and positioning the washers R in between.
To fix, use the holes highlighted in detail C.
Check that the 3 parts meet perfectly. The track must be
perfectly straight and not have steps at the joints.
Fig.6
V
A
B
C
RD
JMP.3
Fig.7
Fig.8
Fig.13
Fig.12
Fig.10 Fig.11
F
V
3) Pass one end of the belt JMP.9 through the head unit
JMP.4, as indicated in Fig. 8, leaving the hole highlighted
facing downwards.
4) Pass the belt through the belt-tensioner pulley JMP.8, as
indicated in figure 9, the lock-nut must be facing upwards.
Check that the smooth part of the belt is external for
the entire length and is not twisted.
5) Join the two ends of the belt, using the lower part of the
drive carriage MP.6, as in figure 10. It is important to respect
the insertion position highlighted in the view from above in
figure 11, in order to allow the correct successive tensioning
of the belt.
Fig.9
6) The belt must be inserted completely into the seat, if neces-
sary pressing it with a blunt tool, in a way to make the base of
the belt adhere to the base of the carriage.
7) Apply the belt stop F (fig.10) fixing it with the three screws
V.
8) Position the upper part of the carriage onto the base as
indicated in Fig.12.
The assembled belt must be as in Fig. 13.
JMP.6
JMP.4
JMP.9 JMP.8

8
Assembly of the drive guide - 2
1) Insert the belt with the track as indicated in figure 14:
- initially insert the belt tensioning unit; the nut must be posi-
tioned upwards, so as not to cause friction on the track (detail
A). Allow the pulley to run along the track paying attention not
to twist the belt.
- insert the drive carriage in the position indicated in detail B, the
release has a smooth part in order to favour insertion.
- finally insert the head unit, which has two grooves for attachment
to the track, block the head unit using the screw (detail C).
2) Apply bracket T to the end of the track as indicated in figure
15 and then insert the two screws V from inside the track. Fix
the bracket using the 2 nuts D.
A
B
C
3) Take the belt/tensioning unit JMP.8 to the bottom of the track
in a way to make the tensioning screw escape F as indicated
in figure 16 and then apply the regulation nut R, fixing it in a
Fig.16
RF
18 mm
Fig.17
T
V
D
D
Fig.15
In all cases, the correctly tensioned belt maintains the position
along the entire track, without flexion, however giving at slight
manual pressure.
If necessary, act on the regulation nut R to obtain correct tensioning.
The belt must not be twisted.
Move the drive carriage manually along the entire track,
the carriage must run freely without friction.
If there is friction in correspondence with a particular
carriage position, identify the origin and repeat the
previous operation.
4) Apply the drive guide to the gear motor (figure 17):
- rest the gear motor unit on a flat surface with the drive pin P
facing upwards.
- insert the guide, engaging the pin P in the head unit seat.
- inserted in this way the guide may not be perpendicular to the
gear motor unit. Turn the guide until the holes are aligned for
the screws (Fig 17 ref F) - with the corresponding sump seats
(Fig 17 ref S).
- block the head unit using the 4 screws C.
way to obtain a screw projection of about 18 mm as indicated
in the detail.
This measurement allows correct tensioning of the belt, as long
as the indications in figure 11 have been respected.
Fig.14
A
B
C
P
C
F
F

9
A
X
X/2 X/2
X
Fixing the gear motor to the ceiling - 1
IMPORTANT: For correct functioning of the automation,
the gear motor must be fixed in correspondence with
the door control unit (figure 18).
Fig.20
Fig.18
Fig.23
Fig.19
A
Fig.21
B
Fig.22
V
D
1) Respecting the measurements indicated in the “Preliminary
checks” paragraph, trace the two holes at the centre of the door
for fixing the bracket JMP.3, as indicated in figure 19.
The fixing devices are not supplied. Select the most
appropriate method on the basis of the type of material
(plugs, rivets, screws).
Ceiling fixture is also possible; simply orientate the bracket as
indicated in detail A.
2) Apply the brackets JMP.2 tot he guide as indicated in figure 20,
selecting the hole that corresponds to the X measurement of the
“Preliminary checks” paragraph as much as possible, fix them by
inserting the two screws V, blocking them using the two nuts D.
3) Attach the track to the bracket as indicated in figure 21, fix-
ing it using the washers and nuts (detail B), rest the gear motor
on the ground.
4) Use a ladder, lift the gear motor until it rests on the brackets
on the ceiling (figure 22), mark the 2 drilling points, place the
gear motor back on the ground.
5) Drill the two holes, always using a ladder, place the gear
motor on the ceiling and fix it using screws and plugs that are
suitable for supporting the weight.
6) Check that the track is horizontal and then, if necessary,
shorten the brackets JMP.2, in a way to prevent them pro-
jecting excessively (figure 23).

10
Fixing the gear motor to the ceiling - 2
7) Apply the curved bracket JMP.7 to the drive carriage as indi-
cated in figure 24, blocking it with the screw and nut.
Fig.24
Fig.25
Fig.26
Fig.27 Fig.30 Fig.31
Fig.29
F1 F2
8) Apply the leaf fixing bracket to the curved bracket JMP.7 as
indicated in figure 25, blocking it with the screw and nut.
9) Tie the release cord to the release unit lever, as indicated
in figure 26.
10) Release the drive mechanism, pulling the cord down in a
way to free the drive unit driving bracket - figure 27.
11) Make the racket rest at the upper edge of the leaf, mark the
drilling points for fixing as indicated in figure 27.
Fix the bracket to the leaf, checking the measurement Y in the
“Preliminary checks” paragraph. In some cases, in order to
respect the Y measurement, it may be necessary to shorten
the curve bracket JMP.7.
12) For excellent fixing it is recommended to use all of the
holes present on the bracket (10 screws) including the upper
ones highlighted Fig.28.
The fixing devices are not supplied.
Select the most appropriate method on the basis of the
type of material (plugs, rivets, screws).
In all cases, the bracket must be fixed suitably for the
weight and effort necessary to move the leaf.
Fig.28
13) Fix the mechanical end run stops:
The two mechanical stops are blocked using the two nuts posi-
tioned inside and the two screws, as indicated in figure 29.
- Close the leaf completely and then fix one of the two mecha-
nical stops resting on the drive carriage (figure 30 ref. F1).
- Open the leaf completely and then fix the other mechanical
stop resting on the drive carriage (figure 31 ref. F2).
Position the two mechanical stops precisely, successive-
ly the control unit will memorise these end run positions
for the correct opening and closure manoeuvre.