CAB A2+ User manual

PRODUCT MARKING AND BARCODE IDENTIFICATION
Barcode/Label printer
Operating Instructions
Edition 5/06

2 Operating Instructions Edition 5/06
A2+/A4+/A6+/A8+
copyright by cab / 9008499 / Q25 / 1
Information on the scope of delivery, appearance, performance, dimensions and weight reflect our
knowledge at the time of printing. We reserve the right to make modifications.
All rights, including those regarding the translation, are reserved.
No part of this document may be reproduced in any form (print, photocopy or any other method) or
edited, copied or distributed electronically without written permission from cab Produkttechnik GmbH &
Co KG Karlsruhe.
Approval
cab label printers comply with the following safety guidelines:
CE EC Low-Voltage Directive (73/23/EEC)
EC Machine Directive (98/37/EC)
EC Electromagnetic Compatibility Directive (89/336/EEC)
FCC Conditions from Part 15 of the FCC Regulations for Class A computing devices.
Operation of this device may cause radio or television interference under unfavorable conditions,
which would need to be remedied by the operator using countermeasures.
Gesellschaft für
Computer- und Automations-Bausteine mbH & Co KG
cab-Produkttechnik GmbH & Co KG
Postfach 1904 D-76007 Karlsruhe, Germany
Wilhelm-Schickard-Str. 14 D-76131 Karlsruhe, Germany
Phone: +49(0)721 / 66 26-0
Fax: +49(0)721 / 66 26-249
E-mail: [email protected]
http://www.cabgmbh.com

A2+/A4+/A6+/A8+
Edition 5/06 Operating Instructions 3
Table of contents
1 Notes on the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Structure of the documentation and navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Warnings, notes and other identifying markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Cross references and references to graphics, tables and documents . . . . . . . . . . . . . . 6
2 Safety and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Environmentally-friendly disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Unpacking the label printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Setting up the label printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Connecting the label printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Switching the label printer on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 Layout of the operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 Functions of the operating panel during printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 Device types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 Standard device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Peel-off device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 Loading media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1 Loading labels from a roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2 Removing the wound roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.3 Loading fanfold labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.4 Loading transfer ribbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.5 Setting the feed path of the transfer ribbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.6 Removing and installing the rewind guide plate, dispense plate or tear-off plate . . . . . 24
6.7 Removing and installing the feed roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7 Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.1 Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.2 Tear-Off mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.3 Peel-Off mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.4 Internal rewinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 Cleaning and basic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.1 Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.2 Tools and cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.3 General cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.4 Cleaning the print roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.5 Cleaning the printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.6 Cleaning the label sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.7 Replacing the printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.8 Replacing the print roller and rewind assist roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9 Error treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.1 Error types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.3 Error messages and recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4 Operating Instructions Edition 5/06
A2+/A4+/A6+/A8+
10 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

A2+/A4+/A6+/A8+
Notes on the documentation
Edition 5/06 Operating Instructions 5
1 Notes on the documentation
1.1 Structure of the documentation and navigation
The documentation for the A2+A4+A6+A8+barcode/label printers is comprised of the following parts:
•Operating Instructions
This is included in printed form in the scope of delivery and is directed toward persons who operate
the label printer and perform basic maintenance and service work on the printer.
•Configuration Instructions
These are found on the accompanying CD and the cab website and are directed toward persons who
set up, configure and perform more extensive maintenance and service work on the label printer.
•Service Instructions
These are found on the accompanying CD and the cab website and are directed toward trained ser-
vice personnel who maintain and repair the label printer.
Each set of instructions has its own page and chapter enumeration. For improved navigation through the
document, the chapter titles are printed in the header.
Additional navigation aids include the table of contents and the index. The PDF version also features
bookmarks and hypertext links in the table of contents and the index.
Additional documentation
Tab. 1:Additional documentation
1.2 Warnings, notes and other identifying markings
1.2.1 Warnings
Warnings are presented with three signal words for the different levels of danger.
The signal word DANGER identifies an extraordinarily great and immediate danger which could lead
to serious injury or even death.
The signal word WARNING identifies a possible danger would could lead to serious bodily injury or
even death if sufficient precautions are not taken.
The signal word CAUTION indicates a potentially dangerous situation which could lead to moderate or
light bodily injury or damage to property.
Warnings are always identified with a warning symbol (yellow triangle) and the signal word and specify
the source of the danger, possible consequences and measures for avoiding the danger.
Here’s an example:
The A4+label printer is used in the graphics to represent the series. Details on the other types are pre-
sented wherever there are relevant differences between the models.
Spare parts lists Spare parts
Programming manual for cab Transfer Printer Programming the label printer with the printer-
specific command set

6 Operating Instructions Edition 5/06
Notes on the documentation
A2+/A4+/A6+/A8+
1.2.2 Notes
1.2.3 Display texts on the printer screen
All texts appearing on the printer screen are identified in a special way e.g.: Timezone >UTC+1. This
abbreviated statement instructs the user to select the Timezone menu and then the UTC+1 option in
this menu.
1.3 Cross references and references to graphics, tables and documents
1.3.1 Item numbers
Item numbers in the text are identified with parentheses, e.g. (9). If no figure number is provided, item
numbers in the text always refer to the graphic directly above the text. If a reference is made to another
graphic, the figure number is specified, e.g. Fig. 5 (1).
1.3.2 Cross references to chapters and sections
With a cross reference to chapters and sections, the chapter number and page number are specified,
e.g. a reference to this section: (see ”1.3.2” on page 6).
1.3.3 References to other documents
References to other documents have the following form: See “Configuration Instructions“. All documents
referred to in these instructions are listed in the section entitled "Structure of the documentation and nav-
igation". (see ”1.1” on page 5).
DANGER!
Risk of death via electric shock!
Before opening the housing cover, disconnect the device from the mains supply and wait
a few minutes until the power supply unit has discharged.
Important information is identified with an exclamation mark on the left-hand side of the page.
Information is identified with an "i" on the left-hand side of the page.

A2+/A4+/A6+/A8+
Safety and the environment
Edition 5/06 Operating Instructions 7
2 Safety and the environment
Read these operating instructions carefully before using the label printer for the first time. The operating
instructions describe all of the functions of the label printer during operation. The available functions
depend on the version used for a specific job.
2.1 Intended use
•The label printer is a state-of-the-art device which complies with the recognized safety-related rules
and regulations. Despite this, a danger to life and limb of the user or third parties could arise and the
label printer or other property could be damaged while operating the device.
•The label printer may only be used while in proper working order and for the intended purpose. Users
must be safe, aware of potential dangers and must comply with the operating instructions! Faults, in
particular those which affect safety, must be remedied immediately.
•The label printer is solely intended to print suitable media which have been approved by the manu-
facturer. Any other or additional use is not intended. The manufacturer/supplier is not liable for dam-
age resulting from misuse. Any misuse is at your own risk.
•Intended use includes heeding the operating instructions, including the maintenance recommenda-
tions/regulations specified by the manufacturer.
2.2 Safety notes
•The label printer is designed for power supply systems from 100 V AC to 240 V AC. Connect the
label printer only to electrical outlets with a ground contact.
•Couple the label printer to devices using extra low voltage only.
•Before making or undoing connections, switch off all devices involved (computer, printer, accesso-
ries etc.).
•Operate the label printer in a dry environment only and do not get it wet (sprayed water, mist etc.).
•If the label printer is operated with the cover open, ensure that clothing, hair, jewelry and similar per-
sonal items do not contact the exposed rotating parts.
•The print mechanism can become hot during printing. Do not touch it during operation and allow it
to cool down before changing the media or before removal or adjustment.
•Carry out only the actions described in these operating instructions. Other tasks may only be per-
formed by trained personnel or service technicians.
A detailed product description with all the technical data can be found in the “Configuration Instructions
for the A2+A4+A6+A8+“, on the CD-ROM and at www.cabgmbh.com.
DANGER!
Risk of death via mains voltage!
Do not open the housing of the label printer.

8 Operating Instructions Edition 5/06
Safety and the environment
A2+/A4+/A6+/A8+
2.3 Environmentally-friendly disposal
Used devices contain valuable recyclable materials which should be utilized.
Dispose of used devices separately from other waste, i.e. via an appropriate collection site.
The modular nature of the label printer allows it to easily be disassembled into its component parts so
that the parts can be turned in for recycling.
The PCB of the label printer has a lithium battery.
Dispose of this battery in a collection container for old batteries at the store or with the public waste
disposal authority.

A2+/A4+/A6+/A8+
Installation
Edition 5/06 Operating Instructions 9
3 Installation
3.1 Unpacking the label printer
Lift the label printer out of the box via the straps.
Check label printer for damage which may have occurred during transport.
Check delivery for completeness.
Scope of delivery
3.2 Setting up the label printer
•Label printer
•Empty cardboard core, mounted on ribbon take-up hub
•Tear-off plate (basic devices only)
•Dispense plate (peel-off device ver-
sion only)
•Power cable
•Documentation
Retain the original packaging for subsequent transport.
CAUTION!
The device and the print media can be damaged by moisture and water.
The label printer may only be set up in a dry place protected from sprayed water.
Fig. 1: Removing the transportation safeguards
Set up printer on a level surface.
Open cover (1) of the label printer.
Remove foam transportation safeguards
near the printhead (2).
2
1

10 Operating Instructions Edition 5/06
Installation
A2+/A4+/A6+/A8+
3.3 Connecting the label printer
3.3.1 Connecting to the power supply
The printer is equipped with a versatile power supply unit. The device may be operated with a mains
voltage of 230 V AC/ 50 Hz or 115 V AC/60 Hz without any adjustments or modifications.
1. Insert power cable into power connection jack (2).
2. Insert plug of the power cable into a grounded electrical outlet.
3.3.2 Connecting to a computer or computer network
Connect label printer to computer or network with a suitable cable.
Details on the configuration of the individual interfaces are found in the “Configuration Instructions“.
3.4 Switching the label printer on and off
Once all connections have been made:
Switch printer on via the power switch (1).
The printer runs through a system test and then indicates the system status Ready in the display.
If an error has occurred while the system was starting up, the symbol and the error type are displayed
(see ”4.2.8” on page 14).
Fig. 2: Power and computer connec-
tions
1Power switch
2Power connection jack
3Slot for Cardbus or a Type II PC card
4Slot for a CompactFlash memory card
5Ethernet 10/100 Base-T
6USB port for a keyboard or scanner
7USB high-speed slave port
8Serial RS 232 C port
1
2
3
4
5
6
7
8
CAUTION!
The device can be damaged by undefined switch-on currents.
Set the power switch (1) to "O" before plugging in the device.
Insufficient or missing grounding can cause faults during operation.
Ensure that all computers and connection cables connected to the label printer are grounded.

A2+/A4+/A6+/A8+
Operating panel
Edition 5/06 Operating Instructions 11
4 Operating panel
The user can control the operation of the printer with the operating panel, for example:
•pause, continue or cancel print jobs
•set printing parameters, e.g. heating energy of the printhead, print speed, configuration of the ports,
language and time (see “Configuration Instructions“)
•start test functions (see “Configuration Instructions“ and “Service Instructions“)
•control standalone operation with memory card (see “Configuration Instructions“)
•perform a firmware update (see “Configuration Instructions“)
Several functions and settings can also be controlled via printer-specific commands with software appli-
cations or via direct programming with a computer. Details on this can be found in the “Configuration
Instructions“.
The settings made at the operating panel are the basic settings of the label printer.
4.1 Layout of the operating panel
It is to your advantage to make adjustments for different print jobs in the software whenever possible.
Fig. 3: Operating panel
The operating panel is comprised of the graphical display (1) and the navi-
gator pad (2) with five integrated buttons.
The graphical display informs you of the current status of the printer and
the print job, reports errors and shows the printer settings in the menu.
The button functions are dependent on the current printer status:
Active functions are indicated by the illuminated letters and symbols on the
buttons of the navigator pad.
While printing, active functions illuminate white (e.g. menu or feed)
Active functions are illuminated in orange in the offline menu (arrows, ↵
button)
Functions of the buttons
pause,cancel,menu,reed buttons: (see ”4.2.3” on page 13)
Arrows: Up, down, left and right in the menu tree.
↵button: Input of a parameter in the menu, calling up of help in case of an
error
1
2

12 Operating Instructions Edition 5/06
Operating panel
A2+/A4+/A6+/A8+
4.2 Functions of the operating panel during printing
4.2.1 Symbol indicators
The symbol indicators shown in the following table can appear on the status line of the screen, depend-
ing on the configuration of the printer. They inform you of the current status of the printer at a glance. For
configuration of the status line, see the “Configuration Instructions“.
Tab. 2:Indicator symbols during printing
4.2.2 Power-Save mode
If the printer is not used for some time, it switches to Power-Save mode automatically.
The display shows the graphic and button illumination is switched off.
To exit Power-Save mode:
Press any button on the navigator pad.
Symbol Meaning
Time
Date
Ribbon supply status
WLAN field strength
Ethernet status
Printhead temperature
PPP credit
User memory
Input buffer
Printer receiving data

A2+/A4+/A6+/A8+
Operating panel
Edition 5/06 Operating Instructions 13
4.2.3 'Ready' mode
The printer is ready and can receive data.
The display shows the text Ready and the configured symbol indicators, such as the time and date
.
Tab. 3:Functions in Ready mode
4.2.4 'Printing Label' mode
The printer is carrying out a print job. Data transfer for a new print job is possible in 'Printing' mode. The
new print job starts once the preceding job is completed.
The display shows the text Printing Label and the number of the printed label within the print job.
Tab. 4:Functions in Printing Label mode
4.2.5 'Pause' mode
The print job has been interrupted by the operator.
The display shows the text Pause and the symbol .
Tab. 5:Functions in Pause mode
Button Label Function
menu illuminates go to offline menu (see “Configuration Instructions“)
feed illuminates advances an empty label
pause illuminates
once a print job is complete
repeat printing of last label
cancel illuminates clear print buffer,
repeated printing of the last label is then not
possible
Button Label Function
pause illuminates pause print job,
printer switches to Pause mode
cancel illuminates press briefly→cancel current print job
press and hold→cancel current print job and
delete all print jobs
Button Label Function
pause illuminates continue print job,
printer switches to Printing Label mode
cancel illuminates press briefly→cancel current print job
press and hold→cancel current print job and
delete all print jobs

14 Operating Instructions Edition 5/06
Operating panel
A2+/A4+/A6+/A8+
4.2.6 'Fault - correctable' mode
An error which can be remedied by the operator without canceling the print job has occurred. The print
job can be continued once the error is remedied.
The display shows the symbol , the error type and the number of labels still to be printed.
Tab. 6:Functions in 'error which can be remedied' mode
4.2.7 'Fault - irrecoverable' mode
An error which cannot be remedied without canceling the print job has occurred.
The display shows the symbol , the error type and the number of labels still to be printed.
Tab. 7:Functions in 'error which cannot be remedied' mode
4.2.8 'System error' mode
If an error has occurred while the system was starting up, the symbol and the error type are displayed.
Switch off printer via the power switch and switch it on again.
-or-
Push the cancel button.
If the error occurs repeatedly, notify the Service Department.
Button Label Function
pause flashes continue print job after error recovery,
printer switches to Printing Label mode
cancel illuminates press briefly→cancel current print job
press and hold→cancel current print job and
delete all print jobs
↵button illuminates call up help – brief information on error recovery is displayed
Button Label Function
cancel flashes press briefly→cancel current print job
press and hold→cancel current print job and
delete all print jobs
↵button illuminates call up help – brief information on error recovery is displayed

A2+/A4+/A6+/A8+
Device types
Edition 5/06 Operating Instructions 15
5 Device types
5.1 Standard device
The standard device is used for printing labels or continuous media on rolls or fanfolded media.
In Tear-Off mode, labels are removed by hand.
The labels can be cut off automatically with the 'cutter' accessory. For details, see the Operating Instruc-
tions for the 'cutter' accessory.
The labels can be wound up with the 'external rewinder' accessory. For details, see the Operating
Instructions for the 'external rewinder' accessory.
Because there is no internal rewinder, automatic peeling off of the labels from the carrier medium (Peel-
Off mode) and internal rewinding are not possible.
5.2 Peel-off device version
The peel-off device version is capable of Peel-Off mode and thus has an internal rewinder and a pulling
system comprised of a rewind assist roller and a locking system. Printing on labels or continuous media
from rolls or fanfolded media is possible.
Operation in Tear-Off mode and with the 'cutter' or 'external rewinder' accessory is possible by installing
the tear-off plate (see ”6.6” on page 24), as with the standard device.
In Peel-Off mode, the label is peeled off the liner after printing. The label can be removed by hand with
the peel-off sensor (accessory). Label removal can also occur automatically via the applicator (acces-
sory). The liner is rolled up via the internal rewinder.
For use in Internal Rewind mode remove the locking system (see ”6.7” on page 25) and replace the
dispense plate with a rewind guide plate (see ”6.6” on page 24).

16 Operating Instructions Edition 5/06
Loading media
A2+/A4+/A6+/A8+
6 Loading media
6.1 Loading labels from a roll
6.1.1 Removing and installing the core adapter
A core adapter is mounted for better guidance of the label roll on the roll retainer when using label rolls
with a core diameter ≥75 mm (versions A6+and A8+). Remove core adapter for smaller label rolls as
follows.
For adjustments and simple installation work, use the accompanying hexagonal wrench located in the
bottom section of the print unit. See Fig. 5, Item 8. No other tools are required for the work described
here.
Fig. 4: Installing the core adapter
Removing the core adapter
1. Open cover (1).
2. Loosen retaining screws of core adapter (2)
with hexagonal wrench.
3. Remove core adapter from roll retainer (4).
Installing the core adapter
1. Open cover (1).
2. Loosen retaining screws of core adapter (2)
with hexagonal wrench.
3. Slide first core adapter onto the roll retainer
(4) until it stops at the housing and tighten
retaining screw.
4. Slide second core adapter onto the roll
retainer (4) based on the roll width and
tighten retaining screw.
1
2
3
4

A2+/A4+/A6+/A8+
Loading media
Edition 5/06 Operating Instructions 17
6.1.2 Positioning the label roll on the roll retainer
Fig. 5: Loading labels from a roll
1. Open cover (10).
2. Loosen knurled screw (1) and swivel guide (2) upward and push it all the way out.
3. Remove core adapter (4) for label rolls with a core diameter ≤75 mm (see ”6.1.1” on page 16).
4. Load label roll on the roll retainer in such a way that the labels can be inserted into the printhead in
the right position. The printing side of the labels must be visible from above.
5. Supplying longer label strips:
For Peel-Off or Rewind mode: approx. 60 cm
For Tear-Off mode: approx. 40 cm
6. Push label roll until it contacts the housing wall.
7. Swivel guide (2) downward onto the roll retainer (3) and push it against the label roll so that the roll
is braked slightly while supplying media.
8. Tighten knurled screw (1).
6.1.3 Inserting a label strip into the printhead
1. Turn lever (9) counterclockwise to lift the printhead.
2. Push guide ring on axis (6) all the way out.
3. Guide label strip to the print unit above the internal rewinder (5).
4. Guide label strips below the axis (6) and through the label sensor (7) in such a way that it exits the
print unit between the printhead and the print roller.
5. Push guide ring on axis (6) against the outer edge of the label strip.
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6.1.4 Setting the label sensor
Fig. 6: Setting the label sensor
The label sensor (2) can be shifted perpendicular to the direction of paper flow for adaptation to the label
medium. The sensor unit (1) of the label sensor is visible from the front through the print unit and is
marked with a indentation in the label sensor retainer.
Position label sensor with tab (3) in such a way that the sensor (1) can detect the label gap or a reflex
or perforation mark.
- or, if the labels deviate from a rectangular shape, -
Align label sensor using the tab (3) with the front edge of the label in the direction of paper flow.
For use in Tear-Off mode only:
Turn lever (Fig. 5, Item 9) clockwise to lock the printhead.
The label roll is loaded for use in Tear-Off mode.
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6.1.5 Winding up the label strip in Rewind mode
Fig. 7: Guiding the label strip in Rewind mode
In Rewind mode, the labels are wound up internally after printing for later use.
1. Remove the locking system for Rewind mode if necessary (see ”6.7” on page 25) and install rewind
guide plate (see ”6.6” on page 24).
2. Guide label strip around the rewind guide plate (4) to the internal rewinder (2).
3. Hold rewinder (2) firmly and turn knob (3) clockwise until it stops.
4. Push label strip under a bracket (1) of the rewinder and turn knob (3) counterclockwise until it stops.
The rewinder is fully spread, thus gripping the label strip firmly.
5. Turn rewinder (2) counterclockwise to tighten the label strip.
6. Turn lever (5) clockwise to lock the printhead.
The label roll is loaded for use in Rewind mode.
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6.1.6 Winding up the liner in Peel-Off mode
Fig. 8: Guidance of the liner in Peel-Off mode
In Peel-Off mode, the labels are removed after printing, and only the liner is wound up internally.
1. Lift the pinch roller (4) off the rewind assist roller (5).
2. Remove labels from the first 100 mm of the liner.
3. Guide liner to the rewinder (2) around the dispense plate (6) and the rewind assist roller (5).
4. Hold rewinder (2) firmly and turn knob (3) clockwise until it stops.
5. Push liner under a bracket (1) of the rewinder (2) and turn knob (3) counterclockwise until it stops.
The rewinder is fully spread, thus gripping the liner firmly.
6. Turn rewinder (2) counterclockwise to tighten the liner.
7. Slightly loosen top fixing screw at the locking system with hexagonal wrench and position the pinch
roller (4) centrally to the liner (see ”6.7” on page 25).
8. Close the locking system and tighten top fixing screw at the locking system.
9. Turn lever (7) clockwise to lock the printhead.
The label roll is loaded for use in Peel-Off mode.
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