Lexmark W850n User manual

Lexmark™ W850n and W850dn Printer
4024-110
• Table of contents
• Start diagnostics
• Safety and notices
• Trademarks
• Index
Lexmark and Lexmark with diamond design are
trademarks of Lexmark International, Inc., registered
in the United States and/or other countries.
Revision: January 7, 2010
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Parts catalog 7-1
4024-110
7. Parts catalog
How to use this parts catalog
The following legend is used in the parts catalog:
•Assembly-index: Identifies the assembly and the item in the diagram. For example, 3-1 indicates
Assembly 3 and the item number 1 in the table.
•Part number: Identifies the unique number that identifies this FRU.
•Units/mach: Refers to the number of units actually used in the base machine or product.
•Units/kit or pkg: Refers to the number of units packaged together and identified by the part number.
•NS: (Not shown) in the assembly-Index column indicates that the part is procurable but is not pictured in
the illustration.
•PP: (Parts Packet) in the parts description column indicates the part is contained in a parts packet.
Assem
bly-
Index
Part
number Units/mach Units/
kit or
pkg Description
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7-2 Printer Service Manual
4024-110
Assembly 1: Covers and operator panel (1 of 2)
10
6
3
8
9
5
1
13
7
11
12
14
2
4
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Parts catalog 7-3
4024-110
Assembly 1: Covers and operator panel (1 of 2)
Assembly
- Index Part number Units/ mach Units/kit or pkg Description
1-1 40X5566 1 1 Operator panel assembly
2 40X5561 1 1 Operator panel controller card
3 40X5563 1 1 Operator panel cable
4 40X5564 1 1 Operator panel USB cable assembly
5 40X0553 1 1 Switch (printer front door interlock)
6 40X0558 1 1 Top cover assembly
7 40X5565 1 1 Printer front door cover assembly
8 40X0560 1 1 Front door magnetic catch
9 40X0561 1 1 Front door support strap
10 40X0562 1 1 Front inner cover
11 40X0960 1 2 2TM/TTM retaining screws
12 40X0551 1 1 Front left cover
13 40X0550 1 1 Left lower cover
14 40X0552 1 1 Top rear cover
Warning: In the event of replacement of any one of the following components:
• Operator panel assembly
• RIP card assembly
Replace only one component at a time. Replace the required component, and perform a POR before replacing a second
component listed above. If this procedure is not followed, the printer will be rendered inoperable. Never replace two or
more of the components listed above without a POR after installing each one or the printer will be rendered inoperable.
Warning: Never install and remove components listed above as a method of troubleshooting components. Once a
component has been installed in a machine, it cannot be used in another machine. It must be returned to the manufacturer.
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7-4 Printer Service Manual
4024-110
Assembly 2: Covers
Assembly
- Index Part number Units/ mach Units/kit or pkg Description
2–1 40X0566 1 1 Rear motor cover
2 40X2382 1 1 TVOC filter assembly
3 40X0565 1 2 Cable hookup door kit includes:
• Cable hookup cover
• Cable hookup door
4 40X0568 1 1 Option hookup cover
5 40X0567 1 1 Rear lower cover (110 V)
5 40X0955 1 1 Rear lower cover (220 V)
6 40X0564 1 1 Right lower cover
7 40X0563 1 1 Right upper cover
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Parts catalog 7-5
4024-110
Assembly 3: Media feed unit
Assembly
- Index Part number Units/ mach Units/kit or pkg Description
3-1 40X0570 2 1 Switch (media size)
2 40X0569 2 3 Media tray catch kit includes:
• Media tray catch
• Media tray slide (2 each)
3 40X0572 1 1 Vertical turn guide
4 40X0571 1 1 Vertical turn mylar guide
3
4
1
2
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7-6 Printer Service Manual
4024-110
Assembly 4: Media feed unit exploded (tray 1 and tray 2)
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Parts catalog 7-7
4024-110
Assembly 4: Media feed unit exploded (tray 1 and tray 2)
Assembly
- Index Part number Units/ mach Units/kit or pkg Description
4–1 40X0581 2 1 Media feed unit assembly
2 40X0582 2 1 Media feed lift motor
3 40X0585 2 6 Media feed drive gear kit includes:
• Media feed unit drive gear 13T
• Media feed unit drive gear 28/21T
• Media feed unit drive gear 29T
• Media feed unit drive gear 27T
• 2 mm washer (2 each)
4 40X0880 2 1 Bushing 6 mm
5 40X0967 2 2 Media tray lift one-way clutch/gear kit includes:
• Media tray lift one-way clutch
• Media tray lift one-way gear
6 40X0968 2 1 Media tray lift one-way shaft
7 40X0583 2 3 Tray lift coupling kit includes:
• Tray lift coupling
• Tray lift coupling gear 31T
•Spring
8 40X0590 2 1 Pick roll assembly spring
9 40X0593 2 2 Separation roll friction clutch kit includes:
• Separation roll one-way friction clutch
• Separation roll spacer
10 40X0594 1 6 Feed unit roll kit includes:
• Feed roll (2)
• Pick roll (2)
• Separation roll (2)
11 40X0970 2 1 Pick roll drive gear
12 40X0969 2 1 Pick roll idler gear
13 40X0591 2 2 Feed roll one-way clutch kit includes:
• Feed roll one-way clutch
• Feed roll one-way gear 22T
14 40X0952 2 1 Bushing 6 mm
15 40X0586 2 2 Media feed unit front guide kit includes:
• Media feed unit front guide
• Media feed unit front guide rail
16 40X0587 2 1 Media out actuator
17 40X0588 2 1 Sensor (media out)
18 40X0588 2 1 Sensor (media level)
19 40X0589 2 1 Sensor (pre-feed)
Note: Assembly index items 17 and 18 are identical sensors with different functions; therefore, they are the same part
number with different descriptions.
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7-8 Printer Service Manual
4024-110
Assembly 5: Media tray
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Parts catalog 7-9
4024-110
Assembly 5: Media tray
Assembly
- Index Part number Units/ mach Units/kit or pkg Description
5–1 40X0573 2 3 Media tray assembly includes: (this comes assembled)
• Media tray assembly
• Labels (2 each)
2 40X0578 2 2 Media tray end guide kit includes:
• Media tray end guide
• Spring
3 40X0577 2 3 Media tray side guide actuator kit includes:
• Media tray side guide actuator
• Media tray side guide slide
• Spring
4 40X0576 2 5 Media tray side guide kit includes:
• Media max label
• Front media tray guide assembly
• Rear media tray guide
• Pinion gear (2 each)
5 40X0966 4 1 Media tray separation brush
6 40X0574 2 1 Media tray front cover includes:
• Media tray front cover
• Labels (2 each)
7 40X0579 2 2 Media tray end guide actuator kit includes:
• Media end guide actuator
• Actuator link
Note: The graphic on the previous page, shows two #7 callouts. These
callouts are the two items that make up the media tray end guide
actuator kit.
8 40X0580 2 3 Media tray lift gear kit includes:
• Tray lift coupling gear 13T
• Tray lift gear 13/60T
• Tray lift sector gear 12T
9 40X0965 2 1 Media tray separation pad
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7-10 Printer Service Manual
4024-110
Assembly 6: MPF unit
3
10
7
5
9
2
6
4
8
1
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Parts catalog 7-11
4024-110
Assembly 6: MPF unit
Assem
bly-
Index
Part
number Units/ mach Units/kit or pkg Description
6–1 40X0600 1 1 MPF rear cover
2 40X0599 1 1 MPF front cover
3 40X6000 1 1 MPF feed unit assembly
4 40X0608 1 1 MPF fold down tray assembly
5 40X0597 1 1 MPF unit cable assembly
6 40X0755 1 1 MPF pickup spring
7 40X0598 1 1 MPF idler gear bracket assembly
8 40X0601 1 1 MPF transport pinch roll assembly
9 40X0588 1 1 Sensor (MPF media out)
10 40X0596 1 2 MPF media out actuator kit includes:
• MPF media out actuator
• Upper frame
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7-12 Printer Service Manual
4024-110
Assembly 7: MPF unit feed
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Parts catalog 7-13
4024-110
Assembly 7: MPF unit feed
Assem
bly-
Index
Part
number Units/ mach Units/kit or pkg Description
7–1 40X0605 1 5 MPF transport roll kit includes:
• MPF transport shaft collar
• MPF transport gear 18T
• MPF transport roll assembly
• Bushing 8 mm (2 each)
2 40X0603 1 2 MPF pick roll kit includes:
• MPF pressure pad
• MPF pick roll assembly
3 40X1382 1 6 MPF feed shaft kit includes:
• MPF feed shaft
• MPF feed shaft cam rear
• MPF feed shaft cam front
• MPF feed shaft roll core (2 each)
• MPF feed roll assembly
4 40X0974 1 2 MPF pressure pad kit includes:
•Shaft
• MPF pressure pad
5 40X1380 2 1 MPF pressure pad spring
6 40X1381 2 1 MPF feed shaft bushing
7 40X0606 1 3 MFP pick solenoid kit includes:
• Pick lever
• Pick solenoid
•Spring
8 40X0971 1 2 MPF feed drive gear kit includes:
• MPF feed gear
• MPF feed gear stopper
9 40X0973 1 2 MPF feed cam gear kit includes:
• MPF feed cam gear
•Spring
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7-14 Printer Service Manual
4024-110
Assembly 8: Left lower door and transport
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Parts catalog 7-15
4024-110
Assembly 8: Left lower door and transport
Assem
bly-
Index
Part
number Units/ mach Units/kit or pkg Description
8–1 40X0609 1 1 Vertical drive gear assembly
2 40X0610 1 1 Switch (left lower door interlock)
3 40X1386 1 1 Bushing 6 mm (transport roll rear)
4 40X1387 1 2 Transport roll kit includes:
• Transport roll assembly
• Transport roll gear 18T
5 40X1388 1 1 Bushing 8 mm
6 40X0612 1 1 Printer left lower door assembly (this comes assembled)
7 40X0614 1 2 Left lower door handle kit includes:
• Left lower door handle
•Spring
8 40X0613 1 1 Hinge pin
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7-16 Printer Service Manual
4024-110
Assembly 9: Left door and transfer roll
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Parts catalog 7-17
4024-110
Assembly 9: Left door and transfer roll
Assem
bly-
Index
Part
number Units/ mach Units/kit or pkg Description
9–1 40X0553 1 1 Switch (printer left door interlock)
2 40X0618 1 1 PC cartridge shutter link
3 40X0617 1 1 Transfer roll power contact
4 40X0616 1 1 Transfer roll assembly
5 40X0619 1 1 Transfer roll guide assembly
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7-18 Printer Service Manual
4024-110
Assembly 10: Printer left door
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Parts catalog 7-19
4024-110
Assembly 10: Printer left door
Assem
bly-
Index
Part
number Units/ mach Units/kit or pkg Description
10–1 40X0620 1 1 Printer left door assembly (this comes assembled)
2 40X0624 1 1 Printer left door support strap
3 40X0623 1 1 Left door duplex entrance guide
4 40X0621 1 2 Printer left door assembly handle kit includes:
• Printer left door assembly handle
•Spring
5 40X0622 1 1 PC cartridge shutter actuator
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