CAB e4 User manual

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Operator´s Manual
Thermal / Thermal Transfer e4
e4E2_101
Edition 1.01 / 2006

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cab Operator´s Manual
valid for following printer types:
e4/200TM
e4/300TM
copyright © cab Produkttechnik GmbH & Co KG
allrightsreserved
No parts of this manual may be copied, rewritten or used for anything else
thanfororiginalcabprinters.
This interdicts the usage of the manual for OEM products
unless you have a written permission.
cab Produkttechnik GmbH & Co KG
cab Produkttechnik GmbH & Co KG
Wilhelm Schickard Str. 14
76131Karlsruhe/Germany
Tel:++49-721-6626-0
Fax:++49-721-6626-239
Email:[email protected]
http://www.cabgmbh.com
Allregisteredtrademarksorproductnamesaretrademarksoftheirrespectivescompanies
ARMisaregisteredtrademarkofAdvancedRISCMachinesLtd.
CentronicsisaregisteredtrademarkofCentronicsDataComputerCorporation.
Microsoft,WindowsareregisteredtrademarksofMicrosoftCorporation.
PS/2isaregisteredtrademarkofInternationalBusinessMachinesCorporation.

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Table of Contents
e4 series Operator´s manual
copyright © cab Produkttechnik GmbH & Co KG......................................................................... 2
Tableof Contents ......................................................................................................................... 3
FCC Notice .................................................................................................................................. 4
ImportantSafetyInstructions ....................................................................................................... 5
PossibleCorrectiveAction ........................................................................................................... 5
Preface ........................................................................................................................................ 5
Chapter 1Introduction .................................................................................................................. 6
Printer Specifications .................................................................................................................. 6
UnpackingandInspection ............................................................................................................ 7
PackingList¨Figure 1: .................................................................................................................. 7
Chapter2Getting Started............................................................................................................. 8
Settingup .................................................................................................................................... 8
ConnectingthePrinter ................................................................................................................. 8
InterfaceConnection .................................................................................................................... 9
MainParts and Features.............................................................................................................10
Description .................................................................................................................................11
LoadingtheRibbon .....................................................................................................................12
LoadingtheMedia ......................................................................................................................16
Adjusting the Position of Media Sensor.......................................................................................17
Mediasensing ............................................................................................................................18
Mediasensing ............................................................................................................................19
OperationBasics ........................................................................................................................20
PowerSwitch..............................................................................................................................20
TheFrontPanel ..........................................................................................................................20
IndicatorLamps ..........................................................................................................................20
Buttons......................................................................................................................................21
System Mode .............................................................................................................................21
MediaSensorCalibration ............................................................................................................22
SelfTest .....................................................................................................................................22
DIP Switch at the Back Panel.....................................................................................................23
WindowsDriverInstallation .........................................................................................................24
LabeleditionsoftwareeLABEL ...................................................................................................24
Chapter3Maintenance ...............................................................................................................25
Warning: .....................................................................................................................................25
CleaningthePrinthead................................................................................................................25
Chapter4 Troubleshooting ..........................................................................................................26
ErrorIndications..........................................................................................................................26
AppendixA: Interface Specifications ...........................................................................................28
RS232Serial...............................................................................................................................28
Parallel(Centronics)....................................................................................................................29
AppendixB:ASCIITable .............................................................................................................30

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FCC Notice
Thisequipmentmaygenerate,useand/orradiateradiofrequencyenergy.
If not installed and used in full accordance with this instruction manual,
interferencetoradio communications mayoccur.Thisequipmenthasbeen
tested and complies with the limits for a Class A computing device pursuant
toSubpartJ of Part 15ofFCCRules,whicharedesigned to provide reasonable
protectionagainstsuchinterferencewhenoperatedinacommercialenvironment.
Operationofthisequipment in a residential area mayalsocauseinterference.
In such case the user will be required, at his own expense, to correct the
interferenceusingwhatevermeansnecessary.

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Important Safety Instructions
Onlyqualifiedandtrainedservice technicians should attempt to repair the printer.
Do not place the printer on or near a heat source.
Be sure that the output of the power adapter is 24VDC and your power source matches
therating listed onthe power adapter. Be certain your powersource is grounded.
Toavoid getting an electric shock,do not use a wornor damaged power cord.
Ifthepower cord becomes damagedorfrayed,replaceitimmediately.
Do not insert anything into the ventilation slots or openings on the printer.
Theprinterandpoweradaptershouldneverbeoperatedinalocationwhereeither
one can get wet. Personal injury could result.
Theprintheadbecomeshotwhileprinting.Toprotectfromdamagingtheprinthead
andriskofpersonalinjury,avoidtouchingtheprinthead.
Togetincreased printhead lifespanandhigherqualityprintouts,always use high
qualityapprovedlabels,tagsandthermaltransferribbons.Approvedsuppliescan
beorderedfromyourdealer.
Static electricity that accumulates on the surface of the human body or other s
urfacescan damage or destroytheprinthead or electronic componentsin this device.
DONOTtouchtheprintheador the electronic components with bare hands.
Place the printer on a flat, firm, solid surface.
Possible Corrective Action
Neverjamorblocktheairvents,oroperateinahightemperatureenvironment.
Turnoffthepowerwhennotinuseforextendedperiods.
Follow all recommendations and setup instructions included in this manual.
Preface
Welcometo cab’se-serieslabelprinter.The eSeriesisdesignedto providegeneral-purpose
andhigh-performanceprintingcapabilities.
cabe-seriesbarcodelabelprinterisanewgenerationofprintingequipmentfeaturinghigh
performanceandmultiplefunctions.
It stands out with its modern appearance and excellent functionality while utilizing a series
ofnewandcutting edge technologies. Relying onourwealthofexperience,wecarefully
designed the units to be not just rugged and durable but also easily operated and maintained.
We utilize a 32-bit embedded ARM CPU and a high-tech system platform to guarantee the
highestperformanceandqualitypossible.
This manual explains how to set up and begin using your G series printer.
Italsoprovidesdetailedinformationonconfiguringyourprinter,basicoperations,careand
troubleshooting.
Pleasereadthismanualcarefullybeforeusing.

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Chapter 1 Introduction
Printer Specifications
Model e4/200(203dpi ) e4/300 (300dpi )
Printingmethod Directthermal&Thermaltransfer
Printingresolution 203dpi(8dots/mm) 300dpi (11.8dots/mm)
Maxprinting speed 4ips (101.6mm/s) 3ips (76.2mm/s)
Maxprintingwidth 4.25”(108mm) 4.17? (106mm)
Maxprintinglength 40" (1016mm)
Memory 2MB FLASH ROM, 4MB SDRAM
Media Roll-feed,die-cut, continuous, fan-fold, tags, tickets in plain
paper or thermal paper - Width 110mm max. 27mm min.
Supply roll: OD 6" (152mm) max., ID 1" (25.4mm) min.
Ribbon Wax, Wax/Resin, Resin
Ribbon roll: OD 3" (76.2mm) max., ID 1" (25.4mm) core
Max width: 110mm; Max length: 360M
Fonts WindowsTrueTypeFonts(whenusingWindowsdrivers);Five
built-inASCII fonts and a 24x24 dot matrix Chinese font.
BarCodeTypes* 1D Barcode:Code39,Code93,Code 128/subsetA,B,C
Codabar,Interleave2of5,UPCA/E2and5add-on,
EAN-13/8/128,UCC-128,Postnet,Plessey,HBIC, Telepen,
FIMand so on»
2D Barcode : MaxiCode, PDF417, Data matrix and so on.
Mediasensor Reflective
Interfaces RS-232serial, Centronics , USB andEthernet
Powerrating 24VDC,2.0A**
Weight 3.5 kg
Dimensions W256 x D329 x H200mm
Operationenvironment Temperature:40°F–100°F(0°C–40°C)
Relativehumidity:5% - 85% non condensing
* Theoretically, the printer can print any type of barcode, as determined by the software you are
using.
** Powerfore4-seriesbarcodelabelprinterisprovidedviaanexternalpoweradaptor.
Specifications for Power Adapter
Input:AC100~240V,47~63HZ Output: DC 24V, 2.0 A Environment: 0°C ~ 40°C

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Printer
Power Adapter
RibbonSpindle
Sample Media Ribbon
MediaSpindle
CoreAdapter
Media Roll Guide
CD-ROM
Unpacking and Inspection
Inspectthe shippingcontainer(s)forpossibleshipping damage,ifdamageisdiscovered,notifythe
shippingcompany to reportthe nature andextent of the damage.
Please check the items according to the Packing List. If there are any items missing, notify your
authorizedreseller.
Packing List¨Figure 1:
1. Printer 1 pcs 6. MediaRollGuide 2 pcs
2. Poweradapter 1 pcs 7. Ribbon 1 pcs
3. Ribbon Spindle 2 pcs 8. Sample Media 1 pcs
4. Media Spindle 1 pcs 9. CDROM 1 pcs
5. CoreAdapter 2 pcs
Figure 1 Printer and accessories

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Chapter 2 Getting Started
Setting up
Beforesettinguptheprinteryoushouldconsiderthefollowing:
1. Makesure thereisadequatespacearound theprinterforloading
consumablesandproperventilation.
2. Make sure the printer is close to the host so the interface cable is
easily accessible to either end.
Connecting the Printer
Power Connection
Caution: (1)Useofthewrongadaptercoulddamageyourprinter.
cab assumes no liability for any damage in such case.
Therating fortheprinteris24VDC.
(2) Do not use the printer near liquids or corrosive chemicals.
1. Make sure the printer is switched OFF.
2.Connect the power cord to the Power Adapter.
3. Connect the Power Adapter’s DC output plug to the DC IN port on the back of the printer.
4. Plug the power cord into a live wall outlet.

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Interface Connection
CAUTION:MakesuretheprinterisswitchedOFFbeforeconnecting
theinterfacecable.
The interface between the printer and the host will use either a serial,parallel , USB cable or for Ethernet
connectionoptions.
1. Theprinteridentifiesthecommunicationportautomatically.
2. Thedefaultvaluesofprinterportcanbeobtainedfromtheself-test
report. (See Chapter 2 Operation Basics - System Mode - Self Test)
3. Cableconfigurationsforserial(RS-232C)andparallel
(Centronics)interfaces are shown inAppendixA of thismanual.
4. Please take the following measures to reduce cable noise.
a. Reduce the length of the interface cable (keep the cable length
under1.83meters/ 6 feet) if required.
b. Keep the communication cable separate from power cords.

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Main Parts and Features
Figure 2
1.PAUSEButton 2.FEEDButton 3.CANCELButton
4.READYIndicator 5. MEDIA Indicator 6. RIBBONIndicator
7. Media Exit Path 8. Cover Handle 9. Bottom Case
10. Top Cover 11.Left Side Cover

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Description
Figure3
1. Printhead Module
2. Printhead Bracket
3. Printhead
4. Media Sensor
5. Platen Roller
6. Release Lever
7. Media Guide
8. Ribbon Loading Knob
9. Ribbon Supply Spindle
10. Media Compartment
11.Guide Wheel
Figure4
1. RS232 Serial Port
2. DIP Switches
3. USB Port
4. PS/2 Port
5. DC IN Port
6. Ethernet Port
7. Centronics Port
Note: The above figure illustrates all possible interface ports on a e- series printer, but some ports may
notbeavailablefor your printer. Please check your requirementswhenpurchasingthe printer.

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Loading the Ribbon
Caution: (1) Make sure the inked side of your ribbon faces outwards.
Always make sure the inked side of the ribbon faces
the media and NOT the printhead.
(2) The maximum width of the ribbon is 110mm. When
using a ribbon roll with a width less than 110m,
please place the ribbon roll right in the middle of the
RibbonSpindlecorrespondingtothesymmetrysymbol(-->|<--).
(3) Thissectionisnotapplicabletodirectthermalprinting.
1.Liftthe top cover(Figure5-1).
2.PushtheReleaseLevertoreleasethePrintheadModule.
3. Lift the Printhead Module to expose the ribbon supply holder (Figure 5-2).
4.Unwrap the ribbon rollpack and separatethe ribbon roll andthe empty core (Figure5-3).
5. Slide a roll of Ribbon onto one of the Ribbon Spindles and an Empty Core onto the other spindle
(Figure 5-3).
6.Load the RibbonSpindle into the printerand route theribbon through the Printhead Module as shown
in Figure 5-4.
7.Wraptheendoftheribbonaroundtheemptycore (Figure5-5).
8.LoadtheemptycoreintotheRibbonrewinder(Figure5-6).
9. Turn the guide wheel on the left of the empty core to take up the loose ribbon and tighten the ribbon.
10. Close the Printhead Module and press down until it locks into place.

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Figure5-2
Figure 5-1

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Figure 5-3
Figure 5-4

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Figure 5-6
Figure 5-5

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Loading the Media
Standard Mode
1. Liftthetopcovertoexposethe media compartment (Figure 6-1).
2. Loada roll of media (labelsfacing up) on the Media Spindle, then
slide two Media Roll Guides with their smooth sides toward the media
onto the Media Spindle from each end until snug to the media. If you
are placing a roll of media with 3" ID core, please slide the two Core
Adapters onto the Media Spindle first.
3. Insertthemintotheprinter (Figure6-2).
4. Corresponding to the scale on the Media Spindle, position the media
roll right in the middle of the Spindle.
5. ReleaseandliftthePrintheadModule.
6. Route the media as shown in Figure 6-3.
7. Slide the Media Guide to the edge of the media.
8. Close the Printhead Module and press down until it locks into place
(Figure6-4).
9. Closethe cover and press the‘Feed’ button to feed the media and
ensure proper tracking. If the printer does not correctly sense the top
ofeach label itmay be necessary toperform the CalibrationProcedure
shown in the Operation Basics section.

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Adjusting the Position of Media Sensor
1. Lift the top cover.
2.PushtheReleaseLevertoreleasethePrintheadModule.
3.Liftthe Printhead Module toexposethe media sensor cover. (Figure7-1).
4. Remove the media sensor cover and slide the media sensor to the correct position (refer to Figure
7-3, Figure 7-4 and Figure 7-5).
5.Replace themediasensorcover.
Media sensor cover
Figure 7-1

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Media sensing
Figure 7-2
Figure7-3
Mediasensor
2 – 5mm
Mediagap

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Figure7-4
Figure 7-5
Mediasensor
Media sensor
Media sensing

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Operation Basics
Power Switch
The power switch is on the left side of the printer. The symbol on the
switch is defined as follows:
ON
OFF
The Front Panel
The Front Panel of the printer consists of :
- Three IndicatorLamps:MEDIA,READYand RIBBON
- Three dual function buttons: PAUSE, FEED and CANCEL
Indicator Lamps
Thethreelamps indicate the statusoftheprinter (please refer toChapter
4forerrorindications).
READY - Solid on: Indicates the printer is in normal state.
MEDIA - Solid on: Indicates the printer is in normal state.
- Blinking along with READY: Running out of media.
- Blinking individually: Indicates the printer is in the ‘PAUSE’ state.
RIBBON - Solid on: Indicates thermal transfer printing .
-Off:Directthermalprinting (noribboninstalled).
-Blinking along with READY: Running out ofribbon.