CAD EOS 1 User manual

Service Manual
Label Printer
EOS

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Description Type
Label Printer EOS1 / 200
EOS1 / 300
EOS1 / 200 C
EOS1 / 300 C
EOS4 / 200
EOS4 / 300
EOS4 / 200 C
EOS4 / 300 C
EOS4 / 200 P
EOS4 / 300 P
Edition: 11/2013 - Part. No. 9009226
Copyright
This documentation as well as translation hereof are property
of cab Produkttechnik GmbH & Co. KG.
The replication, conversion, duplication or divulgement of the
whole manual or parts of it for other intentions than its original
intended purpose - in particular the procurement of spare
parts for products sold by cab – demand the previous written
authorisation by cab.
Editor
Regarding questions or comments please contact cab Produk-
ttechnik GmbH & Co. KG.
Topicality
Due to the constant further development of our products
discrepancies between documentation and product can occur.
Please check www.cab.de for the latest update.
Terms and conditions
Deliveries and performances are effected under the “General
conditions of sale of cab”
Service Manual
for the following products
Germany
cab Produkttechnik
GmbH & Co KG
Postfach 1904
D-76007 Karlsruhe
Wilhelm-Schickard-Str. 14
D-76131 Karlsruhe
Telefon [phone]
Telefax [phone]
www.cab.de
[email protected]
France
cab technologies s.a.r.l.
F-67350 Niedermodern
Téléphone [phone]
www.cab.de/fr
[email protected]
USA
cab Technology Inc.
Tyngsboro MA, 01879
Phone [phone]
www.cab.de/us
[email protected]
South Africa
cab Technology (Pty.) Ltd.
2125 Randburg
Phone [phone]
www.cab.de/za
[email protected]
Asia
cab Technology Co., Ltd.
Junghe, Taipei, Taiwan
Phone [phone]
www.cab.de/tw
[email protected]
China
cab (Shanghai)Trading Co., Ltd.
Phone [phone]
www.cab.de/cn
[email protected]
Representatives in other countries on request

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3
Spare Parts - EOS1 Print Mechanics
No. Part No. Description PU Notes Serial No.
from to
1.1 5965403.001 Cover Plate 1
2 5902414.001 Screw EJOT-PT-K30x12 10
3.1 5965484.001 Cover 1
4 5550176.001 CPU X3 1
5.1 5551126.001 Power Supply 1 M
5.2 5966366.001 DC/DC Converter 1 B
6.1 5965498.001 Gear Motor 1
7 5965471.001 Cable Control Panel 1
8.1 5965474.001 Cable Sensors 1
9.1 5965473.001 Cable Printhead 1
10 5965530.001 Cable Power Supply 1
11 5965465.001 Stepper Motor 1
12.1 5965534.001 Cable Ground Connection 1 8963
12.3 5965384.001 Cable Ground Connection 1 8964
13.1 5965566.001 Shielding Plate 1 8963
14 5965359.001 Sensor 1
15 5966209.001 Spring 1
16.1 5965510.001 Control Panel 1
17 5965378.001 Cable Cutter Connection 1
18.1 5965435.001 Chassis 1
19.1 5965445.001 Tear-off Plate 1
20.1 5966207.001 Baseplate 1
No. Part No. Description PU Notes Serial No.
from to
21 5540617.001 Foot 5
22 5965477.001 Belt Roller 1
23 5903004.001 Washer DIN125-A3.2 10
24 5966203.001 Ribbon Take-up Hub 1
25 5966205.001 Ribbon Supply Hub 1
26 5966214.001 Bushing 1
27 5965427.001 Spring 1
28.1 5965455.001 Media Hub 1
29.1 5965460.001 Margin Stop 1
30 5966354.001 Printhead Holder 1
31 5966323.001 Antistatic Brush 1
32 5906104.001 Spring 10
33.1 5966096.001 Printhead 200 1 200
33.2 5965580.001 Printhead 300 1 300
34 5902867.001 Screw DIN7984-M3x8 10
35 5965536.001 Gear Wheel Z31/19 1
36 5965415.001 Transport Module 1
37.1 5965488.001 Print Roller DR4 1
37.2 5966219.001 Print Roller DR4-50 1 O
37.3 5966218.001 Print Roller DR4-25 1 O
- 9109286.001 Packaging 1
Notes 200 EOS1 / 200, EOS1 / 200 C
300 EOS1 / 300, EOS1 / 300 C
M for mains operation 100-240 VAC
B for battery operation 24 VDC
O Option

4 4
i
Note!
To upgrade the EOS1 up to SN 14372 with the Cutter EOS1 C to an EOS1 / 200 C or EOS1 / 300 C the Cable
Cutter Connection (Art. No.: 5965378.001) must also be ordered .
Spare Parts - Cutter EOS1 C
Spare Parts - External Unwinder EOS1/205
No. Part No. Description PU Notes Serial No.
Cutter
from to
38.1 5965987.001 Cover 1 917
38.2 5966331.001 Cover 1 918
39.1 5965529.001 Cutter Module 1 917
39.2 5966350.001 Cutter Module 1 918
40 5540637.001 Spring 1
41 5965501.001 Gear Wheel Z12 1
42 5541379.001 Gear Motor 1
No. Part No. Description PU Notes Serial No.
Cutter
from to
43 5965502.001 Shaft 1
44 5965524.001 Blade 1
45 5965528.001 Blade 1
46 5906221.001 Spring 1
47.1 5965507.001 Chassis 1 917
47.2 5966912.001 Chassis 1 918
No. Part No. Description PU Notes Serial No.
from to
2 5902414.001 Screw EJOT-PT-K30x12 10
48 5965349.001 Holder 1
No. Part No. Description PU Notes Serial No.
from to
49 5965504.001 Media Hub 1
50 5959588.001 Margin Stop 1

4
5
No. Part No. Description PU Notes Serial No.
from to
1.2 5965872.001 Cover Plate 1
2 5902414.001 Screw EJOT-PT-K30x12 10
3.2 5965877.001 Cover 1
4 5550176.001 CPU X3 1
5.1 5551126.001 Power Supply 1 M
5.2 5966366.001 DC/DC Converter 1 B
6.2 5965887.001 Gear Motor 1
7 5965471.001 Cable Control Panel 1
8.2 5965388.001 Cable Sensors 1
9.2 5965387.001 Cable Printhead 1
10 5965530.001 Cable Power Supply 1
11 5965465.001 Stepper Motor 1
12.2 5965392.001 Cable Ground Connection 1 8963
12.3 5965384.001 Cable Ground Connection 1 8964
13.2 5965857.001 Shielding Plate 1 8963
14 5965359.001 Sensor 1
15 5966209.001 Spring 1
16.2 5965880.001 Control Panel 1
17 5965378.001 Cable Cutter Connection 1
18.2 5965878.001 Chassis 1
19.2 5965879.001 Tear-off Plate 1
20.2 5965882.001 Baseplate 1
No. Part No. Description PU Notes Serial No.
from to
21 5540617.001 Foot 5
22 5965477.001 Belt Roller 1
23 5903004.001 Washer DIN125-A3.2 10
24 5966203.001 Ribbon Take-up Hub 1
25 5966205.001 Ribbon Supply Hub 1
26 5966214.001 Bushing 1
27 5965427.001 Spring 1
28.2 5965886.001 Media Hub 1
29.2 5965885.001 Margin Stop 1
30 5966354.001 Printhead Holder 1
31 5966323.001 Antistatic Brush 1
32 5906104.001 Spring 10
33.1 5966096.001 Printhead 200 1 200
33.2 5965580.001 Printhead 300 1 300
34 5902867.001 Screw DIN7984-M3x8 10
35 5965536.001 Gear Wheel Z31/19 1
36 5965415.001 Transport Module 1
37.1 5965488.001 Print Roller DR4 1
37.2 5966219.001 Print Roller DR4-50 1 O
37.3 5966218.001 Print Roller DR4-25 1 O
- 9109287.001 Packaging 1
Spare Parts - EOS4 Print Mechanics
Notes 200 EOS4 / 200, EOS4 / 200 C, EOS4 / 200 P
300 EOS4 / 300, EOS4 / 300 C, EOS4 / 300 P
M for mains operation 100-240 VAC
B for battery operation 24 VDC
O Option

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Spare Parts - Cutter EOS4 C
No. Part No. Description PU Notes Serial No.
from to
38.3 5966341.001 Cover 1
39.2 5966350.001 Cutter Module 1
40 5540637.001 Spring 1
41 5965501.001 Gear Wheel Z12 1
42 5541379.001 Gear Motor 1
No. Part No. Description PU Notes Serial No.
from to
43 5965502.001 Shaft 1
44 5965524.001 Blade 1
45 5965528.001 Blade 1
46 5906221.001 Spring 1
47.2 5966912.001 Chassis 1
No. Part No. Description PU Notes Serial No.
from to
2 5902414.001 Screw EJOT-PT-K30x12 10
34 5902867.001 Screw DIN7984-M3x8 10
42 5541379.001 Gear Motor 1
51 5965273.001 Lever 1
52 5965285.001 Cover 1
53 5965261.001 Spring 1
54 5965262.001 Latch 1
55 5965263.001 Latch 1
56 5965274.001 Cover 1
57 5902838.001 Screw DIN7984-M3x6 10
58 5965254.001 Gear 21 1
No. Part No. Description PU Notes Serial No.
from to
59 5905567.001 Belt 68MXL 037 1
60 5901082.001 Ball Bearing DIN625-685-ZZ 1
61 5965255.001 Shaft 1
62 5903525.001 E-Ring DIN6799-4 10
63 5965252.001 Roller 1
64 5965260.001 Dispense Plate 1
65 5965259.001 Bushing 1
66 5965258.001 Plate 1
67 5905013.001 Spring 10
68 5965257.001 Dispense Plate 1
- 9109252.001 Packaging 1
Spare Parts - Dispenser Module EOS4 P

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Block Diagram

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Technical Documents
No. Part. No. Description PU Serial-No.
from to
19009113.001 Operator's Manual EOS1 de/en 1
29009118.001 DVD EOS 1
Further technical documents are available on the internet at www.cab.de in the menu “Support & Downloads”.
Tools
No. Description Type Notes / Application Figure
1Torx screwdriver TX10 replace printhead, adjust feed path
of transfer ribbon
2Adjusting pliers at-nosed,
form A straight 135 dismount / mount of ground connections and springs
Table 1 Tools
Test Equipment
No. Description Type Notes / Application Figure
3Cylindrical dynamometer
(cab Part No.:5909017)
(spring scale)
to use with cylinder test
collar Pos. 4
0-5 N adjusting the winding torques
transfer ribbon supply hub
1,6 - 2 N
4Cylinder Test Collar
(cab Part No.:5966016)
approx. 1 m string with 30 N
traction and not elastic)
cab specic tools / test
equipment
adjusting the winding torques
transfer ribbon supply hub
Table 2 Test Equipment
Auxiliary Materials
No. Description Type Notes / Application Figure
5Grease (for plastic
materials),
cab Part No.: 5966279
grease plastic materials
Table 3 Auxiliary Materials

8
9
Checking Braking Force
During printing operation the spring on the transfer ribbon supply hub functions as a brake. The braking force on the
supply hub inuences the transport of the transfer ribbon.
The braking force on the transfer ribbon supply hub is measured with a test collar.
The set values for the braking force at the test collar are:
Spring on Direction of rotation Braking Force
Transfer Ribbon Supply Hub any direction 1,6 - 2,0 N
1
2
3
Fig. 1 Measure braking force on supply hub -
outside wound transfer ribbon
1
2
3
Fig. 2 Measure braking force on supply hub -
inside wound transfer ribbon
1. Remove transfer ribbon from the printer.
2. Put test collar (2) on the supply hub (3).
3. Wind the cord around the test collar several times.
4. Secure spring scale (1) at the end of the cord.
5. Pull at the spring scale until the supply hub begins turning.
6. Allow the cord to unwind from the test collar at least one full turn and read the pulling force on the spring scale at
the same time.
7. Compare the braking force with the set values.
Adjustments
The following adjustments are described in the Operator’s Manual:
• Setting the feed path of the transfer ribbon

10 10
Danger!
Risk of death via electric shock!
XBefore opening the rear cover, disconnect the device from the mains supply and wait at least one
minute until the power supply unit has discharged.
Tear-off Plate / Cutter / Printhead / Print Roller
Replacement and mounting of these units are described in the w Operator’s Manual EOS.
Casing
1
2
3
5
1
3
4
Fig. 3 Removing the cover Fig. 4 Removing / mounting the casing
Removing the cover
XLift the cover (1) by turning by 60°.
XPush the cover out of the hinges (2) of the cover plate (3) diagonally to the ground.
i
Notice!
For service work it is recommended to remove the casing consisting of cover (1) and cover plate (3)
connectedly. It is not necessary to separate the cover from the cover plate.
Removing the casing
XOpen the cover (1).
XLoosen 2 screws (5).
XPush the cover plate (3) with the cover (1) to the connector side.
XLift the cover plate (3) with the cover (1) from the printer.
Mounting the casing
XInsert the hooks (4) into the slot of the bottom and push the casing to the control panel side.
XFix the cover plate with 2 screws (5).
Replacing Assembly Units

10
11
Control Panel
4
5
6
3
7
1
2
Fig. 5 Removing / mounting the control panel
Removing
XRemove the casing.
XUnlock the control panel (3) at the latch (7) swing it away from the printer and remove it by lifting.
XUnplug the connectors of the display cable (4), the cutter connection cable (5) and the ground connection cable
(6).
Mounting
XRe-connect the cables (4 to 6).
XHook the slot (2) of the cover into the guide (1) and press the control panel against the printer until the latch (7)
clicks into place.
XMount the casing.
Replacing Assembly Units

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Transport Module
1
3
4
2
Fig. 6 Removing / mounting transport module 1
Removing
XRemove the tear-off plate/cutter.
XRemove the casing.
XUnplug the connector (1) of the label sensor (2).
XMove the label sensor as far as possible to the operator’s side w Operator’s Manual.
XRemove screw (3) and 5 screws (4).
5
6
8
2
7
Fig. 7 Removing / mounting transport module 2
XIf the printer is equipped with a cutter connection cable :
• Remove control panel.
• Unplug connector (5 / g. 5) from the control panel.
XRemove the transport module (7) with the printing roller (6) by tilting from the chassis (5).
XPull the cutter connection cable (8) downward out of the transport module (7).
Mounting
XMount the assembly units in reverse order.
Replacing Assembly Units

12
13
Stepper Motor
1 2 3 4
4
5
6
5
Fig. 8 Removing / mounting stepper motor 1
Removing
XRemove the casing
XRemove the transport module.
XUnplug the connector (2) of the stepper motor (3) from the CPU (1).
XRemove the gearwheels (5) from the axles (6).
iNotice!
The gearwheels (5) are reachable from the inner side of the chassis through the holes (4) with a pointed tool
and can be pushed that way from the axles.
7
Fig. 9 Removing / mounting stepper motor 2
XLoosen 3 screws (7) and remove the stepper motor (3).
Mounting
XMount the assembly units in reverse order.
Replacing Assembly Units

14 14
Printhead Holder
1
2
4
5
3
6 7453 8
Fig. 10 Removing / mounting printhead holder
Removing
XRemove the casing.
XRemove the printhead.
XRemove the spring (2) from the spring bolt (1).
XLift the printhead holder (7), unlock the latch (4) and push the printhead holder with the spring (2) to the operator’s
side out of the chassis (3).
XRemove the printhead holder (7) with the spring (2) completely from the retainer (6). In doing so remove the
printhead cable (8) from the printhead holder.
XKeep the spring (2).
Mounting
XPush the printhead holder (7) onto the retainer (6). In doing so insert the printhead cable (8) into the printhead
holder.
XPush latch (4) and spring hook (5) of the printhead holder through the gap of the chassis (3).
iNotice!
For the following mounting of the spring (2) it is recommended to push the printhead holder in a position,
where the latch (4) is clamped by the chassis but not completely locked yet.
XMount the spring (2) onto the spring hook (5).
XPush the printhead holder (7) further until the latch (4) clicks into place.
XMount the spring (2) onto spring bolt (1).
XMount the printhead.
XMount the casing.
Replacing Assembly Units