California Air Tools 20020CR-22060 User manual

ULTRA QUIET & OIL FREE
AIR COMPRESSOR
OWNER'S MANUAL
CALIFORNIA AIR TOOLS
20020CR-22060
2.0 HP
6.50 CFM @ 40 PSI
5.00 CFM @ 90 PSI
20.0 GALLON STEEL TANK
WWW.CALIFORNIAAIRTOOLS.COM Customer Support 1-866-409-4581

2 Customer Support: 1-866-409-4581
AIR COMPRESSOR
TABLE OF CONTENTS
INTRODUCTION __________________________________2
IMPORTANT SAFETY INSTRUCTIONS _______________3
LOCATIONS OF IMPORTANT LABELS _______________6
AIR COMPRESSOR COMPONENTS__________________7
PRE-OPERATION CHECKLIST ______________________8
Package Contents & Assembly____________________8
Inspect for Damage _____________________________9
Save Packaging ________________________________9
Compressor Location ___________________________9
Electrical Power _______________________________10
OPERATING THE AIR COMPRESSOR _______________10
Introduction __________________________________10
Assembly ____________________________________10
Test Run _____________________________________11
Daily Operation ________________________________11
MAINTENANCE _________________________________12
Draining the Air Tank ___________________________12
Changing the Air Filter__________________________12
Testing for Leaks ______________________________12
Pressure Switch _______________________________12
Cleaning _____________________________________12
STORAGE ______________________________________12
TROUBLESHOOTING ____________________________13
SPECIFICATIONS________________________________14
Electrical Circuit _______________________________14
Air Passage Drawing ___________________________14
WARRANTY ____________________________________15
PRODUCT REGISTRATION________________________17
INTRODUCTION
Thank you for purchasing a California Air Tools, Inc.
Air Compressor.
Please contact us if you have any questions.
Record the model and serial numbers indicated on your
air compressor’s nameplate:
Model No. ________________________________________
Serial No. ________________________________________
Date of Purchase: _________________________________
Store/Dealer: _____________________________________

3
Customer Support: 1-866-409-4581
AIR COMPRESSOR
How to find a local service center:
Even quality built equipment might need service or repair parts.
Contact the California Air Tools Customer Service Department:
Phone: [phone]
Online: WWW.CALIFORNIAAIRTOOLS.COM
Please provide the information below:
Model number and Serial number and specifications shown on the
Model number/Serial number plate.
Part number or numbers shown in the parts list section of the
owner’s manual for your air compressor model.
A brief description of the trouble with the air compressor.
Do not return your air compressor for service or parts to the
store/dealer where purchased.
IMPORTANT SAFETY
INSTRUCTIONS
Safety Messages & Signal Words:
DANGER
There is a danger of electric shock.
Use only undamaged electrical cords.
DO NOT touch bare wires or receptacles.
DO NOT operate air compressor in wet weather or in wet
conditions.
DO NOT touch air compressor or cords if hands or feet are
wet.
Ensure that all cords are free of damage before connecting
to the power supply.
Ensure that you have a sucient electrical supply for
supporting the requirements of the motor.
Improper installation of the grounding plug is able to result
in a risk of electric shock. When repair or replacement of the
cord or plug is required, do not connect the grounding wire
to either at terminal. The wire with insulation having an
outer surface that is green with or without yellow stripes is
the grounding wire.
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electrical shock
by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding
wire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed and
grounded in accordance with the local codes and
ordinances.
This product is for use on a nominal 220-V circuit and has a
grounding plug similar to the plug illustrated in sketch A.
Only connect the product to an outlet having the same
conguration as the plug.
Do not use an adapter with this product.
SHOCK

4 Customer Support: 1-866-409-4581
AIR COMPRESSOR
Dust or dust-like particulates caused by
power-sanding, sawing, grinding, drilling or any
other construction-like activities can contain
contaminants that are harmful to breathe.
Always use your air compressor in a well-ventilated
and clean area.
Never breathe the air that comes directly out of the
air compressor or air hose. This air is not suitable for
breathing.
Always wear approved safety equipment. When
performing dust-creating activities, securely wear
properly-fit face masks or respirators.
If you feel ill from breathing while operating your air
compressor, stop and seek medical attention
immediately.
WARNING
RISK TO BREATHING
Air compressor surfaces become hot during
operation.
DO NOT touch hot surfaces, because they can cause
severe burns.
Do not touch the air compressor’s cylinder head.
During operation, the cooling fins of the cylinder
head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during
operation. Only place a cover on the air compressor
after it has thoroughly cooled down.
FIRE
HOT SURFACE
WARNING
Flying objects can cause injury to the eyes, head and
other parts of the body.
Air-powered equipment and power tools are capable
of propelling items (metal chips, fasteners and
particulates) at high speed into the air and could
result in injury.
Always wear approved head and eye protection.
Never point the air stream at any part of your body,
or at another person or animal.
When operating the air compressor, make sure all
other people and animals maintain a safe distance.
Do not move the air compressor when the air tank is
under pressure.
Never use the air hoses to pull or move the air
compressor.
Keep the air compressor on a flat surface.
WARNING
FLYING OBJECTS
Exercise caution when using pressurized air.
To prevent injury and for your general safety, only
use high-pressure hoses, fittings and couplings
designed for use with air compressors.
Inspect all hoses, fittings and couplings for leaks
and wear. When leaks and wear are detected, stop
use and replace those items immediately. Do not
repair.
Never leave pressurized air in the air tank when
performing maintenance.
Never leave the air compressor unattended with the
power supply in use and the air hose connected.
WARNING
EXPLOSION

5
Customer Support: 1-866-409-4581
AIR COMPRESSOR
-
Improper care could lead to the air tank bursting or
exploding.
Drain air tank daily or after each use to prevent
moisture buildup in the air tank.
Rust can weaken the air tank and cause leaks or
bursting. If rust is detected, replace tank
immediately. Do not try to repair the air tank by
welding, drilling or modifying it in any other way.
These modifications can weaken the air tank and
cause a hazardous condition.
If air tank develops a leak, replace the air tank
immediately. Never repair, weld or make
modifications to the air tank or its attachments.
Never make adjustments to the factory-set
pressures.
Never exceed manufacturer's maximum-allowable
pressure rating attachments.
Because of extreme heat, do not use plastic pipe or
lead tin solder joints for a discharge line.
WARNING
EXPLOSION
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and
pressure switch to produce sparks while operating. If
sparks come in contact with vapors from gasoline or
solvents, they may ignite and cause a fire or
explosion.
Abrasive tools such as grinders, drills and other
tools are capable of making sparks that can ignite
flammable materials.
Always operate the air compressor a safe distance
away from flammable items. Use in well-ventilated
areas.
Never exceed the maximum rated pressure.
FIRE
WARNING
EXPLOSION
Check with a quaiified electrician or serviceman when the
grounding instructions are not completely understood, or
when in doubt as to whether the product is properly
grounded.
Do not modify the plug provided. If it does not fit the outlet,
have the proper outlet installed by a qualified electrician.
FIG. A

6 Customer Support: 1-866-409-4581
AIR COMPRESSOR
-LOCATIONS OF
IMPORTANT LABELS
Read these important labels before operating.
These labels provide important safety and maintenance
information. These labels should be considered as permanent
parts of the air compressor. Should any of these labels become
illegible, damaged or removed, please contact California Air Tools
Customer Service department at 1-866-409-4581 for
replacements.
PRODUCT LABEL
A
B
C
D
E
F
G
H

7
Customer Support: 1-866-409-4581
AIR COMPRESSOR

8 Customer Support: 1-866-409-4581
AIR COMPRESSOR
PRE-OPERATION CHECKLIST
Package Contents & Assembly
Model: 20020CR-22060
Package contents:
Air Compressor
Owner's Manual
(2) Air Filters
Wheel Assembly Kit
2 - #51 Wheel Bolt
4 - #49 Washer
2 - #50 Wheel
2 - #48 Nut
2 - #84 Bolt
2 - #83 Cushion Foot
4 - #82 Washer
2 - #81 Nut
Assembly:
Install the Air Filter
1. Attach the air filters to the top back side of motor head.
(looking from the front to the back of the air compressor )
Screw the air filters into the motor head ports
Install the Wheel Kit
1. Slide Bolt #51 through Wheel #50.
2. Slide the washer #49 onto Bolt #51
3. Slide the bolt #51 through the wheel support hole
located on the front bottom of the air compressor tank.
4. Attached the Washer #49 and Nut #48 to the Bolt #51and
tighten firmly.
5. Repeat steps 1-4 to assemble the other wheel.
6. Slide Bolt #84 through Washer #82 and Cushion Foot #83.
7. Slide Bolt #84 through Cushion Foot support hole located on
the back bottom of the air compressor..
Attach Washer #82 and Nut #81 to Bolt # 84 firmly tighten.
8. Repeat these steps on the other support.

9
Customer Support: 1-866-409-4581
AIR COMPRESSOR
Inspect for Damage
Before using the air compressor, make sure the air tank is not
damaged, inspect all parts for damage, and check that all pipes
are firmly connected.
Do not use the air compressor if any damage is found. If
damaged, have an authorized service center inspect and test the
air compressor to ensure that is working properly.
Save Packaging
IMPORTANT: Save all outside packaging in case you ever need
to return the product for service or repair.
Compressor Location
Use on Flat Surface
For proper operation, the air compressor must be placed on a flat
surface with an incline no greater than 15 degrees.
Maintain a Clear Area
It is very important that the air compressor is positioned so that
there is adequate airflow around the machine. There must be at
least 2 feet of obstacle-free space surrounding and above the air
compressor
Do not allow materials to come into contact with the 200CR-
22060 motor-pump as it becomes extremely hot during normal
operations.
Use in Areas with Clean Air
For proper operation and to maximize the longevity of the air
compressor, it is very important that the air drawn into the air
compressor is clean.
The air compressor should not be used in areas where dust or
particulates are in the air.
This will damage the motor and impair proper operation.
IMPORTANT: Always use the air filter, properly installed.
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and
pressure switch to produce sparks while operating. If
sparks come in contact with vapors from gasoline or
solvents, they may ignite and cause a fire or
explosion.
Abrasive tools such as grinders, drills and other
tools are capable of making sparks that can ignite
flammable materials.
Always operate the air compressor a safe distance
away from flammable items. Use in well-ventilated
areas.
Never exceed the maximum rated pressure.
FIRE
WARNING
EXPLOSION
Dust or dust-like particulates caused by
power-sanding, sawing, grinding, drilling or any
other construction-like activities can contain
contaminants that are harmful to breathe.
Always use your air compressor in a well-ventilated
and clean area.
Never breathe the air that comes directly out of the
air compressor or air hose. This air is not suitable for
breathing.
Always wear approved safety equipment. When
performing dust-creating activities, securely wear
properly-fit face masks or respirators.
If you feel ill from breathing while operating your air
compressor, stop and seek medical attention
immediately.
WARNING
RISK TO BREATHING

10 Customer Support: 1-866-409-4581
AIR COMPRESSOR
Electrical Power
Electrical Power Requirements
Before using the air compressor, refer to the serial label for voltage
and amperage requirements. Make sure you have a sufficient
electrical supply for supporting the motor's requirements.
Use a dedicated 15 amp outlet / circuit for the best results.
Low voltage and/or an overload circuit can cause the motor's
overload protection system circuit breaker to trip.
Electrical Extension Cords
Inspect all electrical extension cords to ensure that they are free of
damage.
When using an extension cord, use a heavy-duty cord that is no
more than 25 feet long and at least 14 gauge.Use only a 3-wire
extension cord that has a 3-blade grounding plug.
OPERATING THE AIR
COMPRESSOR
Save this manual for future reference.
Introduction
This air compressor features a compact structure, stable
performance, a high airflow rate, easy operation and maintenance.
Because the air compressor produces no oil in the airflow, it can be
used as an independent air supply machine for situations in which
oil in the airflow is an issue. The motor directly drives the pistons
and is able to function without lubrication for a long period of time.
Assembly
1. Connect your air hose to a 1/4” male industrial quick connect
coupler. Connect the male quick connect coupler to the female
industrial quick connect coupler located on the air compressor
2. Make sure the drain valve is off and that the pressure switch is
in the OFF position.
3. Ensure that the power supply you are going to use is operating
normally.
4. Insert the power supply cord into a dedicated 220 volt 15 amp
power supply socket.
DANGER
There is a danger of electric shock.
Use only undamaged electrical cords.
DO NOT touch bare wires or receptacles.
DO NOT operate air compressor in wet weather or in wet
conditions.
DO NOT touch air compressor or cords if hands or feet are
wet.
Ensure that all cords are free of damage before connecting
to the power supply.
Ensure that you have a sucient electrical supply for
supporting the requirements of the motor.
Improper installation of the grounding plug is able to result
in a risk of electric shock. When repair or replacement of the
cord or plug is required, do not connect the grounding wire
to either at terminal. The wire with insulation having an
outer surface that is green with or without yellow stripes is
the grounding wire.
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electrical shock
by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding
wire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed and
grounded in accordance with the local codes and
ordinances.
This product is for use on a nominal 220-V circuit and has a
grounding plug similar to the plug illustrated in sketch A.
Only connect the product to an outlet having the same
conguration as the plug.
Do not use an adapter with this product.
SHOCK