California Air Tools 200CR-22060 User manual

ULTRA QUIET & OIL FREE
AIR COMPRESSOR
MOTOR/PUMP
OWNER'S MANUAL
CALIFORNIA AIR TOOLS
200CR-22060
2.0 HP
220 VOLTS 60 HERTZ
6.00 CFM @ 40 PSI
5.00 CFM @ 90 PSI
WWW.CALIFORNIAAIRTOOLS.COM. Customer Support 1-866-409-4581

2 Customer Support: 1-866-409-4581
TABLE OF CONTENTS
INTRODUCTION __________________________________2
IMPORTANT SAFETY INSTRUCTIONS _______________3
LOCATIONS OF IMPORTANT LABELS _______________6
COMPONENTS___________________________________7
PRE-OPERATION CHECKLIST ______________________8
Package Contents ______________________________8
Inspect for Damage _____________________________8
Save Packaging ________________________________8
Location ______________________________________9
Electrical Power ________________________________9
OPERATION ____________________________________10
Introduction __________________________________10
Test Run _____________________________________10
Daily Operation________________________________10
MAINTENANCE _________________________________11
Changing the Air Filter__________________________11
Cleaning _____________________________________11
STORAGE ______________________________________11
TROUBLESHOOTING ____________________________12
SPECIFICATIONS________________________________13
Electrical Circuit _______________________________13
WARRANTY ____________________________________14
INTRODUCTION
Thank you for purchasing a California Air Tools product.
Please contact us if you have any questions.
Record the model and serial numbers indicated on your
nameplate:
Model No. ________________________________________
Serial No. ________________________________________
Date of Purchase: _________________________________
Store/Dealer: _____________________________________

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Customer Support: 1-866-409-4581
How to find a local service center:
Even quality built equipment might need service or repair parts.
Contact the California Air Tools Customer Service Department:
Phone: [phone]
Online: WWW.CALIFORNIAAIRTOOLS.COM
Please provide the information below:
Model number and Serial number and specifications shown
on the Model number/Serial number plate.
Part number or numbers shown in the parts list section of the
owner’s manual for your model.
A brief description of the issue.
IMPORTANT SAFETY
INSTRUCTIONS
Safety Messages & Signal Words:
DANGER
DANGER
There is a danger of electric shock.
There is a danger of electric shock.
Use only undamaged electrical cords.
Use only undamaged electrical cords.
DO NOT touch bare wires or receptacles.
DO NOT touch bare wires or receptacles.
DO NOT operate air compressor in wet weather or in wet
DO NOT operate air compressor in wet weather or in wet
conditions.
conditions.
DO NOT touch air compressor or cords if hands or feet are
DO NOT touch air compressor or cords if hands or feet are
wet.
wet.
Ensure that all cords are free of damage before connecting
Ensure that all cords are free of damage before connecting
to the power supply.
to the power supply.
Ensure that you have a sucient electrical supply for
Ensure that you have a sucient electrical supply for
supporting the requirements of the motor.
supporting the requirements of the motor.
Improper installation of the grounding plug is able to result
Improper installation of the grounding plug is able to result
in a risk of electric shock. When repair or replacement of the
in a risk of electric shock. When repair or replacement of the
cord or plug is required, do not connect the grounding wire
cord or plug is required, do not connect the grounding wire
to either at terminal. The wire with insulation having an
to either at terminal. The wire with insulation having an
outer surface that is green with or without yellow stripes is
outer surface that is green with or without yellow stripes is
the grounding wire.
the grounding wire.
This product must be grounded. In the event of an electrical
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electrical shock
short circuit, grounding reduces the risk of electrical shock
by providing an escape wire for the electric current.
by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding
This product is equipped with a cord having a grounding
wire with an appropriate grounding plug. The plug must be
wire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed and
plugged into an outlet that is properly installed and
grounded in accordance with the local codes and
grounded in accordance with the local codes and
ordinances.
ordinances.
This product is for use on a nominal 220-V circuit and has a
This product is for use on a nominal 220-V circuit and has a
grounding plug similar to the plug illustrated in sketch A.
grounding plug similar to the plug illustrated in sketch A.
Only connect the product to an outlet having the same
Only connect the product to an outlet having the same
conguration as the plug.
conguration as the plug.
Do not use an adapter with this product.
Do not use an adapter with this product.
SHOCK
SHOCK

4 Customer Support: 1-866-409-4581
Dust or dust-like particulates caused by
power-sanding, sawing, grinding, drilling or any
other construction-like activities can contain
contaminants that are harmful to breathe.
Always use your air compressor in a well-ventilated
and clean area.
Never breathe the air that comes directly out of the
air compressor or air hose. This air is not suitable for
breathing.
Always wear approved safety equipment. When
performing dust-creating activities, securely wear
properly-fit face masks or respirators.
If you feel ill from breathing while operating your air
compressor, stop and seek medical attention
immediately.
WARNING
RISK TO BREATHING
Air compressor surfaces become hot during
operation.
DO NOT touch hot surfaces, because they can cause
severe burns.
Do not touch the air compressor’s cylinder head.
During operation, the cooling fins of the cylinder
head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during
operation. Only place a cover on the air compressor
after it has thoroughly cooled down.
FIRE
HOT SURFACE
WARNING
Flying objects can cause injury to the eyes, head and
other parts of the body.
Air-powered equipment and power tools are capable
of propelling items (metal chips, fasteners and
particulates) at high speed into the air and could
result in injury.
Always wear approved head and eye protection.
Never point the air stream at any part of your body,
or at another person or animal.
When operating the air compressor, make sure all
other people and animals maintain a safe distance.
Do not move the air compressor when the air tank is
under pressure.
Never use the air hoses to pull or move the air
compressor.
Keep the air compressor on a flat surface.
WARNING
FLYING OBJECTS
Exercise caution when using pressurized air.
To prevent injury and for your general safety, only
use high-pressure hoses, fittings and couplings
designed for use with air compressors.
Inspect all hoses, fittings and couplings for leaks
and wear. When leaks and wear are detected, stop
use and replace those items immediately. Do not
repair.
Never leave pressurized air in the air tank when
performing maintenance.
Never leave the air compressor unattended with the
power supply in use and the air hose connected.
WARNING
EXPLOSION

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Improper care could lead to the air tank bursting or
exploding.
Drain air tank daily or after each use to prevent
moisture buildup in the air tank.
Rust can weaken the air tank and cause leaks or
bursting. If rust is detected, replace tank
immediately. Do not try to repair the air tank by
welding, drilling or modifying it in any other way.
These modifications can weaken the air tank and
cause a hazardous condition.
If air tank develops a leak, replace the air tank
immediately. Never repair, weld or make
modifications to the air tank or its attachments.
Never make adjustments to the factory-set
pressures.
Never exceed manufacturer's maximum-allowable
pressure rating attachments.
Because of extreme heat, do not use plastic pipe or
lead tin solder joints for a discharge line.
WARNING
EXPLOSION
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and
pressure switch to produce sparks while operating. If
sparks come in contact with vapors from gasoline or
solvents, they may ignite and cause a fire or
explosion.
Abrasive tools such as grinders, drills and other
tools are capable of making sparks that can ignite
flammable materials.
Always operate the air compressor a safe distance
away from flammable items. Use in well-ventilated
areas.
Never exceed the maximum rated pressure.
FIRE
WARNING
EXPLOSION

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LOCATIONS OF
IMPORTANT LABELS
Read these important labels before operating.
These labels provide important safety and maintenance
information. These labels should be considered as permanent
parts of the air compressor. Should any of these labels become
illegible, damaged or removed, please contact California Air Tools
Customer Service department at 1-866-409-4581 for
replacements
PRODUCT LABEL
A
B
C
D
E
F
G
H

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PRE-OPERATION
CHECKLIST
Package Contents
Model: 200CR-22060
Package contents:
(1) Motor/Pump
(1) Owner's Manual
(2) Air Filters
(4) Motor Mounts
(1) Elbow (attached)
Inspect for Damage
Before using this product, inspect all parts for damage.
Do not use this product if any damage is found. If damaged,
return to dealer where item was purchased from.
Save Packaging
IMPORTANT: Save all outside packaging in case you ever need
to return the product for service or repair.
Location
Use on Flat Surface
For proper operation, this product must be placed on a flat
surface with an incline no greater than 15 degrees
Maintain a Clear Area
It is very important that the motor/pump is positioned so that there
is adequate airflow around the product. There must be at least 2
feet of obstacle-free space surrounding the motor/pump.
Use in Areas with Clean Air
The motor/pump should not be used in areas where dust or
particulates are in the air.
This will cause damage to the motor/pump and impair proper
operation.
IMPORTANT: Always use the air filter, properly installed.
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and
pressure switch to produce sparks while operating. If
sparks come in contact with vapors from gasoline or
solvents, they may ignite and cause a fire or
explosion.
Abrasive tools such as grinders, drills and other
tools are capable of making sparks that can ignite
flammable materials.
Always operate the air compressor a safe distance
away from flammable items. Use in well-ventilated
areas.
Never exceed the maximum rated pressure.
FIRE
WARNING
EXPLOSION
Dust or dust-like particulates caused by
power-sanding, sawing, grinding, drilling or any
other construction-like activities can contain
contaminants that are harmful to breathe.
Always use your air compressor in a well-ventilated
and clean area.
Never breathe the air that comes directly out of the
air compressor or air hose. This air is not suitable for
breathing.
Always wear approved safety equipment. When
performing dust-creating activities, securely wear
properly-fit face masks or respirators.
If you feel ill from breathing while operating your air
compressor, stop and seek medical attention
immediately.
WARNING
RISK TO BREATHING

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Electrical Power
Electrical Power Requirements
Before using the motor/pump, refer to the serial label for voltage
and amperage requirements. Make sure you have a sufficient
electrical supply for supporting the motor's requirements.
Use a dedicated (220v 60hz) (15 amp) power supply.
Low voltage and/or an overload circuit can cause the motor's
overload protection system circuit breaker to trip.
If used as an air compressor with air tank.
Use a dedicated (220v 60hz) (15 amp) power supply
Max: 14 gauge 100ft extension cord
WIRING MOTOR/PUMP
Wiring Instructions
Black & White Wires (hot) - To Power Supply
Green Wire - To Ground
DANGERDANGER
There is a danger of electric shock.There is a danger of electric shock.
Use only undamaged electrical cords.Use only undamaged electrical cords.
DO NOT touch bare wires or receptacles.DO NOT touch bare wires or receptacles.
DO NOT operate air compressor in wet weather or in wetDO NOT operate air compressor in wet weather or in wet
conditions.conditions.
DO NOT touch air compressor or cords if hands or feet areDO NOT touch air compressor or cords if hands or feet are
wet.wet.
Ensure that all cords are free of damage before connectingEnsure that all cords are free of damage before connecting
to the power supply.to the power supply.
Ensure that you have a sucient electrical supply forEnsure that you have a sucient electrical supply for
supporting the requirements of the motor.supporting the requirements of the motor.
Improper installation of the grounding plug is able to resultImproper installation of the grounding plug is able to result
in a risk of electric shock. When repair or replacement of thein a risk of electric shock. When repair or replacement of the
cord or plug is required, do not connect the grounding wirecord or plug is required, do not connect the grounding wire
to either at terminal. The wire with insulation having anto either at terminal. The wire with insulation having an
outer surface that is green with or without yellow stripes isouter surface that is green with or without yellow stripes is
the grounding wire.the grounding wire.
This product must be grounded. In the event of an electricalThis product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electrical shockshort circuit, grounding reduces the risk of electrical shock
by providing an escape wire for the electric current.by providing an escape wire for the electric current.
This product is equipped with a cord having a groundingThis product is equipped with a cord having a grounding
wire with an appropriate grounding plug. The plug must bewire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed andplugged into an outlet that is properly installed and
grounded in accordance with the local codes andgrounded in accordance with the local codes and
ordinances.ordinances.
This product is for use on a nominal 220-V circuit and has aThis product is for use on a nominal 220-V circuit and has a
grounding plug similar to the plug illustrated in sketch A.grounding plug similar to the plug illustrated in sketch A.
Only connect the product to an outlet having the sameOnly connect the product to an outlet having the same
conguration as the plug.conguration as the plug.
Do not use an adapter with this product.Do not use an adapter with this product.
SHOCKSHOCK
Air compressor surfaces become hot during
operation.
DO NOT touch hot surfaces, because they can cause
severe burns.
Do not touch the air compressor’s cylinder head.
During operation, the cooling fins of the cylinder
head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during
operation. Only place a cover on the air compressor
after it has thoroughly cooled down.
FIRE
HOT SURFACE
WARNING

10 Customer Support: 1-866-409-4581
OPERATIONS
Save this manual for future reference.
Introduction
This air compressor features a compact structure, stable
performance, a high airflow rate, easy operation and
maintenance. Because the motor/pump produces no oil in the
airflow, it can be used as an independent air supply machine for
situations in which oil in the airflow is an issue. The motor directly
drives the pistons and is able to function without lubrication for a
long period of time.
Test Run
Using Motor/Pump as an Air Compressor with Air Tank.
1. Turn the power switch to the OFF position.
Plug the power supply cord into a power supply socket.
Start the air compressor by turning the power switch to the ON
position.
The pressure gauge reading will slowly rise as pressure
increases inside the air tank.
When the gauge reading reaches the pressure switch will
automatically turn the power off. This indicates the compressor
is working normally.
2.
Daily Operation
Starting as an air compressor:
1. Turn the power switch to the OFF position.
2. Attach air hose
3. Check that all air fitting are tight and closed.
4. Maintain 2 feet of open space around the air compressor
5. Plug the power supply.
6. Turn the power switch to the ON position.
7. Do not use continously (running) for more than 8 hours of
continuous running at 90 PSI and 12 hours at 40 PSI
Shutting down the compressor:
1. Turn the power switch to the OFF position.
2. Unplug the power supply cord.
Flying objects can cause injury to the eyes, head and
other parts of the body.
Air-powered equipment and power tools are capable
of propelling items (metal chips, fasteners and
particulates) at high speed into the air and could
result in injury.
Always wear approved head and eye protection.
Never point the air stream at any part of your body,
or at another person or animal.
When operating the air compressor, make sure all
other people and animals maintain a safe distance.
Do not move the air compressor when the air tank is
under pressure.
Never use the air hoses to pull or move the air
compressor.
Keep the air compressor on a flat surface.
WARNING
FLYING OBJECTS
Note: If the Air Compressor is not working properly, the
pressure gauge will indicate that there is a decrease in
pressure in the air tank. If there is an air leak from the
compressor the pressure in the air tank decreases, the
pressure switch resets and the motor automatically turns
back on.
Turn the power switch to the Off position, unplug the power
supply cord and release the air in the tank by pulling on the
safety valve. At this point proceed to the next step (daily
operations).