California Air Tools 200CR-22060 User manual

ULTRA QUIET & OIL FREE
AIR COMPRESSOR
MOTOR/PUMP
OWNER'S MANUAL
CALIFORNIA AIR TOOLS
200CR-22060
2.0 HP
220 VOLTS 60 HERTZ
6.00 CFM @ 40 PSI
5.00 CFM @ 90 PSI
WWW.CALIFORNIAAIRTOOLS.COM. Customer Support 1-866-409-4581

2 Customer Support: 1-866-409-4581
TABLE OF CONTENTS
INTRODUCTION __________________________________2
IMPORTANT SAFETY INSTRUCTIONS _______________3
LOCATIONS OF IMPORTANT LABELS _______________6
COMPONENTS___________________________________7
PRE-OPERATION CHECKLIST ______________________8
Package Contents ______________________________8
Inspect for Damage _____________________________8
Save Packaging ________________________________8
Location ______________________________________9
Electrical Power ________________________________9
OPERATION ____________________________________10
Introduction __________________________________10
Test Run _____________________________________10
Daily Operation________________________________10
MAINTENANCE _________________________________11
Changing the Air Filter__________________________11
Cleaning _____________________________________11
STORAGE ______________________________________11
TROUBLESHOOTING ____________________________12
SPECIFICATIONS________________________________13
Electrical Circuit _______________________________13
WARRANTY ____________________________________14
INTRODUCTION
Thank you for purchasing a California Air Tools product.
Please contact us if you have any questions.
Record the model and serial numbers indicated on your
nameplate:
Model No. ________________________________________
Serial No. ________________________________________
Date of Purchase: _________________________________
Store/Dealer: _____________________________________

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Customer Support: 1-866-409-4581
How to find a local service center:
Even quality built equipment might need service or repair parts.
Contact the California Air Tools Customer Service Department:
Phone: [phone]
Online: WWW.CALIFORNIAAIRTOOLS.COM
Please provide the information below:
Model number and Serial number and specifications shown
on the Model number/Serial number plate.
Part number or numbers shown in the parts list section of the
owner’s manual for your model.
A brief description of the issue.
IMPORTANT SAFETY
INSTRUCTIONS
Safety Messages & Signal Words:
DANGER
DANGER
There is a danger of electric shock.
There is a danger of electric shock.
Use only undamaged electrical cords.
Use only undamaged electrical cords.
DO NOT touch bare wires or receptacles.
DO NOT touch bare wires or receptacles.
DO NOT operate air compressor in wet weather or in wet
DO NOT operate air compressor in wet weather or in wet
conditions.
conditions.
DO NOT touch air compressor or cords if hands or feet are
DO NOT touch air compressor or cords if hands or feet are
wet.
wet.
Ensure that all cords are free of damage before connecting
Ensure that all cords are free of damage before connecting
to the power supply.
to the power supply.
Ensure that you have a sucient electrical supply for
Ensure that you have a sucient electrical supply for
supporting the requirements of the motor.
supporting the requirements of the motor.
Improper installation of the grounding plug is able to result
Improper installation of the grounding plug is able to result
in a risk of electric shock. When repair or replacement of the
in a risk of electric shock. When repair or replacement of the
cord or plug is required, do not connect the grounding wire
cord or plug is required, do not connect the grounding wire
to either at terminal. The wire with insulation having an
to either at terminal. The wire with insulation having an
outer surface that is green with or without yellow stripes is
outer surface that is green with or without yellow stripes is
the grounding wire.
the grounding wire.
This product must be grounded. In the event of an electrical
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electrical shock
short circuit, grounding reduces the risk of electrical shock
by providing an escape wire for the electric current.
by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding
This product is equipped with a cord having a grounding
wire with an appropriate grounding plug. The plug must be
wire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed and
plugged into an outlet that is properly installed and
grounded in accordance with the local codes and
grounded in accordance with the local codes and
ordinances.
ordinances.
This product is for use on a nominal 220-V circuit and has a
This product is for use on a nominal 220-V circuit and has a
grounding plug similar to the plug illustrated in sketch A.
grounding plug similar to the plug illustrated in sketch A.
Only connect the product to an outlet having the same
Only connect the product to an outlet having the same
conguration as the plug.
conguration as the plug.
Do not use an adapter with this product.
Do not use an adapter with this product.
SHOCK
SHOCK

4 Customer Support: 1-866-409-4581
Dust or dust-like particulates caused by
power-sanding, sawing, grinding, drilling or any
other construction-like activities can contain
contaminants that are harmful to breathe.
Always use your air compressor in a well-ventilated
and clean area.
Never breathe the air that comes directly out of the
air compressor or air hose. This air is not suitable for
breathing.
Always wear approved safety equipment. When
performing dust-creating activities, securely wear
properly-fit face masks or respirators.
If you feel ill from breathing while operating your air
compressor, stop and seek medical attention
immediately.
WARNING
RISK TO BREATHING
Air compressor surfaces become hot during
operation.
DO NOT touch hot surfaces, because they can cause
severe burns.
Do not touch the air compressor’s cylinder head.
During operation, the cooling fins of the cylinder
head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during
operation. Only place a cover on the air compressor
after it has thoroughly cooled down.
FIRE
HOT SURFACE
WARNING
Flying objects can cause injury to the eyes, head and
other parts of the body.
Air-powered equipment and power tools are capable
of propelling items (metal chips, fasteners and
particulates) at high speed into the air and could
result in injury.
Always wear approved head and eye protection.
Never point the air stream at any part of your body,
or at another person or animal.
When operating the air compressor, make sure all
other people and animals maintain a safe distance.
Do not move the air compressor when the air tank is
under pressure.
Never use the air hoses to pull or move the air
compressor.
Keep the air compressor on a flat surface.
WARNING
FLYING OBJECTS
Exercise caution when using pressurized air.
To prevent injury and for your general safety, only
use high-pressure hoses, fittings and couplings
designed for use with air compressors.
Inspect all hoses, fittings and couplings for leaks
and wear. When leaks and wear are detected, stop
use and replace those items immediately. Do not
repair.
Never leave pressurized air in the air tank when
performing maintenance.
Never leave the air compressor unattended with the
power supply in use and the air hose connected.
WARNING
EXPLOSION

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Improper care could lead to the air tank bursting or
exploding.
Drain air tank daily or after each use to prevent
moisture buildup in the air tank.
Rust can weaken the air tank and cause leaks or
bursting. If rust is detected, replace tank
immediately. Do not try to repair the air tank by
welding, drilling or modifying it in any other way.
These modifications can weaken the air tank and
cause a hazardous condition.
If air tank develops a leak, replace the air tank
immediately. Never repair, weld or make
modifications to the air tank or its attachments.
Never make adjustments to the factory-set
pressures.
Never exceed manufacturer's maximum-allowable
pressure rating attachments.
Because of extreme heat, do not use plastic pipe or
lead tin solder joints for a discharge line.
WARNING
EXPLOSION
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and
pressure switch to produce sparks while operating. If
sparks come in contact with vapors from gasoline or
solvents, they may ignite and cause a fire or
explosion.
Abrasive tools such as grinders, drills and other
tools are capable of making sparks that can ignite
flammable materials.
Always operate the air compressor a safe distance
away from flammable items. Use in well-ventilated
areas.
Never exceed the maximum rated pressure.
FIRE
WARNING
EXPLOSION

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LOCATIONS OF
IMPORTANT LABELS
Read these important labels before operating.
These labels provide important safety and maintenance
information. These labels should be considered as permanent
parts of the air compressor. Should any of these labels become
illegible, damaged or removed, please contact California Air Tools
Customer Service department at 1-866-409-4581 for
replacements
PRODUCT LABEL
A
B
C
D
E
F
G
H

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PRE-OPERATION
CHECKLIST
Package Contents
Model: 200CR-22060
Package contents:
(1) Motor/Pump
(1) Owner's Manual
(2) Air Filters
(4) Motor Mounts
(1) Elbow (attached)
Inspect for Damage
Before using this product, inspect all parts for damage.
Do not use this product if any damage is found. If damaged,
return to dealer where item was purchased from.
Save Packaging
IMPORTANT: Save all outside packaging in case you ever need
to return the product for service or repair.
Location
Use on Flat Surface
For proper operation, this product must be placed on a flat
surface with an incline no greater than 15 degrees
Maintain a Clear Area
It is very important that the motor/pump is positioned so that there
is adequate airflow around the product. There must be at least 2
feet of obstacle-free space surrounding the motor/pump.
Use in Areas with Clean Air
The motor/pump should not be used in areas where dust or
particulates are in the air.
This will cause damage to the motor/pump and impair proper
operation.
IMPORTANT: Always use the air filter, properly installed.
Use caution to minimize risk of fire or explosion.
It is normal for the air compressor motor and
pressure switch to produce sparks while operating. If
sparks come in contact with vapors from gasoline or
solvents, they may ignite and cause a fire or
explosion.
Abrasive tools such as grinders, drills and other
tools are capable of making sparks that can ignite
flammable materials.
Always operate the air compressor a safe distance
away from flammable items. Use in well-ventilated
areas.
Never exceed the maximum rated pressure.
FIRE
WARNING
EXPLOSION
Dust or dust-like particulates caused by
power-sanding, sawing, grinding, drilling or any
other construction-like activities can contain
contaminants that are harmful to breathe.
Always use your air compressor in a well-ventilated
and clean area.
Never breathe the air that comes directly out of the
air compressor or air hose. This air is not suitable for
breathing.
Always wear approved safety equipment. When
performing dust-creating activities, securely wear
properly-fit face masks or respirators.
If you feel ill from breathing while operating your air
compressor, stop and seek medical attention
immediately.
WARNING
RISK TO BREATHING

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Electrical Power
Electrical Power Requirements
Before using the motor/pump, refer to the serial label for voltage
and amperage requirements. Make sure you have a sufficient
electrical supply for supporting the motor's requirements.
Use a dedicated (220v 60hz) (15 amp) power supply.
Low voltage and/or an overload circuit can cause the motor's
overload protection system circuit breaker to trip.
If used as an air compressor with air tank.
Use a dedicated (220v 60hz) (15 amp) power supply
Max: 14 gauge 100ft extension cord
WIRING MOTOR/PUMP
Wiring Instructions
Black & White Wires (hot) - To Power Supply
Green Wire - To Ground
DANGERDANGER
There is a danger of electric shock.There is a danger of electric shock.
Use only undamaged electrical cords.Use only undamaged electrical cords.
DO NOT touch bare wires or receptacles.DO NOT touch bare wires or receptacles.
DO NOT operate air compressor in wet weather or in wetDO NOT operate air compressor in wet weather or in wet
conditions.conditions.
DO NOT touch air compressor or cords if hands or feet areDO NOT touch air compressor or cords if hands or feet are
wet.wet.
Ensure that all cords are free of damage before connectingEnsure that all cords are free of damage before connecting
to the power supply.to the power supply.
Ensure that you have a sucient electrical supply forEnsure that you have a sucient electrical supply for
supporting the requirements of the motor.supporting the requirements of the motor.
Improper installation of the grounding plug is able to resultImproper installation of the grounding plug is able to result
in a risk of electric shock. When repair or replacement of thein a risk of electric shock. When repair or replacement of the
cord or plug is required, do not connect the grounding wirecord or plug is required, do not connect the grounding wire
to either at terminal. The wire with insulation having anto either at terminal. The wire with insulation having an
outer surface that is green with or without yellow stripes isouter surface that is green with or without yellow stripes is
the grounding wire.the grounding wire.
This product must be grounded. In the event of an electricalThis product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electrical shockshort circuit, grounding reduces the risk of electrical shock
by providing an escape wire for the electric current.by providing an escape wire for the electric current.
This product is equipped with a cord having a groundingThis product is equipped with a cord having a grounding
wire with an appropriate grounding plug. The plug must bewire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed andplugged into an outlet that is properly installed and
grounded in accordance with the local codes andgrounded in accordance with the local codes and
ordinances.ordinances.
This product is for use on a nominal 220-V circuit and has aThis product is for use on a nominal 220-V circuit and has a
grounding plug similar to the plug illustrated in sketch A.grounding plug similar to the plug illustrated in sketch A.
Only connect the product to an outlet having the sameOnly connect the product to an outlet having the same
conguration as the plug.conguration as the plug.
Do not use an adapter with this product.Do not use an adapter with this product.
SHOCKSHOCK
Air compressor surfaces become hot during
operation.
DO NOT touch hot surfaces, because they can cause
severe burns.
Do not touch the air compressor’s cylinder head.
During operation, the cooling fins of the cylinder
head and delivery pipe become hot.
Allow the air compressor to cool before touching it.
DO NOT place a storage cover on the unit during
operation. Only place a cover on the air compressor
after it has thoroughly cooled down.
FIRE
HOT SURFACE
WARNING

10 Customer Support: 1-866-409-4581
OPERATIONS
Save this manual for future reference.
Introduction
This air compressor features a compact structure, stable
performance, a high airflow rate, easy operation and
maintenance. Because the motor/pump produces no oil in the
airflow, it can be used as an independent air supply machine for
situations in which oil in the airflow is an issue. The motor directly
drives the pistons and is able to function without lubrication for a
long period of time.
Test Run
Using Motor/Pump as an Air Compressor with Air Tank.
1. Turn the power switch to the OFF position.
Plug the power supply cord into a power supply socket.
Start the air compressor by turning the power switch to the ON
position.
The pressure gauge reading will slowly rise as pressure
increases inside the air tank.
When the gauge reading reaches the pressure switch will
automatically turn the power off. This indicates the compressor
is working normally.
2.
Daily Operation
Starting as an air compressor:
1. Turn the power switch to the OFF position.
2. Attach air hose
3. Check that all air fitting are tight and closed.
4. Maintain 2 feet of open space around the air compressor
5. Plug the power supply.
6. Turn the power switch to the ON position.
7. Do not use continously (running) for more than 8 hours of
continuous running at 90 PSI and 12 hours at 40 PSI
Shutting down the compressor:
1. Turn the power switch to the OFF position.
2. Unplug the power supply cord.
Flying objects can cause injury to the eyes, head and
other parts of the body.
Air-powered equipment and power tools are capable
of propelling items (metal chips, fasteners and
particulates) at high speed into the air and could
result in injury.
Always wear approved head and eye protection.
Never point the air stream at any part of your body,
or at another person or animal.
When operating the air compressor, make sure all
other people and animals maintain a safe distance.
Do not move the air compressor when the air tank is
under pressure.
Never use the air hoses to pull or move the air
compressor.
Keep the air compressor on a flat surface.
WARNING
FLYING OBJECTS
Note: If the Air Compressor is not working properly, the
pressure gauge will indicate that there is a decrease in
pressure in the air tank. If there is an air leak from the
compressor the pressure in the air tank decreases, the
pressure switch resets and the motor automatically turns
back on.
Turn the power switch to the Off position, unplug the power
supply cord and release the air in the tank by pulling on the
safety valve. At this point proceed to the next step (daily
operations).

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MAINTENANCE
Cleaning or Changing the Air Filter
The air filter is designed to reduce noise and help prevent
particulates in the air from entering and damaging the air
compressor.
After being used for a period of time, the air filter will become
clogged. This will reduce the air intake capabilities of the air
compressor, reducing performance. Therefore, the air filter must
be cleaned or replaced regularly.
Cleaning Motor/Pump
Clean items with a soft brush, or wipe with a moistened cloth
using a biodegradable solvent.
Do not use flammable liquids such as gasoline or alcohol. Always
keep parts clean from dirt and dust for better performance.
Use a blow gun to blow out any dust or debris inside the motor.
STORAGE
Before storing for a prolonged period of time:
1. Turn off the power supply.
2. Disconnect the power cord from the power supply and wrap
the power cord around the air compressor handle to reduce
the risk of damage.
3. Release all the pressure and moisture from the air tank by
manually opening the drain valve.
4. Clean the air compressor to remove all dirt and dust.
5. Cover the air compressor with a cover to protect the unit from
dust and moisture.
6. Do not stack or store any items on top of or around the air
compressor. Damage could occur.

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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTIONS
Pressure drop in the tank. Air leaks at connections.
Let the compressor build pressure in the tank, to
the maximum pressure if possible. Brush soapy
water on air connections and look carefully for air
bubbles. Tighten leaky connections. If the problem
persists, contact the seller for further advice.
The unloader valve leaks when
the compressor is idle. Unloader valve seal is defective.
Let the air in the air tank flow out until all the
pressure is released. Then remove the unloader
valve plug and clean the valve seal. If necessary,
replace the seal and then reinstall all components.
The compressor stopped and
does not start.
The thermal protector turned on because
the motor is overheating.
Check that the main voltage corresponds to the air
compressor specifications. An extension cord that
is too thin or too long can cause a voltage drop and
cause the motor to overheat.
Excessive use
Allow the motor to cool down.
Motor windings are burned out. Contact Customer Support.
The motor does not start and
makes a humming noise. Capacitor is burned out. Contact Customer Support
The motor does not start or starts
slowly. Low voltage supply to the motor.
Check that the main voltage corresponds to the air
compressor specifications.
An extension cord that is too thin or too long can
cause a voltage drop.. Use heavy duty extension
cords.
Ensure that the air compressor is plugged into a
fully functional power outlet
Noisy with metallic clangs. Motor/Pump head gasket or reed valve is
damaged Stop the compressor and contact the part dealer.
The compressor does not reach
the maximum pressure.
Motor/Pump head gasket or reed valve is
faulty. Stop the compressor and contact the part dealer.
The compressor doesn't seem to
provide as much air as it did
when new and/or the compressor
cuts off within a much shorter
time period.
The pressure switch needs adjusting. Stop the compressor and contact the part dealer.
The tank is full of water due to
condensation.
Open the drain valve and release the water from
the tank.
The motor pump unit does not
stop when the tank pressure
reaches its maximum working
pressure.
Pressure switch defective or needs
adjusting. Stop the compressor and replace part.

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SPECIFICATIONS
CALIFORNIA AIR TOOLS 200CR
2.0 Hp Continuous Ultra Quiet & Oil-Free Pump/Motor
6.25 CFM @ 40 PSI
5.00 CFM @ 90 PSI
* Ultra Quiet - Only 75 decibels
* Oil-Free Pump – Cleaner air for better tool operation.
Less maintenance and Costs.
* Thermal Overload Protector
* 125 PSI Maximum Pressure
* Ports - 1/2” NPT
* Output Elbow - 3/8” NPT
* 220v / 60 hz
* Low Amp Draw - 7.5 Amps
* Power Requirements:
Dedicated 15 amp outlet
Extension Cord: 14 gauge 100ft cord
GFCI - Ok
* Maximum Operating (ambient)
Temperatures: 0 to 50°C (32 to 122°F)
* 37 pounds
* L (12.20”) x W (8.58") x H (13.38")
* Comes complete with Elbow (attached)
(2) Air Filter�s and (4) Shock Struts
* 1 Year Limited Warranty
* Made is USA
San Diego, California

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CALIFORNIA AIR TOOLS INC. LIMITED WARRANTY
This warranty is limited to Air Compressors distributed by:
California Air Tools, Inc.
8560 Siempre Viva Road
San Diego, CA 92154
Limited Warranty
California Air Tools Inc. will repair or replace, free of charge, to the original retail customer who purchased a California Air Tools, Inc.
Air Compressor from an authorized dealer, distributor or distributor’s dealer in North America.
This warranty does not transfer to subsequent owners.
California Air Tools Inc. will repair or replace, at its option, any parts of the portable air compressor that are proven by an authorized
service center to be defective in material or workmanship under normal use during the applicable warranty time period as stated below.
This limited warranty covers the cost of the replacement parts and labor for all defects when installed by an authorized service center.
Transportation charges are the responsibility of the customer. Any part replaced under warranty becomes the property of California Air
Tools Inc.
All parts replaced under warranty will be considered as part of original product, and any warranty on those parts will expire coincident with
the original product warranty.
Limited Warranty Periods
Non-commercial / Non-rental (personal use by a retail customer): 1 year parts and labor
Commercial / Rental (usage for income, business use): 1 year parts and labor
The limited warranty period begins on the date of retail purchase by the original purchaser.
Disclaimers, Limitations of Remedies & Exclusions
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Disclaimer of Other Warranties
To the fullest extent permitted by applicable law, this limited warranty is exclusive and expressly in lieu of any and all other warranties,
including, without limitation, any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties
that may arise from the course of dealing or usage of the trade. California Air Tools Inc. hereby declaims and excludes all other
warranties. To the extent that California Air Tools Inc. products are consumer products under applicable federal and state law with respect
to any customer, the duration of any implied warranties (including but not limited to implied warranties of merchantability or fitness for a
particular purpose) are limited to the shortest duration permitted by applicable law or the Limited Warranty period provided herein,
whichever is longer.
Limitations of Remedies
California Air Tools Inc. shall not be liable to customer, or anyone claiming under customer, for any other obligations or liabilities, including
but not limited to, obligations or liabilities airing out of breach of contract or warranty, negligence or other tort or any theory of strict liability,
with respect to the air compressor or California Air Tools Inc. acts or omissions or otherwise. To the fullest extent permitted by applicable
law, California Air Tools Inc. shall not in any event be liable for incidental, compensatory, punitive, consequential, indirect, special or other
damages, including but not limited to loss of use, loss of income, loss of time, loss of sales, injury to personal property, or liability
customer incurs with respect to any other person, or any other type or form of consequential damage or economic loss.

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Exclusions
In addition to the foregoing disclaimers, limitations and terms, this limited warranty shall not apply to and does not cover accessories, nor
does it cover products that are in any way subject to any of the following:
1. Improper setup, installation or storage.
2. Lack of proper maintenance and service.
3. Accident, damage, abuse or misuse.
4. Abnormal operating conditions or applications.
5. Repair or modification by customer or any third party without written consent of California Air Tools Inc.
6. Use under operating conditions or in applications not recommended by California Air Tools Inc.
7. Normal wear.
8. The use of accessories or attachments not recommended by California Air Tools Inc.
9. Acts of God.
The application of these exclusions will be determined at the sole discretion of California Air Tools Inc.
Registration
Warranty registration with California Air Tools Inc. is required on all products.
You can mail the enclosed registration form or register on-line at www.californiaairtools.com.
Click on the Customer Service Tab and the Product Registration Tab.
Trouble Shooting & Maintenance Guide
California Air Tools provides information on our website WWW.CALIFORNIAAIRTOOLS.COM.
The trouble Shooting & Maintenance Guide provides valuable information regarding set-up, operation, maintenance and trouble shooting.
Please visit our website and view these videos for beneficial information.
Service or Parts
Warranty is also available by keeping and showing your original receipt from the date of purchase to an
Authorized California Air Tools Service Center.
For customer service (M - Th) 8am - 4pm Pacific Time)
1-866-409-4581
or visit
WWW.CALIFORNIAAIRTOOLS.COM
Go to the “Contact Us” Tab
Click on “Service” or the “Parts” Buttons for the Fastest Service.