California Instruments FCS Series II User manual

Revision B
December 2007
Copyright ©2007
by California Instruments.
All rights reserved.
P/N 5000-967
FCS Series II
AC Power Source
User Manual
TEL: +1 (858) 677-9040
FAX: +1 (858) 677-0940
Email: [email protected]
Web Site: http://www.calinst.com

User Manual – Rev B FCS Series II
Refers to:
FCS Series II AC Power Source/Analyzers
Models:
Single chassis: FCS18-1, FCS18-3
Multiple chassis: FCS36-3, FCS54-3
Manual revision: B.
Copyright © 2007 California Instruments Company
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User Manual – Rev B FCS Series II
SAFETY SUMMARY
This power source contains high voltage and current circuits, which are potentially lethal.
Because of its size and weight, mechanical stability must be ensured. The following
safety guidelines must be followed when operating or servicing this equipment. These
guidelines are not a substitute for vigilance and common sense. California Instruments
assumes no liability for the customer’s failure to comply with these requirements. If the
power source is used in a manner not specified by California Instruments, the protection
provided by the equipment may be impaired.
BEFORE APPLYING POWER
1. Verify the correct three phase input voltage is applied to the unit. Input ratings are shown
on the model and serial number tag located at the rear of the unit.
2. The chassis and cabinet of this power source must be grounded to minimize shock hazard.
A chassis ground is provided at the input terminal block. This is located in the front of the
cabinet on the lower left hand side. The lower front cover panel must be removed to
access the line input and ground connections. The chassis ground must be connected to
an electrical ground through an insulated wire of sufficient gauge.
FUSES
Use only fuses of the specified current, voltage, and protection speed (slow blow, normal blow,
fast blow) rating. Do not short out the fuse holder or use a repaired fuse.
DO NOT OPERATE IN A VOLATILE ATMOSPHERE
Do not operate the power source in the presence of flammable gases or fumes.
DO NOT TOUCH ENERGIZED CIRCUITS
Disconnect the power cable before servicing this equipment. Even with the power cable
disconnected, high voltage can still exist on some circuits. Discharge these voltages before
servicing. Only qualified service personnel may remove covers, replace components or make
adjustments.
DO NOT SERVICE ALONE
Do not remove covers, replace components, or make adjustments unless another person, who
can administer first aid, is present.
DO NOT EXCEED INPUT RATINGS
Do not exceed the rated input voltage or frequency. Additional hazards may be introduced
because of component failure or improper operation.
DO NOT MODIFY INSTRUMENT OR SUBSTITUTE PARTS
Do not modify this instrument or substitute any parts. Additional hazards may be introduced
because of component failure or improper operation.
MOVING THE POWER SOURCE
When moving the power source, observe the following:
1. Remove all AC power to unit.
2. Do not attempt to lift by hand. Raise the levelers and push the unit using two people to
prevent injury or use forklift equipment with a qualified operator.
ALLOW CAPACITORS TO DISCHARGE
Capacitors in the power source may hold a hazardous electrical charge even if the power source
has been disconnected from the mains supply. Allow capacitors to discharge to a safe voltage
before servicing internal circuits or touching exposed pins of the mains supply connectors.
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User Manual – Rev B FCS Series II
California Instruments 4

User Manual – Rev B FCS Series II
WARRANTY INFORMATION
CALIFORNIA INSTRUMENTS CORPORATION warrants each instrument manufactured by them to be
free from defects in material and workmanship for a period of one year from the date of shipment to the
original purchaser. Excepted from this warranty are fuses and batteries that carry the warranty of their
original manufacturer where applicable. CALIFORNIA INSTRUMENTS will service, replace, or adjust
any defective part or parts, free of charge, when the instrument is returned freight prepaid, and when
examination reveals that the fault has not occurred because of misuse, abnormal conditions of
operation, user modification, or attempted user repair. Equipment repaired beyond the effective date of
warranty or when abnormal usage has occurred will be charged at applicable rates. CALIFORNIA
INSTRUMENTS will submit an estimate for such charges before commencing repair, if so requested.
VOIDED WARRANTY
Any misuse or abuse of, as well as any modifications or changes made to any California Instruments
product will automatically void the factory warranty. Removing non-normal use related covers or any
sealed covers or lids also automatically voids factory warranty unless express written or email
authorization is obtained from the customer service department in advance. The customer service
SERVICE PROCEDURE
representative, giving full details of the difficulty, including the model number and serial number. On
receipt of this information, service information or a Return Material Authorization (RMA) number will be
given. Add the RMA number furnished to the shipping label. Pack the instrument carefully to prevent
transportation damage, affix label to shipping container, and ship freight prepaid to the factory.
CALIFORNIA INSTRUMENTS shall not be responsible for repair of damage due to improper handling
or packing. Instruments returned without RMA No. or freight collect may be refused at California
Instruments discretion. Instruments repaired under Warranty will be returned either via prepaid surface
freight or low cost airfreight at California Instruments discretion. Instruments repaired outside the
Warranty period will be returned freight collect, Ex Works CALIFORNIA INSTRUMENTS 9689 Towne
Centre Drive, San Diego, CA 92121-1964. If requested, an estimate of repair charges will be made
before work begins on repairs not covered by the Warranty.
DAMAGE IN TRANSIT
The instrument should be tested when it is received. If it fails to operate properly, or is damaged in any
way, a claim should be filed immediately with the carrier. The claim agent should obtain a full report of
the damage, and a copy of this report should be forwarded to us by fax or email (Fax: 858 677 0940,
Email: [email protected]). CALIFORNIA INSTRUMENTS will prepare an estimate of repair cost
and repair the instrument when authorized by the claim agent. Please include model number and
serial number when referring to the instrument.
SPARE PARTS
To order spare parts, user manuals, or determine the correct replacement part for your California
Instruments products, please contact the Customer Service department by phone at + 1 858 677 9040,
California Instruments 5

User Manual – Rev B FCS Series II
Table of Contents
1. Introduction ................................................................................................................................... 10
1.1 General Description......................................................................................................................... 10
1.2 Manual organization and format ...................................................................................................... 11
2. Specifications ............................................................................................................................... 12
2.1 Electrical.......................................................................................................................................... 12
2.2 Mechanical ...................................................................................................................................... 18
2.3 Environmental ................................................................................................................................. 18
2.4 Front Panel Controls ....................................................................................................................... 19
2.5 Special Features ............................................................................................................................. 20
2.6 Available Options ............................................................................................................................ 21
3. Unpacking and Installation ........................................................................................................... 26
3.1 Unpacking ....................................................................................................................................... 26
3.2 Power Requirements....................................................................................................................... 26
3.3 Mechanical Installation .................................................................................................................... 26
3.4 AC Input Wiring – TB1..................................................................................................................... 29
3.5 Output Connections......................................................................................................................... 31
3.6 Connectors - Rear Panel................................................................................................................. 37
3.7 Basic Initial Functional Test............................................................................................................. 42
3.8 Multi-box Configurations (-MB Option) ............................................................................................ 44
3.9 Clock and Lock Mode (-LKM/-LKS Option)...................................................................................... 45
3.10 Remote Control Interfaces .............................................................................................................. 46
4. Front Panel Operation .................................................................................................................. 47
4.1 Tour of the Front Panel ................................................................................................................... 47
4.2 Menu Structure................................................................................................................................ 54
4.3 Output Programming ....................................................................................................................... 75
4.4 Waveform Management (-ADV Option required)............................................................................. 77
4.5 Measurements................................................................................................................................. 80
4.6 Harmonic Analysis........................................................................................................................... 81
4.7 Transient Programming................................................................................................................... 81
4.8 Setting the Power-on Initialization Values ....................................................................................... 86
4.9 Remote Inhibit Function .................................................................................................................. 87
5. Principle of Operation ................................................................................................................... 88
5.1 Overall Description .......................................................................................................................... 88
5.2 Controller Assembly ........................................................................................................................ 88
5.3 Power Amplifiers Assembly ............................................................................................................. 90
6. Calibration..................................................................................................................................... 94
6.1 Recommended Calibration Equipment ............................................................................................ 94
6.2 Calibration Screens ......................................................................................................................... 96
6.3 Measurement Calibration ................................................................................................................ 96
6.4 Output Calibration ........................................................................................................................... 99
6.5 Phase Offset Calibration ................................................................................................................. 99
6.6 Non-Routine Output Gain Calibration............................................................................................ 100
6.7 Load Resistance by Model ............................................................................................................ 102
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User Manual – Rev B FCS Series II
7. Service ........................................................................................................................................ 103
7.1 Cleaning.........................................................................................................................................103
7.2 General..........................................................................................................................................103
7.3 Basic operation ..............................................................................................................................103
7.4 Isolating amplifier failures in multi-box systems .............................................................................106
7.5 Advanced Troubleshooting. ...........................................................................................................107
7.6 Factory Assistance ........................................................................................................................110
7.7 Fuses.............................................................................................................................................110
7.8 Replaceable Parts .........................................................................................................................111
8. Option -160: RTCA / DO-160D ................................................................................................... 113
8.1 General..........................................................................................................................................113
8.2 Initial Setup....................................................................................................................................113
8.3 Tests Performed ............................................................................................................................113
8.4 Front Panel Operation -160 ...........................................................................................................114
8.5 Normal State tests .........................................................................................................................115
8.6 EMERGENCY TEST .....................................................................................................................123
8.7 ABNORMAL TEST ........................................................................................................................125
9. Option –160: RTCA/DO-160 Rev E Tests (Software) ................................................................ 128
10. Option -704: MIL-STD 704 Rev D through F (MIL704 Mode) .................................................... 129
10.1 General..........................................................................................................................................129
10.2 Initial Setup....................................................................................................................................129
10.3 Test Revision.................................................................................................................................129
10.4 Tests Performed ............................................................................................................................130
10.5 Front Panel Operation MIL704.......................................................................................................131
10.6 Steady State Tests ........................................................................................................................132
10.7 Emergency Test.............................................................................................................................135
10.8 Abnormal Test ...............................................................................................................................136
11. Option –704F: MIL-STD 704 Rev A through F (MS704 mode) .................................................. 138
11.1 General..........................................................................................................................................138
11.2 Initial Setup....................................................................................................................................138
11.3 Test Revision.................................................................................................................................138
11.4 Power Group Reference ................................................................................................................139
11.5 Available Tests ..............................................................................................................................139
11.6 Front Panel Operation MS704 .......................................................................................................141
11.7 Test Steps and Execution Times Summary ................................................................................... 144
11.8 MS704 Operation Using the LxGui Software .................................................................................191
12. Option –ABD: Airbus ABD0100.1.8 Test (Software) .................................................................. 199
13. Option –AMD: Airbus AMD24C Test (Software) ........................................................................ 200
14. Option –B787: Boeing 787B3-0147 Test (Software) .................................................................. 201
15. Error Messages .......................................................................................................................... 202
16. Index ........................................................................................................................................... 208
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User Manual – Rev B FCS Series II
List of Figures
Figure 2-1: Distortion as a function of Output Frequency.................................................................................... 14
Figure 2-2: Current versus Voltage operating range. .......................................................................................... 15
Figure 2-3: Voltage / Frequency Rating............................................................................................................... 15
Figure 3-1: Rear Panel Connector Locations ...................................................................................................... 28
Figure 3-2: FCS36/2-3 Wiring diagram - Three Phase mode .............................................................................. 33
Figure 3-3: FCS36/2-1 Wiring diagram - Single Phase mode ............................................................................. 34
Figure 3-4: FCS54/3-3 Wiring Diagram - Three Phase mode ............................................................................. 35
Figure 3-5: FCS54/3-1 Wiring Diagram - Single Phase mode............................................................................. 36
Figure 3-6: USB Connector pin orientation.......................................................................................................... 40
Figure 3-7: Functional Test Setup ....................................................................................................................... 42
Figure 4-1: Shuttle Knob ..................................................................................................................................... 50
Figure 4-2: Menu Keys........................................................................................................................................ 51
Figure 4-3: Measurement Screen........................................................................................................................ 53
Figure 4-4: PROGRAM Menu ............................................................................................................................. 58
Figure 4-5: CONTROL Menus............................................................................................................................. 59
Figure 4-6: MEASUREMENT Screen.................................................................................................................. 62
Figure 4-7: Selecting a Waveform....................................................................................................................... 77
Figure 4-8: Selecting Waveforms for Single Phase or All Phases....................................................................... 77
Figure 4-9: Waveform Crest Factor Affects Max. rms Voltage ............................................................................ 78
Figure 4-10: Pulse Transients ............................................................................................................................. 82
Figure 4-11: List Transients................................................................................................................................. 82
Figure 4-12: Sample Transient Output Sequence ............................................................................................... 84
Figure 4-13: Switching Waveforms in a Transient List ........................................................................................ 85
Figure 4-14: TRANSIENT Menu.......................................................................................................................... 85
Figure 5-1: FCS System Block Diagram.............................................................................................................. 89
Figure 5-2: Power Amplifier - Exploded View. ..................................................................................................... 92
Figure 6-1: Calibration Setup .............................................................................................................................. 95
Figure 6-2: Current Limit board access panel ................................................................................................... 100
Figure 6-3: Location of Gain pot adjustments and TP1 through TP4 ................................................................ 100
Figure 7-1: Front panel location ........................................................................................................................ 109
Figure 7-2: Fuse Locations................................................................................................................................ 109
Figure 8-1: Application Menu ............................................................................................................................ 114
Figure 8-2: DO160 Main Menus ........................................................................................................................ 114
Figure 8-3: Normal state screens ...................................................................................................................... 115
Figure 8-4: Voltage Modulation - Frequency characteristics ............................................................................. 118
Figure 8-5: Frequency Modulation..................................................................................................................... 119
Figure 8-6: Power Interrupt ............................................................................................................................... 120
Figure 8-7: Power Interrupt for Group2/A(NF) and Group3/A(WF).................................................................... 121
Figure 8-8: Emergency Screens........................................................................................................................ 123
Figure 8-9: Abnormal Screen ............................................................................................................................ 125
Figure 10-1: Applications Menu......................................................................................................................... 131
Figure 10-2: MIL704 Menu................................................................................................................................ 131
Figure 10-3: Steady State Menu ....................................................................................................................... 132
Figure 10-4: Emergency Menu.......................................................................................................................... 135
Figure 10-5: Abnormal Screens ........................................................................................................................ 136
Figure 11-1: Applications Menu......................................................................................................................... 141
Figure 11-2: MIL704 Run/Status ....................................................................................................................... 141
Figure 11-3: Mil704 Run/Status......................................................................................................................... 141
Figure 11-4: Revision/Group Menu ................................................................................................................... 142
Figure 11-5: Test selection Menu...................................................................................................................... 142
Figure 11-6: Section and Test Condition........................................................................................................... 143
Figure 11-7:Steady State frequency.................................................................................................................. 143
Figure 11-8: Required SAC-106 Test Setup...................................................................................................... 146
Figure 11-9: Required TAC-106 Test Setup...................................................................................................... 159
Figure 11-10: Required SVF-106 Test Setup. ................................................................................................... 172
Figure 11-11: Required TVF-106 Test Setup. ................................................................................................... 180
Figure 11-12: Required SXF-106 Test Setup. ................................................................................................... 187
Figure 11-13: LxGui MS704 Option Screen ...................................................................................................... 192
Figure 11-14: LxGui MS704 Option EUT Performance Test Screen - Measurements ...................................... 193
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User Manual – Rev B FCS Series II
Figure 11-15: LxGui MS704 Option EUT Performance Test Screen - Waveforms ............................................195
List of Tables
Table 3-1: AC Input transformer, EMI Filter and CB configurations.....................................................................30
Table 3-2: FCS18 Rear Panel Connections.........................................................................................................31
Table 3-3: Wire Gauge table................................................................................................................................32
Table 3-4: Output Terminal connections..............................................................................................................32
Table 3-5: AC Input Terminal Block Connection Description ...............................................................................37
Table 3-6: External Sense Connector..................................................................................................................37
Table 3-7: Output Terminal connections..............................................................................................................37
Table 3-8: DB15 Auxiliary I/O Connector.............................................................................................................38
Table 3-9: BNC Connectors.................................................................................................................................38
Table 3-10: RS232C Connector ..........................................................................................................................39
Table 3-11: USB Connector pin out.....................................................................................................................40
Table 3-12: RJ45 LAN Connector pin out. ...........................................................................................................41
Table 3-13: Full Load Resistance. .......................................................................................................................43
Table 4-1: Menu Tree ..........................................................................................................................................57
Table 4-2: Sample Transient List.........................................................................................................................84
Table 4-3: Factory Default Power on Settings .....................................................................................................86
Table 4-4: Factory Default Power on Settings .....................................................................................................87
Table 6-1: Calibration Load Values by model and voltage range.........................................................................97
Table 6-2: Output Calibration Coefficients - Factory Defaults..............................................................................99
Table 6-3: Output Calibration Coefficients - Factory Defaults............................................................................101
Table 7-1: Basic Symptoms...............................................................................................................................103
Table 7-2: Replaceable Parts and Assemblies ..................................................................................................112
Table 8-1: Normal Voltage and Frequency minimum.........................................................................................116
Table 8-2: Normal Voltage and Frequency Maximum ........................................................................................116
Table 8-3: Normal Voltage Unbalance...............................................................................................................117
Table 8-4: Airbus mode voltage modulation. .....................................................................................................117
Table 8-5: Normal VoltageSurge Sequence ......................................................................................................121
Table 8-6: Normal Frequency Transient Sequence ...........................................................................................122
Table 8-7: Normal Frequency Variation Sequence ............................................................................................122
Table 8-8: Emergency Voltage and Frequency Minimum ..................................................................................123
Table 8-9: Emergency Voltage and Frequency Maximum .................................................................................123
Table 8-10: Emergency Voltage Unbalance ......................................................................................................124
Table 8-11: Abnormal Voltage Minimum............................................................................................................125
Table 8-12: Abnormal Voltage Maximum...........................................................................................................125
Table 8-13: Abnormal Voltage Unbalance .........................................................................................................126
Table 8-14: Abnormal Frequency Transient ......................................................................................................127
Table 10-1: Steady state voltage .......................................................................................................................132
Table 10-2: Steady state frequency...................................................................................................................133
Table 10-3: Frequency Modulation ....................................................................................................................133
Table 10-4: Abnormal Over Frequency..............................................................................................................137
Table 10-5: Abnormal Under Frequency............................................................................................................137
Table 11-1: DO160 Test Groups .......................................................................................................................139
Table 11-2: Test Selections ...............................................................................................................................142
Table 11-3: Steady state frequency...................................................................................................................143
Table 15-1: Error Messages ..............................................................................................................................207
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User Manual – Rev B FCS Series II
1. Introduction
This instruction manual (P/N 5000-967) contains information on the installation, operation,
calibration and maintenance of the FCS Series II AC power sources.
FCS Series II models are different from the original FCS Series in the following areas:
• New higher performance controller with arbitrary waveform capability is used.
• Standard RS232 and USB interfaces have been added in addition to GPIB.
• Optional Ethernet LAN interface is available. (Option –LAN).
• The front panel keyboard display is more user friendly with full decimal keypad for data
entry.
• Number of available output voltage range options has been reduced to 135/270
(standard), 156/312 or 200/400.
1.1 General Description
The FCS Series II AC Power Source is a high efficiency, cabinet AC Power Source/Analyzer
combination that provides a precise output and advanced measurements. Standard output
voltage ranges are 135 Vac and 270 Vac RMS. The FCS II Series is available in either single (-
1) or three-phase (-3) mode. Three phase units offer an optional single-phase mode for both
modes of operation.
For power levels above 18 KVA, two or more FCS series units can be combined using the
system interface in a parallel mode of operation. These multi chassis systems consist of one
master unit with controller and one or two auxiliary units without controllers. Only the master unit
has a front panel keyboard and display.
Read the installation instructions carefully before attempting to install and operate the FCS
Series II power systems.
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User Manual – Rev B FCS Series II
1.2 Manual organization and format
All user documentation for California Instruments power sources is provided on CDROM in
electronic format. (Adobe Portable Document Format) The required Adobe PDF viewer is
supplied on the same CDROM. This manual may be printed for personal use if a hardcopy is
desired. To request a hardcopy from California Instruments, contact customer service at
[email protected]. There will be an additional charge for printed manuals.
This manual contains sections on installation, normal use, maintenance and calibration. The
FCS Series II is equipped with GPIB, USB and RS232C interfaces. A LAN interface can be
specified at the time of order. Refer to the Lx/Ls Series II Programming manual for information
on using the remote control interface and command syntax. The programming manual (P/N
7004-981) is provided on the same CDROM as this user manual.
California Instruments may make updated versions of this manual available from time to time in
electronic format through it’s website. To obtain an updated manual revision if available, check
the California Instruments Manual download page at www.calinst.com. You need to register as a
customer to obtain free access to manual and software downloads.
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User Manual – Rev B FCS Series II
2. Specifications
Specifications shown are valid over an ambient temperature range of 25 ±5°C and apply after a
30 minute warm-up time. Unless otherwise noted, all specifications are per phase for sine wave
output into a resistive load. For three phase configurations or mode of operation, all
specifications are for Line to Neutral (L-N) and phase angle specifications are valid under
balanced load conditions only.
2.1 Electrical
2.1.1 Input
Parameter Specification
Line Voltage:
(3 phase, 3 wire
+ ground (PE))
Standard: 208 VAC ± 10 %
Optional: 240 VAC ± 10%
380 VAC ± 10%
415 VAC ± 10%
480 VAC ± 10%
Note: Each FCS chassis requires its
own AC service.
Line VA:
(total)
24 KVA. at nominal input voltage.
Line Current:
(per phase)
65 Arms @ 208 VAC
56 Arms @ 240 VAC
36 Arms @ 380 VAC
33 Arms @ 415 VAC
28 Arms @ 480 VAC
Currents shown are for single chassis models and per phase. For multi-
chassis configurations, currents are per chassis.
Line Frequency: 47- 63 Hz
Efficiency: 85 % (typical) depending on line and load
Power Factor: 0.85 (typical)
Inrush Current: 250 Apk max. Note: Each FCS chassis
requires its own AC service.
Hold-Up Time: > 10 ms
Isolation
Voltage:
400 VAC RMS input to output
1350 VAC input to chassis
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User Manual – Rev B FCS Series II
2.1.2 Output
Output Parameter Specification
Modes AC
Voltage:
Standard Voltage
Ranges (L-N):
Low range: 0 – 135 Vac
High range: 0 – 270 Vac
Resolution: 0.1 V
Programming
Accuracy:
± (0.05% + 0.25 V) from 10V to FS.
Specified at voltage sense point with ALC mode ON.
Distortion THD (to 80
Khz)1:
< 1 % from 50 Hz to 60 Hz.
See for distortion as a function of frequency.
Load Regulation:
ALC mode ON
0.1 % FS
External Sense Up to 2% of Full scale voltage can be dropped across each load lead Internal
or External sense selectable.
Line Regulation: 0.1% for 10% input line change
Stability: ± 0.05% FS, 24 hours, constant line, load and temperature, ALC on.
Temp Coefficient: ± 0.05 V/°C
DC Offset Voltage: 0.0 V
Output Noise:
(20 kHz to 1 MHz)
Low voltage range: < 425 mVRMS
High voltage range: < 950 mVRMS
Output Coupling Transformer coupled
Output Impedance (Z) Z = Vrange * 0.001 / I_load
Power (total power per phase, either range, at full scale voltage)
FCS18-1 (single phase) FCS18-3 (three phase)
At 35° C ambient max. 18 kVA 6 kVA
Current
Model FCS18-1 (single phase) FCS18-3 (three phase)
135 V Range. 133.2 Arms 44.4 Arms
270 V Range. 66.6 Arms 22.2 Arms
Note: Current derates linearly from 50% of voltage range to 10% of specified current at 10% of
voltage range. See Figure 2-2 for specified current versus voltage operating range.
Note: Current, maximum amps per phase available. For FCS36/2, currents are times two. For
FCS54/3, currents are times three. 35° C ambient max.
Current Limit mode Programmable, CC or CV mode
Repetitive Peak Current
135 V Range. 375 Apk 125 Apk
270 V Range. 187.5 Apk 62.5 Apk
1The distortion specification for the FCS II Series applies at full-scale voltage, full resistive load conditions.
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User Manual – Rev B FCS Series II
Output Parameter Specification
Frequency
Range: 45 Hz - 1200 Hz [Standard, -HV option]
45 Hz – 1000 Hz [-EHV option]
Supplemental Operation from 17 to 45 Hz is available at reduced output voltage.
Vout max = 100 % * F /45 for F < 45Hz. See chart Figure 2-3 for
Voltage/Frequency rating.
Resolution1: 0.01 Hz [< 81.91 Hz]
0.1 Hz [> 82.0 to 819.1 Hz]
1 Hz2[> 819 Hz]
Accuracy: ± 0.025 %
Temp. Coefficient ± 5 ppm of value / °C
Stability: ± 15 ppm of value
Phase (3 phase mode)
Range: Phase B/C relative to phase A
0.0 to 360.0°
Resolution: 0.1° < 819.1 Hz
0.5° > 819.1 Hz
Accuracy: < 1° [45 Hz - 1000 Hz]
< 2 [1000 Hz – 1200 Hz]
Distortion (% THD)
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
4.50
10 100 1000 10000
Output Frequency
Figure 2-1: Distortion as a function of Output Frequency
1Programming resolution reduced if –LKM/-LKS option is installed. See paragraphs 2.6.3.
2Programming resolution of 0.5 Hz above 819.1 Hz may be used over the remote control bus with ± 0.5 Hz
accuracy.
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User Manual – Rev B FCS Series II
100
75
50
25
10
10 50 75 100
OUTPUTCURRENT(%FS)
OUTPUT VOLTAGE (% FS)
OPERATING RANGE
Figure 2-2: Current versus Voltage operating range.
100%
38%
50%
Vout max.
in % FS
17 Hz 45 Hz Max.
Frequency
Figure 2-3: Voltage / Frequency Rating
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User Manual – Rev B FCS Series II
2.1.3 AC Measurements
Measurement specifications apply to single chassis FCS Series II AC source in three-phase
mode. See notes for other models and configurations.
Parameter Range Accuracy (±) Resolution
1 Phase Mode 3 Phase Mode
Frequency145.00-1200.0 Hz 0.1% ± 1 digit 0.01 Hz to 81.91 Hz
0.1 Hz to 819.1 Hz
1 Hz > 819.1 Hz
Phase 45.00 - 100.0 Hz
100.0 - 1200 Hz 0.5°
2°
0. 1°
RMS Voltage 0 - 400 Volts 0.05% + 0.25V 0.01 Volt
RMS Current 0 - 150 Amps 0.1% + 0.45A 0.1% + 0.15A 0.001 Amp
Peak Current 0 - 250 Amps 0.2% + 1.5A 0.1% + 0.45A 0.001 Amp
Crest Factor 1.00 – 10.00 1.5 % 1.5 % 0.01
VA Power 0 - 6 KVA 0.3% + 15 VA 0.15% + 5 VA 1 VA
Real Power 0 - 6 KW 0.3% + 15 W 0.15% + 5 W 1 W
Power Factor 0.00 - 1.00 0.03 0.01 0.01
Note: Accuracy specifications are valid above 100 counts. For multi-chassis configurations, Current
and Power range and accuracy specifications are times the number of chassis.
Note: Frequency measurement specification valid for output > 20 Vrms.
Note: Crest Factor accuracy applies for Irms > 50% of max.
Note: Power Factor accuracy applies for PF > 0.5 and VA > 50% of max.
2.1.4 Harmonic Measurements
Harmonic measurement specifications apply to FCS18-3 with –ADV option in three-phase
mode. See notes for single-phase mode or FCS18–1 with –ADV option.
Parameter Range Accuracy (±) Resolution
Frequency fundamental 45.00 - 81.91 Hz
82.0 - 819.1 Hz
> 819.1 Hz
0.1% ± 1 digit 0.01 Hz
0.1 Hz
1 Hz
Frequency harmonics 45.00 Hz – 16 kHz 0.1% + 2 digits 0.1 Hz
Voltage
Fundamental 0 - 400 Volts 0.05% + 0.25V 0.01V
Harmonic 2 - 50 0.1% + 0.1%/kHz + 0.25 0.01V
Current
Fundamental 0 - 20 Amps 0.1% + 0.15A 0.01A
Harmonic 2 - 50 0.1% + 0.1%/kHz + 0.05A 0.01A
Note: Current range and accuracy specifications are times three in single-phase mode. For multi-
chassis configurations, current accuracy specifications are times the number of chassis. The harmonic
measurement bandwith increases to 48Khz in single-phase mode.
1Frequency measurement specifications valid with output voltage of 30Vrms or higher. If output relay is open,
frequency measurement will return 0.0 Hz.
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User Manual – Rev B FCS Series II
2.1.5 System Specification
Parameter Specification
Trigger Input: External trigger source input. Requires TTL level input signal. Triggers
on negative edge. Response time 80 - 100 µs.
Non volatile memory
storage:
16 complete instrument setups and transient lists, 100 events per list.
50 User defined waveforms.
Waveforms Standard: Sine
with –ADV option: Sine, square, clipped, user defined
Transients Voltage: drop, step, sag, surge, sweep
Frequency: step, sag, surge, sweep
Voltage and Frequency: step, sweep
Current Limit Modes: Two selectable modes of operation:
1. Constant current mode (voltage folds back with automatic recovery)
2. Constant voltage mode with trip-off (Relays open).
Interfaces
IEEE-488 AH1, DC1, DT1, L3, RL2, SH1, SR1, T6
IEEE 488.2 and SCPI
Response time is 10 ms (typical)
LAN / Ethernet
(-LAN Option)
RJ45 Connector, 10BaseT, 100BaseT or 1000BaseT,
Data transfer rate: 460,800 bps
Protocol: TCP/IP.
Note: If –LAN is installed, RS232C interface is disabled.
RS232C Baud rates, 9600, 19200, 38400, 57600 and 115200
Data bits: 8, Start bits: 1, Stop bits: 1, Parity: None
Syntax: SCPI
Response time is 10 ms (typical @ 115200 baud)
USB Standard USB peripheral.
Data transfer rate: 460,800 bps
Syntax: SCPI
Note: Use of the USB port to control more than one power
source from a single PC is not recommended, as communication
may not be reliable. Use GPIB interface for multiple power source
control.
2.1.6 Unit Protection
Parameter Specification
Input Over current: Input Circuit breaker. This breaker protects the equipment only and is not
a branch protection device. AC input connection should be make using a
suitable branch protection device per local electrical code.
Input Over voltage
Transients:
Surge protection to withstand EN50082-1 (IEC 801-4, 5) levels.
Output Over current: Adjustable level constant current mode with programmable set point.
Output Short Circuit: Peak and RMS current limit.
Over temperature: Automatic shutdown.
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User Manual – Rev B FCS Series II
2.2 Mechanical
Parameter Specification
Dimensions: Floor standing Cabinet on casters:
Height: 45 inches (114.3 cm)
Depth: 36 inches + 4 inches for J-box = 40 inches (101.6 cm)
Width: 30 inches (76.2 cm)
All dimensions are per chassis. For /2 or /3 model configurations,
multiply height by 2 or 3 for total height.
Unit Weight:
Per chassis
Net: 900 lbs / 87.7 Kg approximately
Shipping: 1100 lbs / 127.3 Kg approximately
All weights are per chassis. For /2 or /3 model configurations, each
chassis is packaged individually.
Material: Steel chassis with steel side panels.
Finish: Powder coated.
Color: medium gray.
Cooling: Fan cooled with front air intake and rear exhaust.
Variable speed fan control.
Acoustic Noise
(Supplemental
specification)
Measured at 1 m distance:
Fan speed: Low power mode Full power mode
Front of unit: 65 dBA 70 dBA
Rear of unit: 62 dBA 67 dBA
Internal Construction: Modular sub assemblies.
Rear Panel
Connections:
(See section 3 for description of connections)
• AC input wiring
• AC output wiring
• External sense terminal block (Remote voltage sense)
• System interface (2x)
• GPIB, USB, LAN (option) and RS232C
• Auxiliary I/O connector. (High density DB15)
2.3 Environmental
Parameter Specification
Operating Temp: 0° to +35°C, full power, 0° to +50°C, reduced power
+32° to +95° F, full power, +32° to +122°F, reduced power.
Storage Temp: -40° to +85 °C.
-40° to +185° F.
Altitude: < 2500 meters
< 7500 feet
Relative Humidity: 0-95 % RAH, non-condensing maximum for temperatures up to 31°C
decreasing linearly to 50% at 40°C.
Indoor Use Only
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User Manual – Rev B FCS Series II
Parameter Specification
Vibration: Designed to meet NSTA project 1A transportation levels using CI
provided packing crate.
Shock: Designed to meet NSTA project 1A transportation levels using CI
provided packing crate.
2.4 Front Panel Controls
Controls:
Shuttle knob: Shuttle knob may be used to adjust voltage, current limit and frequency
for selected phase or all three phases while in the SET menu. In all other
menu's, the shuttle may be used to change parameter values and
settings.
Numeric Keypad Keys 0 through 9, decimal point, and +/- sign key may be used to enter
any numeric data value.
Up/down arrow keys: A set of up and down arrow keys is used to move the cursor position in
all menus. This allows quick selection of the desired function or
parameter.
Function keys: Set key will show output voltage and frequency setting.
Meas key displays the measurement screens. Measure key will display
measurement values for selected phase or phase A if all three phases
are selected.
Menu key selects main menu.
Enter key is used to confirm selections.
Back key is used to back up to previous screen.
Output on/off key for output relay control.
Phase key toggles between phase A, B, C or all phases selection.
Displays:
LCD graphics display: Large high contrast backlit LCD display. An adjustable viewing angle
makes it easy to read from all practical locations.
Status indicators: Large and bright status indicators inform the user of important power
source conditions.
The Remote lamp informs the user that the unit is under remote control.
The Overload lamp indicates that excessive current is being drawn at the
output.
The Over temperature lamp illuminates when internal heat sink
temperatures are too high.
The Hi Range indicator is lit any time the unit is switched to the high
voltage range.
The Output On/Off indicator is on when the power source output relays
are closed.
The Phase A, B and C indicators are lit when the relevant phase is
selected with the Phase key.
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User Manual – Rev B FCS Series II
2.5 Special Features
Controller Features
Mode: Switches between 1 and 3 phase outputs.
Parallel Operation: FCS36 and FCS54 systems use two or three chassis in parallel
operation. The two or three chassis must be connected using the system
interface cable supplied with the system.
Controller: Programmable controller front panel assembly.
Output Relay: Standard output relay feature to isolate power source from the load.
Output On/Off: The output relay can be used to quickly disconnect the load. A yellow
status indicator displays the status of the output relay. Relay is either
through front panel button or using Remote Inhibit input signal.
External Trigger Output
or Function Strobe
An external TTL output is available which may be used to trigger other
equipment. The TTL output can be controlled by the transient
programming system. This requires the trigger mode to be set to EXT
(factory default). This can only be done over the bus using the
OUTP:TTLT:MODE TRIG command.
It can also be configured to generate an output pulse any time the
voltage, frequency, current limit or phase programming is updated. This
requires the trigger mode to be set to FSTR. This can only be done over
the bus using the OUTP:TTLT:MODE FSTR command. This mode is
compatible with the CI FCS Series I.
The Trigger Output / function strobe is an active low TTL signal with a
duration of no less than 400 usec.
Clock and Lock Mode Enables two or more independent FCS II power systems to be phase
synchronized to each other. One system (-LKM) acts as the master, the
other(s) (-LKS) as auxiliaries. The –LKS units are synced to the –LKM
unit. Refer to section 3.9 for details on Clock and Lock mode.
Trigger Input A TTL input signal may be used as an external trigger source for output
changes programmed on the AC power source transient system. This
requires the trigger source to be set to EXT. This can only be done over
the bus.
California Instruments 20
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