cam GAB2 Series User manual

Flexibility & experience
Telescopic fork-mounted crane jib
GAB2-series
Operating manual
Original
operating manual
06/2021 – V01
from serial n° 500

2/32
© 06-2021. CAM attachments is a trademark of TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. No part of this publication may
be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage
or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors reserved. Photographs and illustrations are included for
reference purposes only.
Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790Waregem
TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.

3/32
www.tvh.com/GAB2_RV01
BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу.
CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.
DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.
DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.
EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας μέσω του παρακάτω συνδέσμου.
EN English You can find this manual in your language via below link.
ES Spanish Encontrarás este manual en su propio idioma a través del siguiente enlace.
ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.
FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin taka.
FR French Vous trouverez ce manuel dans votre langue via le lien ci-dessous.
GA Irish Tá an lámhleabhar seo ar fáil i do theanga tríd an nasc thíos.
HR Croatian Ovaj prirucnik mozete pronaci na svom jeziku putem donjeg linka.
HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.
IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.
IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.
LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.
LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.
MT Maltese Tista’ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’hawn taħt.
NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.
NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.
PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem poniższego linku.
PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.
RO Romanian Puteți găsi acest manual în limba dvs. prin link-ul de mai jos.
SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.
SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.
SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.
TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

4/32
Thank you for using our product. For your safety and to ensure a correct operation, we would like to
bring to your attention some aspects of this manual:
• This booklet supplies useful instructions for the correct operation and maintenance of the product.
It is therefore necessary to pay the utmost attention to all of the paragraphs that illustrate the most
simple and secure way to operate and use this product.
• This booklet must be considered an integral part of the machine and must be included with the
deed of sale.
• Neither this publication, nor part of it, can be reproduced without written authorisation on the part
of the manufacturer.
• All of the information reported herein is based on data available at the moment of printing;
the manufacturer reserves the right to carry out modifications to its own products at any moment,
without notice and without incurring in any sanction. It is therefore suggested to always check for
possible updates.
The person responsible for the use of the product must make sure that all of the safety rules in force in
the country of its use are applied, to guarantee that the equipment is used in conformity with the use
for which it is destined and to avoid any dangerous situation for the user.
The following warning signs are used in this manual to warn you for dangers and risks:
Informative, be careful.
Warning, can lead to injury and damage if instructions aren’t followed.
Danger, can lead to serious or fatal injury and serious damage if instructions aren’t
followed.
The following conventions are used in this manual:
2
4
1
3
5
6
1 Right
2Left
3 Bottom
4Top
5 Front
6 Back

5/32
CONTENTS
1. INTRODUCTION ..................................................................................................... 6
2. DESCRIPTION ........................................................................................................ 7
2.1. Technical data......................................................................................................................7
2.2. Main components of the product .........................................................................................8
2.3. Placement of the decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4. Type plate..........................................................................................................................10
3. SAFETY INSTRUCTIONS .........................................................................................11
3.1. Explanation of the safety decals ..........................................................................................11
3.2. Load diagram.....................................................................................................................11
3.3. General safety instructions..................................................................................................12
4. TRANSPORT AND STORAGE....................................................................................13
5. ASSEMBLY AND INSTALLATION...............................................................................15
5.1. Packing list.........................................................................................................................15
5.2. Safety instructions..............................................................................................................15
5.3. Assembly of the product ....................................................................................................15
6. COMMISSIONING..................................................................................................17
6.1. Fitting the crane jib to the lift truck......................................................................................17
6.2. Extending the crane jib.......................................................................................................18
7. OPERATION..........................................................................................................19
7.1. Safety instructions for operating the product.......................................................................19
7.2. Operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8. MAINTENANCE .....................................................................................................21
8.1. Safety instructions for the repair of the product ...................................................................21
8.2. Maintenance schedule .......................................................................................................21
8.3. Maintenance instructions ...................................................................................................21
9. TROUBLESHOOTING..............................................................................................23
10. FINAL DECOMMISSIONING AND DISPOSAL ..............................................................24
11. ANNEXES .............................................................................................................25
11.1. CE-certificate .....................................................................................................................25
11.2. Spare parts list....................................................................................................................27

6/32
1. INTRODUCTION
This manual contains all the necessary information on the installation and operation of the telescopic
fork-mounted crane jib. Some of the maintenance operations should only be carried out by
professional technicians.
If you require this information and the maintenance steps, please contact your dealer.
Also included in this manual are a number of safety instructions to create a safe working environment.
This crane jib allows you to lift loads that are not possible to lift with the forks of your forklift, such as
pallets or loads with unconventional dimensions. Crane jibs are commonly used in the construction
industry.
You can extend the crane jib to the desired length (multiple lifting positions) with the telescopic
function.
These crane jibs are mounted onto the forks of the lift truck.
Check your machine manual to make sure you opt for the right crane jib with the correct load capacity.
Do not use this product for any other purposes.
Please read the manual thoroughly and observe the safety procedures before putting the unit into
operation. The operator and all persons who come into contact with the equipment should read it
carefully and regularly and have access to it at all times.
Keep this manual near the equipment and in a safe place for future reference!
Contact your dealer for any further questions or concerns you may have.
We guarantee a long period of trouble free operation if the unit is operated and maintained correctly.
We hope you will enjoy working with your telescopic fork-mounted crane jib.
This telescopic fork-mounted crane jib may be unsafe if adequate maintenance is neglected.
Therefore, adequate maintenance facilities, trained personnel and procedures should be
provided.
Maintenance and inspection shall be performed conform with the following practices:
1. A scheduled planned maintenance, lubrication and inspection system should be followed.
(See maintenance instructions chapter 8)
2. Only qualified and authorised personnel shall be permitted to maintain, repair, adjust and
inspect the telescopic fork-mounted crane jib.
3. Modifications and additions which affect capacity and safe operation shall not be
performed by the customer or user without the manufacturer’s prior written approval.
Capacity, operation and maintenance plates or decals shall be changed accordingly.
4. If modifications are made without the written approval of the manufacturer, the warranty
will no longer apply.
Any person in charge of putting the machine into operation, the operation itself or the
maintenance of the machine is urged to carefully read and observe the following instructions.
Make sure that the operators of this product are familiar with the safety instructions and follow
all the procedures. Neglecting these instructions can risk injury or death.

7/32
2. DESCRIPTION
2.1. Technical data
Always check the type plate for the correct information.The load diagram is mentioned under
chapter 3. Safety instructions – 3.2. Load diagram.
Type Fork-mounted crane jib manual telescopic
Model BA52820
Load capacity (kg) 2000
Load centre (mm) 500
Maximum arm length (extended) (L2) (mm) 3000
Maximum fork spread measured over the forks (W11) (mm) 450
Fits maximum fork section (mm) 150 x 65
Centre of gravity (mm) 675
Weight (kg) 151
Type Fork-mounted crane jib manual telescopic
Model BA52824
Load capacity (kg) 4000
Load centre (mm) 500
Maximum arm length (extended) (L2) (mm) 3000
Maximum fork spread measured over the forks (W11) (mm) 450
Fits maximum fork section (mm) 150 x 65
Centre of gravity 757
Weight (kg) 156
The load capacity depends on the position of the load on the crane jib.
Consult the applicable load diagram before operating your crane jib.
L2
W11

8/32
2.2. Main components of the product
1
2
7
2
3
5
4
6
9
8
10
N° Component
1Fork sleeves
2Safety locking pin
3Mounting plate for
load hook with shackle
4Locking pin
5Locking hole
6Mounting hole for load
hook
7Cotter pin
8Swivel hook
9Bow shackle
10 Support

9/32
2.3. Placement of the decals
The safety and warning labels should be placed as described in the pictures below. See chapter 3 for
the explanation of the safety warnings. If the decals are damaged or missing, replace them.
1
5
2
34
N° Decal Explanation Reference
1
Nom: POTENCETÉLESCOPIQUE 2 TONNES
Procédure: 1. Fourchesdoivent se trouver complètement dans profile A
2. Verrouillezavec goupille B
3. Accrochezla charge au crochet C
4. Verrouilleztoujours Ie bras escamotable avec goupille D
5. Rouleztoujours à une vitesse de 5 km/h au maximum
6. IIest interdit de faire des mouvements de frein brusques avec une charge pendant au bras
7. Lebrasne peut être utilisé que pour lever des charges, et non pas comme attache-remorque ou pour tirer des charges
Name: TELESCOPICCRANE JIB MANUAL 2T
Procedure: 1. Forksmust be completely in profile A
2. Boltwith pin B
3. Hangthe load to hook C
4. Boltthe extendible arm always with pin D
5. Driveat a speed of maximum 5 km/hour
6. Shortbrake moves are forbidden when a load is on the crane jib
7. Thecrane jib can only be used to lift loads and cannot be used as a hook or to move loads
Name: TELESKOPLADEGERÄT2 TONNEN
Verfahren: 1. Gabelnmüssen sich ganz in Profil A befinden
2. VerriegelnSie mit Bolzen B
3. HängenSie die Last an Haken C
4. VerriegelnSie den ausziehbaren Arm immer mit Bolzen D
5. FahrenSie mit einer Geschwindigkeit von maximal 5 km/St
6. KurzeBremsbewegungen mit einer Last am Kranarm sind verboten
7. DerKranarmkan nur zum Heben von Lasten benutzt werden, und nicht als Zughaken oder um Lasten zu ziehen
Nombre: CARGADORTELÉSCÓPICO 2 TONELADAS
Procedimiento: 1. Lashorquillas deben estar completamente en el perfil A
2. Cerradascon el pasador B
3. Cuelgeel peso en el gancho C
4. Bloqueéel brazo extensible siempre con el pasador D
5. Noconduzca a una velocidad mayor de 5 Km. / hora
6. Movimientoscortos de freno con carga en el brazo de la grúa están prohibidos
7. EIbrazo de grúa sólo puede ser utilizado para elevar cargas y no puede ser utilizado para arrastrar cargas
FR NL
D
GB
ESP
Position/Posición/
Positie
1234567891011
Capacity/Capacité/
Kapazität/Capacidad/
Capaciteit(kg)
2000 1800 1600 1200 900 600 500 400 350 280 200
Loadcenter/
Centrede charge/
Lastschwerpunkt/
Centrode carga/
Laadzwaartepunt(mm)
500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000
FIXEDARM/BRAS FIXE/FESTER ARM/BRAZO FIJO/VASTE ARM
EXTENSIBLEARM/BRAS EXTENSIBLE/
AUSZIEHBARERARM/BRAZO EXTENSIBLE/
UITSCHUIFBAREARM
CALABM_2006001 • REF 31601963
INSTRUCTIONS
CAMATTACHMENTS®
Brabantstraat 15 • 8790 Waregem • Belgium
T [phone] • F [phone]
www.camattachments.com • [email protected]
REF107TA6410
Naam: TELESCOPISCHEKRAANARM 2T
Procedure: 1. Vorkenmoeten volledig in profiel A zitten
2. Vergrendelmet pin B
3. Hangde last aan haak C
4. Vergrendeluitschuifbare arm altijd met pin D
5. Rijtegen een snelheid van maximaal 5 km/uur
6. Korterembewegingen met een last aan de kraanarm zijn verboden
7. Dekraanarm kan enkel gebruikt worden om lasten te heffen en kan niet gebruikt worden als trekhaak of om
lastente trekken
Sticker_2ton_LABEL_062020_31601963.indd 1 22/06/2020 14:53
Quick
instructions
guide.
166TA3449
2
TYPE
TYP
MODEL
MODÈLE - MODEL
MODELL
SERIENR.
N° SÉRIE - SERIAL NBR.
SERIENNUMMER
BOUWJAAR
ANNÉE DE CONSTRUCTION
YEAR OF CONSTRUCTION - BAUJAHR
GEWICHT
POIDS - WEIGHT
EIGENGEWICHT kg
ZWAARTEPUNT
C.D.G- CENTRE OF GRAVITY
EIGENSCHWERPUNKT mm
VOORBOUWMAAT
ÉPAISSEUR - THICKNESS
VORBAUMAßmm
NOM. VERMOGEN
CAP. NOM.
TRAGFÄHIGKEIT kg-l
LASTZWAARTEPUNT
C.D.G. CENTRE - LOAD CENTRE
LASTSCHWERPUNKT mm
MAX. WERKDRUK
PRESSION MAX. DE SERVICE
MAX . WORKPRESSURE - MAX . ARBEITSDRUCK
bar
TVH 644478
Manufactured outside the EU for:
TVH PARTS HOLDING NV
Brabantstraat 15 • 8790 Waregem • Belgium
Controleer de restcapaciteit van de heftruck met uitrusting.
Vérifiez la capacité résiduelle du chariot avec l’equipment. Check the residual capacity of the
truck with the equipment. Beachten Sie die restliche Tragfähigkeit des Staplers mit Vorbau.
Niet met waterstraal reinigen.
Ne pas laver avec jet d’eau. Do not wash with water jet. Nicht mit Wasserstrahl reinigen.
With this type
plate you can
identify your
product.
166TA3445
3Take care to
avoid being
struck by or
walking into
an overhead
load.
123TA5325
4Crushing
hazard.
162TA9232
5Read the
instructions
from the
manual before
use.
138TA3912

10/32
2.4. Type plate
TYPE
TYP
MODEL
MODÈLE - MODEL
MODELL
SERIENR.
N° SÉRIE - SERIAL NBR.
SERIENNUMMER
BOUWJAAR
ANNÉE DE CONSTRUCTION
YEAR OF CONSTRUCTION - BAUJAHR
GEWICHT
POIDS - WEIGHT
EIGENGEWICHT kg
ZWAARTEPUNT
C.D.G- CENTRE OF GRAVITY
EIGENSCHWERPUNKT mm
VOORBOUWMAAT
ÉPAISSEUR - THICKNESS
VORBAUMAßmm
NOM. VERMOGEN
CAP. NOM.
TRAGFÄHIGKEIT kg-l
LASTZWAARTEPUNT
C.D.G. CENTRE - LOAD CENTRE
LASTSCHWERPUNKT mm
MAX. WERKDRUK
PRESSION MAX. DE SERVICE
MAX . WORKPRESSURE - MAX . ARBEITSDRUCK
bar
TVH 644478
Manufactured outside the EU for:
TVH PARTS HOLDING NV
Brabantstraat 15 • 8790 Waregem • Belgium
Controleer de restcapaciteit van de heftruck met uitrusting.
Vérifiez la capacité résiduelle du chariot avec l’equipment. Check the residual capacity of the
truck with the equipment. Beachten Sie die restliche Tragfähigkeit des Staplers mit Vorbau.
Niet met waterstraal reinigen.
Ne pas laver avec jet d’eau. Do not wash with water jet. Nicht mit Wasserstrahl reinigen.
4
2
1
3
5
6
7
8
9
10
11
12
13
N° Explanation
1 Address
2CE logo
3CAM attachments logo
4 Type
5 Model
6Serial number
7Year of construction
8Weight (kg)
9Centre of gravity (mm)
10 Thickness (mm)
11 Capacity (kg-l)
12 Load centre (mm)
13 Maximum operating pressure (bar)