Camozzi 6E Series User manual

USE AND MAINTENANCE MANUAL
SERIES 6E
ELECTROMECHANICAL CYLINDERS

Series 6E electromechanical cylinders
2
EN
Contents
i. Introduction 3
1. General safety warnings 3
2. Reference documents 3
3. Components and materials 4
4. Coding 4
5. Transport and packaging 5
6. Storage 5
7. Installation 5
Installation conditions 5
Loads not permitted 6
Installation position 6
Pressure equalising hole 6
Accessories installation 6
Available support configurations 7
Installation of rod accessories 7
Installation with motor in line 8
Installation with gearbox in line 10
List of components for installation with motor/gearbox in line 11
Flexible coupling assembly 12
Parallel installation 13
List of components for installation with motor in parallel 15
Installation of self-centering locking set and pulley adjustment 16
Installation of non self-centering locking set 16
Installation of anti-rotation guide units 45NHT / 45NHB /45NUT 16
Installation and positioning of the CST/CSH magnetic sensors 17
Installation of slot cover S-CST-500 17
Start-up 17
8. Maintenance and repair 18
9. Dismantling and parts replacement 18
10. Disposal 18
11. Technical information 18
12. Resolution of any failure 18

Series 6E electromechanical cylinders
3
EN
General safety warnings
Introduction
Reference documents
1.
i.
2.
This user manual must be read in its entirety before beginning mounting
and installation of the Series 6E electromechanical cylinder.
This document provides guidance on some specific product features
and does not provide guidance on the correct application of the product
under certain conditions.
The final user must perform the controls and assessments necessary to
validate the use of the product.
- The locally valid provisions, laws and regulations for the destination of
the product must always be respected.
- The Series 6E electromechanical cylinder must be used free from
tampering, damage or in the original condition provided.
- The Series 6E general catalogue (code 93-0518 0GB006, available from
our distributors and/or on our website) defines the usage limits within
which the Series 6E electromechanical cylinder must be applied.
- The products indicated in this document are subject to performance
loss due to wear or aging of components subjected to loads and
planned works.
- This document provides warnings relating to the Series 6E
electromechanical cylinder. Assessment of any interactions with other
components, objects or persons within the machine or an application is
to be carried out by the designer or installation engineer of the
machine or application itself.
Before installation of the Series 6E electromechanical cylinder the installation
engineer must ensure the following documentation is at disposal:
[1] - Only in case of purchase of the unit supplied with already installed motor.
[2] - Only in case of installation within a machine or insertion into applications check that all documentation relating
to the application itself is available, to be able to assess any risks to persons or property.
Document Title Document Code Application
Use and maintenance manual 93-7545-0009 Safety warnings
Instruction sheet (included in the package) 93-7545-0008 Basic information
Series 6E electromechanical cylinders 93-0518-0GB006 Electric Actuation catalogue
Series DRCS and DRWB
Drivers for control of electrical actuation 93-0518-0GB006 Electric Actuation catalogue
Series MTB
motors for electrical actuation 93-0518-0GB006 Electric Actuation catalogue
Series MTS
motors for electrical actuation 93-0518-0GB006 Electric Actuation catalogue
DRWB instruction sheet
- motors and brushless drivers 93-7545-0001 Basic information
DRCS instruction sheet
- motors and brushless drivers 93-7545-0006 Basic information
Declaration of incorporation
for linear systems 86-4020-0003 [1] Documentation to read and keep
Documentation relating to application in the system
and instructions for the other components [2] -
© All rights of reproduction, distribution and utilization of this document are
the property of Camozzi Automation S.p.A.
The original instructions were written in Italian.
- Certain hazards are associated with the product only after it has been
installed on the machine/equipment. It is the final user’s responsibility to
identify these hazards and reduce the associated risks.
- The Series 5E electromechanical axes are designed for industrial use,
they are not suitable to be used in potentially explosive atmospheres or
underwater.
- In case of using the Series 5E electromechanical axis in potentially
corrosive atmospheres, please contact Camozzi Automation S.p.A.
- Do not cover the Series 5E electromechanical axis with paint or other
substances, do not use in direct contact with corrosive gases, chemicals,
acids, salted water or vapour.

Series 6E electromechanical cylinders
4
EN
1 2 3 4 5 6 7 8 9 10 11 12
Components and materials
Coding
3.
4.
PARTS MATERIALS
1Rod nut Zinc-plated steel
2Rod seal PU
3Bushing Technopolymer
4Front endcap Anodized aluminium alloy
5Rod Stainless steel
6Magnet Plastoferrite
7Extrusion profile Anodized aluminium alloy
8Guiding element BS screw Aluminium alloy
9End stroke seals NBR
10 Bearing Steel
11 Rear endcap Anodized aluminium alloy
12 BS ball screw Steel
6E SERIES
032 SIZE:
032 = 32 mm
040 = 40 mm
050 = 50 mm
063 = 63 mm
080 = 80 mm
100 = 100 mm
BS VERSION:
BS = recirculating ball screw
0200 STROKE:
100 ÷ 1500 mm
P05 SCREW PITCH:
P05 = 5 mm
P10 = 10 mm
P16 = 16 mm (only for size 40)
P20 = 20 mm (only for sizes 50, 80, 100)
P25 = 25 mm (only for size 63)
P32 = 32 mm (only for size 80)
P40 = 40 mm (only for size 100)
ACONSTRUCTION TYPE:
A =standard with rod nut
VERSION:
= IP40 (not available for size 80 and 100)
P = IP65
( _ _ _ ) = rod longer than _ _ _ mm
6E 032 BS 0200 P05 A

Series 6E electromechanical cylinders
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EN
Transport and packaging
Storage
Installation
Installation conditions
5.
6.
7.
The product packaging is suited to handling and lifting with warehouse
equipment.
Check the integrity of the packaging before handling.
• The product must be stored in a dry environment protected from severe
weather conditions
• The product must always be handled with the rod completely
retracted.
• The product may only be lifted by the points shown in the figure
above.
• It is forbidden to use the rod for lifting the Series 6E electromechanical
cylinder.
NO
NO NO NO
During installation of the component check that no hazards may arise
from uncontrolled mechanical movements.
The Series 6E electromechanical cylinder can only be installed by
specialised personnel or by staff instructed under the guidance and
surveillance of qualified personnel.
Check the direction of rotation for screwing and unscrewing the screws
before starting installation. It is absolutely not recommended to paint
the Series 6E electromechanical cylinder.
The general catalogue for the Series 6E electromechanical cylinder
contains the correct usage conditions and the technical information.
Before putting the Series 6E electromechanical cylinder into operation
check that:
• The characteristics and features declared correspond to those required;
• It has not been damaged during transport;
• It has not been installed in such a way that could be hazardous to
persons, property and/or animals;
• It is equipped with the appropriate brackets and is firmly fixed;
• Proper use of the installation configuration shown below in the
manual is recommended;
• If it is exposed to the actions of the operator on a machine, provide
suitable inescapable protections and/or appropriate PPE.
Before putting the Series 6E electromechanical cylinder into operation
check correct functioning if it is to be used in circuits that are compliant
with the regulation ISO 13849-1.
Accidental falling and/or crushing of the packaging may compromise the
functionality of the product and cause serious injury to the handler.
• It is forbidden to use the rear end cap for lifting the product, in order to
prevent emission of the rod from the cylinder body due to the reversibility
of the recirculating ball screws.
• Storage temperatures must be between -20°C and +80°C
CAUTION: Due to the nature of the Series 6E electromechanical
cylinder the rod is subject to movements.
Provide protective equipment for operators in the work area.
In case of divergent applications, please contact Camozzi Automation S.p.A.
The temperature during operation must be between 0 °C and 50°C.
Vertical or inclined installation of the Series 6E electromechanical cylinder
with the rod pointed downwards may be hazardous. The rod may come
out of the electromechanical cylinder at an uncontrolled speed due to the
reversibility of the movement of the recirculating ball screws contained
within it.
CAUTION: observe the indicated temperature, protect from water,
humidity and attack by corrosive substances.
Install the Series 6E electromechanical cylinder in an accessible
place for maintenance so that it does not create hazards for
maintenance personnel.

Series 6E electromechanical cylinders
6
EN
NO
NO
Loads not permitted
• The Series 6E electromechanical cylinder cannot be loaded radially on
the rod or on the structure:
Installation position
The Series 6E electromechanical cylinder can be mounted in any position:
horizontal, vertical with the rod pointed upwards, vertical with the rod
pointed downwards, inclined.
Always avoid unexpected movement of the actuators which may
generate hazards for the surrounding equipment or people.
Pressure equalising hole
The Series 6E electromechanical cylinder is equipped with an equalising
hole for the air inside it , with relative silencer.
For correct operation of the product it is necessary that this hole is not
covered. In the IP65 version it is necessary to remove the silencer and
replace it with a Series 6512 super rapid fitting (as shown in the picture).
Accessories installation
• The structure of the Series 6E electromechanical cylinder cannot be
used for installing other components.
For applications of this kind please contact Camozzi Automation S.p.A.
• Series 6E electromechanical cylinder includes an internal anti-rotation
guide but cannot support torsions on the rod:
In case of vertical or diagonal installation it is necessary to use auto-braking
motors to prevent uncontrolled strokes in case of a voltage drop.
CAUTION: It is forbidden to pass or stand in the work area of the
Series 6E electromechanical cylinder.

Series 6E electromechanical cylinders
7
EN
Furthermore, it is also possible to fix the Series 6E electromechanical
cylinder using the fixing elements as shown below.
• It is forbidden to subject the cylinder rod to torsion due to the torque
of the front accessories.
CAUTION: installation must be carried out so that
the front and rear end caps are not supported.
NO
Available support configurations
Installation of rod accessories
It is possible to fix the Series 6E electromechanical cylinder with the
appropriate supports:
1 - On the front end cap of the Series 6E electromechanical cylinder;
2 - On the rear end cap of the Series 6E electromechanical cylinder,
both in configuration with the motor in line and the motor parallel
(assembly available only for size 32, 40, 50 and 63).
3 - On the cover assembly with the motor parallel.
CAUTION: in case of installing the support in the configuration with parallel
motor, use the screws in the parallel motor kit.

Series 6E electromechanical cylinders
8
EN
STEP 1
After having adequately positioned the Series 6E electromechanical
cylinder (1), position the half coupling seal (2) on the rear end cap of
the cylinder (in case of IP65) and, where present, fasten the support
bracket (3) followed by the centering ring (4) on the rear side of the
cylinder. Assemble the half coupling (6) on the rear shaft of the cylinder
and secure with the screw (7) as indicated in the section “Flexible
coupling assembly”.
Installation with motor in line
3
4
7
6
1
2
1Series 6E electromechanical cylinder
2Rear end cap seal
3Support Bracket
4Guide ring
5Elastomeric coupling
6Half coupling
7Half coupling screw
8Adapter
16
15
14
13
12
11
10
9
8
67
5642
3
2
1
9Adapter screw
10 Adapter-Flange interface seal
11 Motor flange
12 Motor flange screw
13 Motor seal
14 Electric motor
15 washer
16 Motor screw

Series 6E electromechanical cylinders
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EN
8
10
11
12
14
6
5
7
STEP 3
Assemble the motor flange (11), in case provided, to the adapter (8),
using the appropriate centring. Put the flange-adapter interface seal
(10) in between in case of IP65. Block the motor flange (11) with the
screws (12) provided.
STEP 2
Assemble the adapter (8) on the rear side of the Series 6E
electromechanical cylinder (1) using appropriate centering.
In case of IP65, make sure to put the rear end cap seal (2) in between
the support bracket (3) and the housing (8). Secure with the screws (9)
provided.
STEP 4
After having adequately positioned the electric motor (14), position
the remaining half coupling (6) onto the motor shaft and secure with
the screw (7) provided as indicated in the section “Flexible coupling
assembly”. In the end, insert the elastomeric coupling (5).
STEP 5
Assemble the motor unit (14) with the cylinder unit using appropriate
centering, paying attention to coupling the half couplings.
In case of IP65, put the motor seal (13) in between the motor unit and the
cylinder unit. Secure the motor unit with the screws (16) provided with the
relative washers (15) in case supplied.
1
2
8
9
3
13
14
15
16

Series 6E electromechanical cylinders
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EN
11 12
13
14
16
STEP 1
After having adequately positioned the Series 6E cylinder (1), position
the seal (2) on the rear end cover of the cyllinder (in case of IP65) and,
in case provided, fix the support bracket (3) followed by the centering
ring (4) on the rear side of the cylinder. Assemble the half coupling
(6) on the rear shaft of the cylinder and secure it with the screw (7) as
indicated in the section “Flexible coupling assembly”
STEP 3
Assemble the gearbox flange (13 - in case provided) to the gearbox
(16) using the appropriate centring. Put the gearbox interface seal (14)
in case of IP65. Secure the gearbox flange (13) with the screws (11)
provided and the relative washers (12) if provided.
STEP 2
Assemble the adapter (8) on the rear side of the Series 6E
electromechanical cylinder (1), using appropriate centring. In case of
IP65, make sure to put the rear end cover seal (2) in between the support
bracket (3) and the adapter (8). Secure with the screws (9) provided.
Installation with gearbox in line
3
2
8
9
1
3
4
7
6
1
2
7
1
2
23
4
6
5
6
8
9
10
11
12
13
14
15
16
1Series 6E electromechanical cylinder
2Rear end cap seal
3Support Bracket
4Guide ring
5Elastomeric coupling
6Half coupling
7Half coupling screw
8Adapter
9Adapter screw
10 Adapter-Flange interface seal
11 Gearbox screw
12 Washer
13 Gearbox flange
14 Gearbox seal
15 Gearbox flange screw
16 Gearbox