Camozzi 6E Series User manual

USE AND MAINTENANCE MANUAL
SERIES 6E
ELECTROMECHANICAL CYLINDERS

Series 6E electromechanical cylinders
2
EN
Contents
i. Introduction 3
1. General safety warnings 3
2. Reference documents 3
3. Components and materials 4
4. Coding 4
5. Transport and packaging 5
6. Storage 5
7. Installation 5
Installation conditions 5
Loads not permitted 6
Installation position 6
Pressure equalising hole 6
Accessories installation 6
Available support configurations 7
Installation of rod accessories 7
Installation with motor in line 8
Installation with gearbox in line 10
List of components for installation with motor/gearbox in line 11
Flexible coupling assembly 12
Parallel installation 13
List of components for installation with motor in parallel 15
Installation of self-centering locking set and pulley adjustment 16
Installation of non self-centering locking set 16
Installation of anti-rotation guide units 45NHT / 45NHB /45NUT 16
Installation and positioning of the CST/CSH magnetic sensors 17
Installation of slot cover S-CST-500 17
Start-up 17
8. Maintenance and repair 18
9. Dismantling and parts replacement 18
10. Disposal 18
11. Technical information 18
12. Resolution of any failure 18

Series 6E electromechanical cylinders
3
EN
General safety warnings
Introduction
Reference documents
1.
i.
2.
This user manual must be read in its entirety before beginning mounting
and installation of the Series 6E electromechanical cylinder.
This document provides guidance on some specific product features
and does not provide guidance on the correct application of the product
under certain conditions.
The final user must perform the controls and assessments necessary to
validate the use of the product.
- The locally valid provisions, laws and regulations for the destination of
the product must always be respected.
- The Series 6E electromechanical cylinder must be used free from
tampering, damage or in the original condition provided.
- The Series 6E general catalogue (code 93-0518 0GB006, available from
our distributors and/or on our website) defines the usage limits within
which the Series 6E electromechanical cylinder must be applied.
- The products indicated in this document are subject to performance
loss due to wear or aging of components subjected to loads and
planned works.
- This document provides warnings relating to the Series 6E
electromechanical cylinder. Assessment of any interactions with other
components, objects or persons within the machine or an application is
to be carried out by the designer or installation engineer of the
machine or application itself.
Before installation of the Series 6E electromechanical cylinder the installation
engineer must ensure the following documentation is at disposal:
[1] - Only in case of purchase of the unit supplied with already installed motor.
[2] - Only in case of installation within a machine or insertion into applications check that all documentation relating
to the application itself is available, to be able to assess any risks to persons or property.
Document Title Document Code Application
Use and maintenance manual 93-7545-0009 Safety warnings
Instruction sheet (included in the package) 93-7545-0008 Basic information
Series 6E electromechanical cylinders 93-0518-0GB006 Electric Actuation catalogue
Series DRCS and DRWB
Drivers for control of electrical actuation 93-0518-0GB006 Electric Actuation catalogue
Series MTB
motors for electrical actuation 93-0518-0GB006 Electric Actuation catalogue
Series MTS
motors for electrical actuation 93-0518-0GB006 Electric Actuation catalogue
DRWB instruction sheet
- motors and brushless drivers 93-7545-0001 Basic information
DRCS instruction sheet
- motors and brushless drivers 93-7545-0006 Basic information
Declaration of incorporation
for linear systems 86-4020-0003 [1] Documentation to read and keep
Documentation relating to application in the system
and instructions for the other components [2] -
© All rights of reproduction, distribution and utilization of this document are
the property of Camozzi Automation S.p.A.
The original instructions were written in Italian.
- Certain hazards are associated with the product only after it has been
installed on the machine/equipment. It is the final user’s responsibility to
identify these hazards and reduce the associated risks.
- The Series 5E electromechanical axes are designed for industrial use,
they are not suitable to be used in potentially explosive atmospheres or
underwater.
- In case of using the Series 5E electromechanical axis in potentially
corrosive atmospheres, please contact Camozzi Automation S.p.A.
- Do not cover the Series 5E electromechanical axis with paint or other
substances, do not use in direct contact with corrosive gases, chemicals,
acids, salted water or vapour.

Series 6E electromechanical cylinders
4
EN
1 2 3 4 5 6 7 8 9 10 11 12
Components and materials
Coding
3.
4.
PARTS MATERIALS
1Rod nut Zinc-plated steel
2Rod seal PU
3Bushing Technopolymer
4Front endcap Anodized aluminium alloy
5Rod Stainless steel
6Magnet Plastoferrite
7Extrusion profile Anodized aluminium alloy
8Guiding element BS screw Aluminium alloy
9End stroke seals NBR
10 Bearing Steel
11 Rear endcap Anodized aluminium alloy
12 BS ball screw Steel
6E SERIES
032 SIZE:
032 = 32 mm
040 = 40 mm
050 = 50 mm
063 = 63 mm
080 = 80 mm
100 = 100 mm
BS VERSION:
BS = recirculating ball screw
0200 STROKE:
100 ÷ 1500 mm
P05 SCREW PITCH:
P05 = 5 mm
P10 = 10 mm
P16 = 16 mm (only for size 40)
P20 = 20 mm (only for sizes 50, 80, 100)
P25 = 25 mm (only for size 63)
P32 = 32 mm (only for size 80)
P40 = 40 mm (only for size 100)
ACONSTRUCTION TYPE:
A =standard with rod nut
VERSION:
= IP40 (not available for size 80 and 100)
P = IP65
( _ _ _ ) = rod longer than _ _ _ mm
6E 032 BS 0200 P05 A

Series 6E electromechanical cylinders
5
EN
Transport and packaging
Storage
Installation
Installation conditions
5.
6.
7.
The product packaging is suited to handling and lifting with warehouse
equipment.
Check the integrity of the packaging before handling.
• The product must be stored in a dry environment protected from severe
weather conditions
• The product must always be handled with the rod completely
retracted.
• The product may only be lifted by the points shown in the figure
above.
• It is forbidden to use the rod for lifting the Series 6E electromechanical
cylinder.
NO
NO NO NO
During installation of the component check that no hazards may arise
from uncontrolled mechanical movements.
The Series 6E electromechanical cylinder can only be installed by
specialised personnel or by staff instructed under the guidance and
surveillance of qualified personnel.
Check the direction of rotation for screwing and unscrewing the screws
before starting installation. It is absolutely not recommended to paint
the Series 6E electromechanical cylinder.
The general catalogue for the Series 6E electromechanical cylinder
contains the correct usage conditions and the technical information.
Before putting the Series 6E electromechanical cylinder into operation
check that:
• The characteristics and features declared correspond to those required;
• It has not been damaged during transport;
• It has not been installed in such a way that could be hazardous to
persons, property and/or animals;
• It is equipped with the appropriate brackets and is firmly fixed;
• Proper use of the installation configuration shown below in the
manual is recommended;
• If it is exposed to the actions of the operator on a machine, provide
suitable inescapable protections and/or appropriate PPE.
Before putting the Series 6E electromechanical cylinder into operation
check correct functioning if it is to be used in circuits that are compliant
with the regulation ISO 13849-1.
Accidental falling and/or crushing of the packaging may compromise the
functionality of the product and cause serious injury to the handler.
• It is forbidden to use the rear end cap for lifting the product, in order to
prevent emission of the rod from the cylinder body due to the reversibility
of the recirculating ball screws.
• Storage temperatures must be between -20°C and +80°C
CAUTION: Due to the nature of the Series 6E electromechanical
cylinder the rod is subject to movements.
Provide protective equipment for operators in the work area.
In case of divergent applications, please contact Camozzi Automation S.p.A.
The temperature during operation must be between 0 °C and 50°C.
Vertical or inclined installation of the Series 6E electromechanical cylinder
with the rod pointed downwards may be hazardous. The rod may come
out of the electromechanical cylinder at an uncontrolled speed due to the
reversibility of the movement of the recirculating ball screws contained
within it.
CAUTION: observe the indicated temperature, protect from water,
humidity and attack by corrosive substances.
Install the Series 6E electromechanical cylinder in an accessible
place for maintenance so that it does not create hazards for
maintenance personnel.

Series 6E electromechanical cylinders
6
EN
NO
NO
Loads not permitted
• The Series 6E electromechanical cylinder cannot be loaded radially on
the rod or on the structure:
Installation position
The Series 6E electromechanical cylinder can be mounted in any position:
horizontal, vertical with the rod pointed upwards, vertical with the rod
pointed downwards, inclined.
Always avoid unexpected movement of the actuators which may
generate hazards for the surrounding equipment or people.
Pressure equalising hole
The Series 6E electromechanical cylinder is equipped with an equalising
hole for the air inside it , with relative silencer.
For correct operation of the product it is necessary that this hole is not
covered. In the IP65 version it is necessary to remove the silencer and
replace it with a Series 6512 super rapid fitting (as shown in the picture).
Accessories installation
• The structure of the Series 6E electromechanical cylinder cannot be
used for installing other components.
For applications of this kind please contact Camozzi Automation S.p.A.
• Series 6E electromechanical cylinder includes an internal anti-rotation
guide but cannot support torsions on the rod:
In case of vertical or diagonal installation it is necessary to use auto-braking
motors to prevent uncontrolled strokes in case of a voltage drop.
CAUTION: It is forbidden to pass or stand in the work area of the
Series 6E electromechanical cylinder.

Series 6E electromechanical cylinders
7
EN
Furthermore, it is also possible to fix the Series 6E electromechanical
cylinder using the fixing elements as shown below.
• It is forbidden to subject the cylinder rod to torsion due to the torque
of the front accessories.
CAUTION: installation must be carried out so that
the front and rear end caps are not supported.
NO
Available support configurations
Installation of rod accessories
It is possible to fix the Series 6E electromechanical cylinder with the
appropriate supports:
1 - On the front end cap of the Series 6E electromechanical cylinder;
2 - On the rear end cap of the Series 6E electromechanical cylinder,
both in configuration with the motor in line and the motor parallel
(assembly available only for size 32, 40, 50 and 63).
3 - On the cover assembly with the motor parallel.
CAUTION: in case of installing the support in the configuration with parallel
motor, use the screws in the parallel motor kit.

Series 6E electromechanical cylinders
8
EN
STEP 1
After having adequately positioned the Series 6E electromechanical
cylinder (1), position the half coupling seal (2) on the rear end cap of
the cylinder (in case of IP65) and, where present, fasten the support
bracket (3) followed by the centering ring (4) on the rear side of the
cylinder. Assemble the half coupling (6) on the rear shaft of the cylinder
and secure with the screw (7) as indicated in the section “Flexible
coupling assembly”.
Installation with motor in line
3
4
7
6
1
2
1Series 6E electromechanical cylinder
2Rear end cap seal
3Support Bracket
4Guide ring
5Elastomeric coupling
6Half coupling
7Half coupling screw
8Adapter
16
15
14
13
12
11
10
9
8
67
5642
3
2
1
9Adapter screw
10 Adapter-Flange interface seal
11 Motor flange
12 Motor flange screw
13 Motor seal
14 Electric motor
15 washer
16 Motor screw

Series 6E electromechanical cylinders
9
EN
8
10
11
12
14
6
5
7
STEP 3
Assemble the motor flange (11), in case provided, to the adapter (8),
using the appropriate centring. Put the flange-adapter interface seal
(10) in between in case of IP65. Block the motor flange (11) with the
screws (12) provided.
STEP 2
Assemble the adapter (8) on the rear side of the Series 6E
electromechanical cylinder (1) using appropriate centering.
In case of IP65, make sure to put the rear end cap seal (2) in between
the support bracket (3) and the housing (8). Secure with the screws (9)
provided.
STEP 4
After having adequately positioned the electric motor (14), position
the remaining half coupling (6) onto the motor shaft and secure with
the screw (7) provided as indicated in the section “Flexible coupling
assembly”. In the end, insert the elastomeric coupling (5).
STEP 5
Assemble the motor unit (14) with the cylinder unit using appropriate
centering, paying attention to coupling the half couplings.
In case of IP65, put the motor seal (13) in between the motor unit and the
cylinder unit. Secure the motor unit with the screws (16) provided with the
relative washers (15) in case supplied.
1
2
8
9
3
13
14
15
16

Series 6E electromechanical cylinders
10
EN
11 12
13
14
16
STEP 1
After having adequately positioned the Series 6E cylinder (1), position
the seal (2) on the rear end cover of the cyllinder (in case of IP65) and,
in case provided, fix the support bracket (3) followed by the centering
ring (4) on the rear side of the cylinder. Assemble the half coupling
(6) on the rear shaft of the cylinder and secure it with the screw (7) as
indicated in the section “Flexible coupling assembly”
STEP 3
Assemble the gearbox flange (13 - in case provided) to the gearbox
(16) using the appropriate centring. Put the gearbox interface seal (14)
in case of IP65. Secure the gearbox flange (13) with the screws (11)
provided and the relative washers (12) if provided.
STEP 2
Assemble the adapter (8) on the rear side of the Series 6E
electromechanical cylinder (1), using appropriate centring. In case of
IP65, make sure to put the rear end cover seal (2) in between the support
bracket (3) and the adapter (8). Secure with the screws (9) provided.
Installation with gearbox in line
3
2
8
9
1
3
4
7
6
1
2
7
1
2
23
4
6
5
6
8
9
10
11
12
13
14
15
16
1Series 6E electromechanical cylinder
2Rear end cap seal
3Support Bracket
4Guide ring
5Elastomeric coupling
6Half coupling
7Half coupling screw
8Adapter
9Adapter screw
10 Adapter-Flange interface seal
11 Gearbox screw
12 Washer
13 Gearbox flange
14 Gearbox seal
15 Gearbox flange screw
16 Gearbox

Series 6E electromechanical cylinders
11
EN
AR-6E-50-R060 AR-6E-63-R060 AR-6E-80-R080 AR-6E-100-R120
9Adapter screw M8X50 UNI 5931 M8X70 UNI 5931 M10X100 UNI 5931 M10X45 UNI 5931
11 Gearbox screws M5x20 UNI 5931 M5X12 UNI 5931 M6X70 UNI5931 M10X30 UNI 5931
12 Washer WASHER M5 - - -
15 Screws of gearbox flange M4X20 UNI 5931 M5X25 UNI 5931 - M8X40 UNI 5931
13
6
5
7
STEP 4
Insert the remaining half coupling (6) on the gearbox shaft and secure
with the screw (7) provided as indicated in the section “Flexible coupling
assembly”. In the end, insert the elastomeric coupling (5).
STEP 5
Assemble the gearbox unit with the cylinder unit, using the appropriate
centring, paying particular attention to coupling the half couplings.
In case of IP65, put the flange-adapter interface seal (10) in between
the motor unit and the cylinder unit. Secure the gearbox unit with the
screws (15) provided.
Refer to the table below for the tightening of the gearbox’ screw on the
motor shaft
CH: Hexagon head screw dimension
CS: Tightening torque
List of components for installation with motor/gearbox in line
15
10
Mod. GB-060 GB-080 GB-120 GC-060 GC-080 GC-120
CH [mm] 3 4 4 5 6 6 4 6 6
CS [Nm] 4,5 9,5 16,5 16,5 16,5 40 9,8 41 41
Adapter screw (9) Screws of motor flange (12) Washers (15) Motor screws (16)
AM-6E-32-0100 M6X18 UNI 5931 M3X10 DIN7984 - M3x20 UNI 5931
AM-6E-32-0100P M6X18 UNI 5931 M3X10 DIN7984 WASHER M3 M3x20 UNI 5931
AM-6E-32-0023 M6X18 UNI 5931 M3X10 DIN7984 - M4x12 UNI 5931
AM-6E-32-0023P M6X18 UNI 5931 M3X10 DIN7984 WASHER M5 M4x12 UNI 5931
AM-6E-32-0024P M6X40 UNI 5931 - - M4x14 UNI 5931
AM-6E-40-0400 M6X18 UNI 5931 M3X10 DIN7984 - M5x14 UNI 5931
AM-6E-40-0400P M6X18 UNI 5931 M3X10 DIN7984 WASHER M5 M5x14 UNI 5931
AM-6E-40-0023 M6X18 UNI 5931 M3X10 DIN7984 - M4x12 UNI 5931
AM-6E-40-0023P M6X18 UNI 5931 M3X10 DIN7984 WASHER M5 M4x12 UNI 5931
AM-6E-40-0024P M6X40 UNI 5931 M4X14 UNI 5931 - M4x14 UNI 5931
AM-6E-50-0400 M8X20 UNI 5931 M4X10 DIN7984 - M5x14 UNI 5931
AM-6E-50-0400P M8X20 UNI 5931 M4X10 DIN7984 WASHER M5 M5x14 UNI 5931
AM-6E-50-0750P M8X80 UNI 5931 - - M6x20 UNI 5931
AM-6E-50-0024 M8X20 UNI 5931 M4X10 DIN7984 - M4x14 UNI 5931
AM-6E-50-0024P M8X20 UNI 5931 M4X10 DIN7984 WASHER M4 M4x14 UNI 5931
AM-6E-50-0034P M8X80 UNI 5931 - - M6x20 UNI 5931
AM-6E-63-0750 M8X20 UNI 5931 M4X10 DIN7984 - M6x20 UNI 5931
AM-6E-63-0750P M8X20 UNI 5931 M4X10 DIN7984 WASHER M6 M6x20 UNI 5931
AM-6E-63-0024 M8X20 UNI 5931 M4X10 DIN7984 - M4x14 UNI 5931
AM-6E-63-0024P M8X20 UNI 5931 M4X10 DIN7984 WASHER M4 M4x14 UNI 5931
AM-6E-63-0034P M8X50 UNI 5931 M6X16 UNI 5931 - M6x20 UNI 5931
AM-6E-80-1000P M10X65 UNI5931 M8X25 UNI5931 - M8x25 UNI 5931
AM-6E-80-0034P M10X65 UNI5931 M8X16 UNI 5931 - M6x20 UNI 5931
AM-6E-100-1000P M10X65 UNI5931 M8X25 UNI5931 - M8x25 UNI 5931
AM-6E-100-0034P M10X65 UNI5931 M8X16 UNI 5931 - M6x20 UNI 5931

Series 6E electromechanical cylinders
12
EN
Flexible coupling assembly
HC: distance between centring of the rear end cap
and the internal stop of the flexible coupling.
HM: distance between centring of the motor
and the internal stop of the flexible coupling.
MS: Tightening torques to be used for fixing
the half couplings onto the relative shafts.
MODEL CYLINDER MOTOR WITHOUT BRACKET WITH BRACKET COUPLING d1 x d2 MS [Nm] SCREW
SIZE HC [mm] HM [mm] HC [mm] HM [mm] SIZE [mm] x [mm]
AM 32 MTB-010 14,5 22 16,5 24 5 8 x 8 2 M3
AM 32 MTS-23 15,5 20 17,5 22 5 8 x 6,35 2 M3
AM 32 MTS-24 15,5 20 17,5 22 5 8 x 8 2 M3
AM 40 MTB-040 18 27 21 28 10 10 x 14 4 M4
AM 40 MTS-23 18,5 19,5 20,5 21,5 10 10 x 6,35 4 M4
AM 40 MTS-24 18,5 19,5 20,5 21,5 10 10 x 8 4 M4
AM 50 MTB-040 23 27 26 29 10 12 x 14 4 M4
AM 50 MTS-24 23 18,5 25 21,5 10 12 x 8 4 M4
AM 50 MTB-075 24,1 37,875 26,6 40,375 20 12 x 19 8 M5
AM 50 MTS-34 23,475 35,725 25,975 38,225 20 12 x 14 8 M5
AM 63 MTB-075 27,5 36,5 30,5 38,5 20 15 x 19 8 M5
AM 63 MTS-24 30,5 19,5 34 30,5 10 15 x 8 4 M4
AM 63 MTS-34 29,925 34,525 32,425 37,025 20 15 x 14 8 M5
AM 80 MTB-100 31,8 52,7 - - 60 19 x 24 15 M6
AM 80 MTS-34 31,975 35,975 - - 60 19 x 14 15 M6
AM 100 MTB-100 34,1 52,475 - - 60 24 x 24 15 M6
AM 100 MTS-34 33,55 36,025 - - 60 24 x 14 15 M6
AR 50 GB-60 23,1 32,6 25,6 35,1 10 12x14 4 M4
AR 63 GB-60 30,4 31,8 32,9 35,3 20 15x14 8 M5
AR 80 GB-80 31,4 37,25 - - 60 19x20 15 M6
AR 100 GB-120 49 51,5 - - 60 24x25 15 M6
ELECTRIC MOTOR
SUPPORT
SERIES 6E ELECTROMECHANICAL
CYLINDER

Series 6E electromechanical cylinders
13
EN
STEP 1
Assemble the belt tensioning block (15) inside the slot on the connection
flange (18). Insert the pin (13) inside the belt tensioning block (15).
Insert the washer (19) on the pin (13). Secure, without tightening too
much, the hexagonal screw supplied (20).
STEP 2
In case there is a non self-centering locking set, follow the next steps,
otherwise skip to the next step.
After having positioned the electric motor (33), paying attention to the
diameters, insert the guide ring (27) on the motor shaft. Assemble the
non self-centering locking set (26) and the locking set pin (25) on the
motor shaft, up to the end stop. Then secure with the relative screws
(24), following the indications given in the section “ASSEMBLY OF NON
SELF-CENTERING LOCKING SETS”.
STEP 3
With motor
Position the motor flange seal (22) on the front flange (18) and fix the
motor flange (28), if provided, with the screws (30) supplied and the
relative washers (29) if provided.
Fix the electric motor (33) on the motor flange (28) with the screws (34)
supplied and the relative washers (14) if provided, making sure to put
the motor seal (31) in between.
With motor and gearbox
In case it would be necessary to interpose a gearbox, assemble it
following the same indications as for the motor, the assembly of the
motor may, for convenience, be done at the end.
13 15
18 19 20
24 25 26 27 33
18
22
28
29 30
31
33 14
34
Parallel installation
1 Locking screws
2 Locking washers
3 Cover fixing screws
4 Rear flange
5 Toothed belt
6 Pulley fixing screws
7 flange of the pulley
8 Pulley
9 Cylinder locking set
10 Motor locking set
11 Interface seal
12 Cylinder fixing screws
13 Pin
14 Motor washer
15 belt tensioning block
16 Threaded plug
17 Grub screw
18 Front flange
19 Washer
20 Exagon nut
21 Cylinder seal
22 Motor flange seal
23 Bracket
24 Locking set adjustment screws
25 Locking set pin
26 Non self-centering locking set
27 Guide ring
28 Motor flange
29 Motor flange washers
30 Motor flange screws
31 Motor seal
32 Series 6E electromechanical cylinder
33 Electric motor
34 motor fixing screws
67
8
10
13 1516
19
24 25 26 27
28
29 30
31
33 14
34
20
17
22
1
3
8
5
67
11
12
18
21
21
23
32
2
4
9

Series 6E electromechanical cylinders
14
EN
18
12
21
21
23
32
STEP 4
After having adequately positioned the Series 6E electromechanical
cylinder (32), assemble the front flange (18) on the rear side of
the cylinder, using the appropriate centring. Put the cylinder seal
(21) in between, between the front flange (18) and the Series 6E
electromechanical cylinder (32). If necessary, put the special support
bracket (23) with its relative seal (21) between the seal and cylinder. In
the end, secure the cylinder with the screws (12) provided.
STEP 5
Assemble, paying attention to the diameters, the locking sets (9-10) on
the protruding shafts of the front flange (18). Assemble the pulleys (8)
on the locking sets, paying attention to the diameters and following the
indications under the section “assembly of self-centering locking set
and adjustment of pulley”. In case the pulley can be disassembled, first
assemble only the toothed part (8). Once the toothed belt (5) is inserted,
assemble the flange of the pulley (7) using the appropriate centering. In
the end, secure the flange of the pulley (7) with the screws (6) supplied.
STEP 6
Insert the threaded nut (17) in the special hole on the front flange (18).
Tighten the threaded nut (17) until the right tensioning of the belt (5) is
obtained.
Then cover the hole by inserting a threaded plug (16)
STEP 7
Close the front flange (18) with the rear flange (4), by putting an
interface seal (11) in between and by tightening the screws (3) supplied.
In the end tighten the screws (1) with the washers (2).
In case provided, use the above mentioned fixings (1-2) to secure the
support bracket (23).
In case of assembly with gearbox, here below you can find information
regarding the tightening of the gearbox’ screw on the motor shaft.
CH: Hexagon head screw dimension
CS: Tightening torque
6
6
7
7
5
8
8
9
18
10
1
2
23
34
18
11
Mod. GB-060 GB-080 GB-120 GC-060 GC-080 GC-120
CH [mm] 3 4 4 5 6 6 4 6 6
CS [Nm] 4,5 9,5 16,5 16,5 16,5 40 9,8 41 41
18
5
17
16

Series 6E electromechanical cylinders
15
EN
List of components for installation with motor in parallel
PM-6E-32-0100P PM-6E-32-0024P PM-6E-40-0400P PM-6E-40-0024P
1 Locking screws M6X10 SCREW UNI 7380 M6X10 SCREW UNI 7380 M6X10 SCREW UNI 7380 M6X10 SCREW UNI 7380
2 Washers M6 WASHER M6 WASHER M6 WASHER M6 WASHER
3 Shell securing screws M4x25 SCREW DIN 912 M4x25 SCREW DIN 912 M4X30 SCREW UNI5931 M4X30 SCREW UNI5931
6 Pulley securing screws M2X6 SCREW UNI7687 M2X6 SCREW UNI7687 M3X8 SCREW UNI 5931 M3X8 SCREW UNI 5931
9 Cylinder locking set SELF-CENTERING LOCKING SET 8-18 SELF-CENTERING LOCKING SET 8-18 SELF-CENTERING LOCKING SET 10-20 SELF-CENTERING LOCKING SET 10-20
10 Motor locking set SELF-CENTERING LOCKING SET 8-18 SELF-CENTERING LOCKING SET 8-18 SELF-CENTERING LOCKING SET 14-26 SELF-CENTERING LOCKING SET 8-18
12 Cylinder securing screws M6x16 SCREW UNI 9327 M6X18 SCREW DIN7984 M6x16 SCREW UNI 9327 M6X18 SCREW DIN7984
14 Motor washer M3 WASHER -M5 WASHER -
16 Threaded cover M5 FITTING M5 FITTING M5 FITTING M5 FITTING
17 Threaded nut M5X4 NUT UNI 5929 M5X4 NUT UNI 5929 M5X4 NUT UNI 5929 M5X4 NUT UNI 5929
19 Washer M6 WASHER UNI 8840 TYPE A M6 WASHER UNI 8840 TYPE A M8 WASHER UNI8840 TYPE A M8 WASHER UNI8840 TYPE A
20 Hex nut M6 NUT UNI-5588 M6 NUT UNI-5588 M8 NUT UNI-5588 M8 NUT UNI-5588
24 Set screws - M3X14 SCREW UNI5931 - -
26 Non self-centering locking set -NON SELF-CENTERING LOCKING SET 8-11 - -
29 Washer for motor flange ----
30 Screws for motor flange ----
34 Motor securing screws M3x20 UNI 5931 M4x14 UNI 5931 M5x14 UNI 5931 M4x14 UNI 5931
PM-6E-50-0400P PM-6E-50-0034P PM-6E-50-R060P PM-6E-63-0750P
1 Locking screws M8X12 SCREW UNI 7380 M8X12 SCREW UNI 7380 M8X12 SCREW UNI 7380 M8X12 SCREW UNI 7380
2 Washers M8 WASHER M8 WASHER M8 WASHER M8 WASHER
3 Shell securing screws M5X30 SCREW UNI 5931 M5X30 SCREW UNI 5931 M5X30 SCREW UNI 5931 M5X30 SCREW UNI 5931
6 Pulley securing screws M3X8 SCREW UNI 5931 M3X8 SCREW UNI 5931 M3X8 SCREW UNI 5931 M3X8 SCREW UNI 5931
9 Cylinder locking set SELF-CENTERING LOCKING SET 12-22 SELF-CENTERING LOCKING SET 12-22 SELF-CENTERING LOCKING SET 12-22 SELF-CENTERING LOCKING SET 15-28
10 Motor locking set SELF-CENTERING LOCKING SET 14-26 SELF-CENTERING LOCKING SET 14-26 SELF-CENTERING LOCKING SET 14-26 SELF-CENTERING LOCKING SET 19-35
12 Cylinder securing screws M8X20 SCREW DIN 7984 M8X18 SCREW DIN7984 M8X18 SCREW DIN7984 M8X20 SCREW DIN 7984
14 Motor washer M5 WASHER --M6 WASHER
16 Threaded cover M5 FITTING M5 FITTING M5 FITTING M5 FITTING
17 Threaded nut M5X4 NUT UNI 5929 M5X4 NUT UNI 5929 M5X4 NUT UNI 5929 M5X4 NUT UNI 5929
19 Washer M10 WASHER UNI 8840 TYPE A M10 WASHER UNI 8840 TYPE A M10 WASHER UNI 8840 TYPE A M10 WASHER UNI 8840 TYPE A
20 Hex nut M10 NUT UNI-5588 M10 NUT UNI-5588 M10 NUT UNI-5588 M10 NUT UNI-5588
24 Set screws - M5X16 SCREW UNI 5931 - -
26 Non self-centering locking set -NON SELF-CENTERING LOCKING SET 14-18 - -
29 Washer for motor flange -M5 KNURLED WASHER - -
30 Screws for motor flange - M5X25 SCREW UNI 5931 - -
34 Motor securing screws M5x14 UNI 5931 M6x20 UNI 5931 M5x10 UNI 5931 M6x20 UNI 5931
PM-6E-63-0034P PM-6E-63-R060P PM-6E-80-1000P PM-6E-80-0034P
1 Locking screws M8X12 SCREW UNI 7380 M8X12 SCREW UNI 7380 M10X16 SCREW UNI 7380 M10X16 SCREW UNI 7380
2 Washers M8 WASHER M8 WASHER M10 WASHER M10 WASHER
3 Shell securing screws M5X30 SCREW UNI 5931 M5X30 SCREW UNI 5931 M8X40 SCREW UNI 5931 M8X40 SCREW UNI 5931
6 Pulley securing screws M3X8 SCREW UNI 5931 M3X8 SCREW UNI 5931 - -
9 Cylinder locking set SELF-CENTERING LOCKING SET 15-28 SELF-CENTERING LOCKING SET 15-28 SELF-CENTERING LOCKING SET 19-35 SELF-CENTERING LOCKING SET 19-35
10 Motor locking set SELF-CENTERING LOCKING SET 14-26 SELF-CENTERING LOCKING SET 14-26 SELF-CENTERING LOCKING SET 24-47 SELF-CENTERING LOCKING SET 14-26
12 Cylinder securing screws M8X20 SCREW DIN 7984 M8X20 SCREW DIN 7984 M10x20 SCREW UNI 9327 M10x20 SCREW UNI 9327
14 Motor washer M6 WASHER -M8 WASHER M6 WASHER
16 Threaded cover M5 FITTING M5 FITTING M5 FITTING M5 FITTING
17 Threaded nut M5X4 NUT UNI 5929 M5X4 NUT UNI 5929 M5X10 NUT UNI 5923 M5X10 NUT UNI 5923
19 Washer M10 WASHER UNI 8840 TYPE A M10 WASHER UNI 8840 TYPE A M12 WASHER UNI 8840 TYPE A M12 WASHER UNI 8840 TYPE A
20 Hex nut M10 NUT UNI-5588 M10 NUT UNI-5588 M12 NUT UNI-5588 M12 NUT UNI-5588
24 Set screws ----
26 Non self-centering locking set ----
29 Washer for motor flange ----
30 Screws for motor flange ----
34 Motor securing screws M6x20 UNI 5931 M5x10 UNI 5931 M8x25 UNI 5931 M6x20 UNI 5931
PM-6E-80-R080P PM-6E-100-1000P PM-6E-100-0034P PM-6E-100-R080P
1 Locking screws M10X16 SCREW UNI 7380 M10X16 SCREW UNI 7380 M10X16 SCREW UNI 7380 M10X16 SCREW UNI 7380
2 Washers M10 WASHER M10 WASHER M10 WASHER M10 WASHER
3 Shell securing screws M8X40 SCREW UNI 5931 M8X40 SCREW UNI 5931 M8X40 SCREW UNI 5931 M8X40 SCREW UNI 5931
6 Pulley securing screws ----
9 Cylinder locking set SELF-CENTERING LOCKING SET 19-35 SELF-CENTERING LOCKING SET 24-47 SELF-CENTERING LOCKING SET 24-47 SELF-CENTERING LOCKING SET 24-47
10 Motor locking set SELF-CENTERING LOCKING SET20-38 SELF-CENTERING LOCKING SET 24-47 SELF-CENTERING LOCKING SET 14-26 SELF-CENTERING LOCKING SET 20-38
12 Cylinder securing screws M10x20 SCREW UNI 9327 M10x20 SCREW UNI 9327 M10x20 SCREW UNI 9327 M10x20 SCREW UNI 9327
14 Motor washer -M8 WASHER M6 WASHER -
16 Threaded cover M5 FITTING M5 FITTING M5 FITTING M5 FITTING
17 Threaded nut M5X10 NUT UNI 5923 M5X10 NUT UNI 5923 M5X10 NUT UNI 5923 M5X10 NUT UNI 5923
19 Washer M12 WASHER UNI 8840 TYPE A M12 WASHER UNI 8840 TYPE A M12 WASHER UNI 8840 TYPE A M12 WASHER UNI 8840 TYPE A
20 Hex nut M12 NUT UNI-5588 M12 NUT UNI-5588 M12 NUT UNI-5588 M12 NUT UNI-5588
24 Set screws ----
26 Non self-centering locking set ----
29 Washer for motor flange ----
30 Screws for motor flange ----
34 Motor securing screws M6x16 UNI 5931 M8x25 UNI 5931 M6x20 UNI 5931 M6x16 UNI 5931

Series 6E electromechanical cylinders
16
EN
Installation of non self-centering locking set
After having adequately positioned the locking set and brought the
motor up to the end stop inside the pin (see picture aside), secure the
screws gradually and uniformly, according to a cross pattern, following
the next steps:
- Manually tighten the screws up to contacting the surface
- Check the position of the hub on the shaft
- Tighten the screws up to half the tightening torque (MS) indicated in
the table
The Series 6E electromechanical cylinder, compliant with standard
ISO 15552, is compatible with the Series 45 anti-rotation guide units.
* for PM-6E-32-0024P length H = 4
** for PM-6E-40-0024P length H = 2
*** or PM-6E-50-0034P length H = 4
SIZE 32 40 50 63 80 100
H [mm] 3 * 3 ** 5 *** 5 5 5
PULLEY
CONNECTION
FLANGE
d x D MS [Nm]
8x18 1,2
10x20 1,2
12x22 1,2
14x26 2,1
15x28 2,1
19x35 4,9
20x38 10
24x47 17
d x D MS [Nm]
8x11 0,8
14x18 4,8
Installation of self-centering locking set and pulley adjustment
Installation of anti-rotation guide units 45NHT / 45NHB / 45NUT
Position the locking set onto the pulley hub, taking care to keep the
entire locking set within the length of the hub.
Assemble it onto the shaft taking care to maintain the H dimension as
indicated in the table below.
After this, secure the locking set to the shaft with the screws, respecting
the correct tightening torques (MS) indicated in the table.
The application of the Series 45 anti-rotation guide units allows to
withstand possible radial loads. Follow the next steps for their assembly.
STEP 1
Slightly remove the guides (1) from the body of the anti-rotation guide
units (2) in order to be able to access the fixing screws (3) with the tool.
Assemble the body of the anti-rotation guide unit (2) on the Series 6E
electromechanical cylinder and fix it with the provided screws (3), so that
the lubrication holes are faced upwards.
1
32
4
- Repeat this operation up to reaching the indicated tightening torque (MS)
using a torque wrench
- Make sure all screws are tightened at the appropriate tightening torque
(MS) indicated.
N.B. DO NOT USE MOLYBDENUM DISULFIDE BASED LUBRICANTS

Series 6E electromechanical cylinders
17
EN
Installation and positioning of the CST/CSH magnetic sensors
Installation of slot cover S-CST-500
Insert the sensor into the appropriate slot on the Series 6E
electromechanical cylinder.
Secure it by tightening the set screw and/or screw provided.
Insert the slot cover sideways in the appropriate slots on the Series 6E
electromechanical cylinder. Slightly press until the cover is inserted in
the slot.
Start-up
CAUTION: Only put the Series 6E electromechanical cylinder into
operation after having ensured that the system or machine in
which it is installed is compliant with the country’s specific
regulations, safety regulations and applicable regulations.
Before carrying out the motor electrical connection check correct
installation of all interface components.
Make sure that the range of motion is free from obstacles.
Subsequently connect the electrical connection.
CAUTION - Electrical hazard
• Before start up ensure that all connectors are properly connected;
• Risk of motor short circuiting due to the presence of openings.
Possibility of damage to the motor due to penetration of liquids and
foreign bodies;
• Check correct closure of the connectors. Possibility of collision due to
connectors or end stroke set or positioned incorrectly.
Possibility of damage to the product.
CAUTION - Risk of injury
• Risk of injury from moving parts;
• Do not touch moving parts during operation;
• Do not stand in the hazard area in front of the Series 6E
electromechanical cylinder;
• Before start up ensure that there is nobody in front of the Series 6E
electromechanical cylinder;
Check that the strokes have been set correctly, preventing product collisions
with the end strokes.
• Observe the maximum stroke of the Series 6E electromechanical cylinder.
• Check correct application of the operating conditions.
For precision pay attention to: the ambient temperature, loading
conditions, number of rotations and the maximum stroke of the Series 6E
electromechanical cylinder. Precise indications are provided within the
manual and in the catalogue information. For particular operating conditions
contact technical services. Before using the Series 6E electromechanical
cylinder under production conditions, test the entire stroke at very low
speeds.
Only put the product into operation after having completed an operating test
with a positive result under production conditions.
CAUTION: The Series 6E electromechanical cylinder is equipped
with a cushioning system for emergency end stroke impacts. In
order to maintain the product’s integrity, it is recommended to
avoid end stroke impacts.
STEP 2
Partly take the rod off the cylinder and fix it on the anti-rotation guide
units (1) with the appropriate coupling.
N.B. It is forbidden to submit the cylinder rod to torsion due to the torque
of the front coupling (See paragraph “Installation of rod accessories”).
WARNING: Never touch the anti-rotation guide units with bare hands
1

Series 6E electromechanical cylinders
18
EN
Cleaning and lubrication
For cleaning the Series 6E electromechanical cylinder it is forbidden
to use solvents or aggressive detergents that may damage seals or
aluminium parts due to chemical incompatibility.
It is however possible to use mild water-soluble detergents (in any case
check compatibility of the materials used with these cleaning products).
In case of cylinder anomalies and the need for replacement of
component units within it, refer to the Camozzi Automation S.p.A.
Assistance Service who will assess the scale of the issue and the
countermeasures to be taken.
In the Series 6E electromechanical cylinder there is:
• Aluminium alloy
• Steel
• Plastic material
• Grease
CAUTION: in case of fire in the surrounding area it is recommended to extinguish with carbon dioxide CO2
According to the Series 6E electromechanical cylinder general catalogue.
Maintenance and repair
Dismantling and parts replacement
Disposal
Technical information
Resolution of any failure
8.
9.
10.
11.
12.
Proceed as follows:
1. Protect the cylinder openings and holes to prevent penetration of the
liquid inside the cylinder itself;
2. Stop power to all electrical components and adequately protect the
connectors and all contacts against moisture.
3. Clean with a damp cloth and without using direct sprays of liquid onto
the cylinder.
4. At the end of cleaning lubricate the cylinder rod and the front seal with
NYE Lubricants Rheolube 363 AX 1 type grease
(order code 70-7902-0032) in order to improve the system’s durability.
Disassembly and replacement of parts is only permitted by Camozzi
Automation S.p.A. staff.
For maintenance that involves opening the Series 6E electromechanical
cylinder, contact technical assistance.
• Epoxy resin
Components must be disposed of in compliance with current national and
international standards and directives after having collected any lubricant
present and disposing of it separately.
FAILURE POSSIBLE CAUSE POSSIBLE SOLUTION
Excessive axial play Wear Return the Series 6E electromechanical cylinder to
Camozzi Automation S.p.A. for repair or replacement
Vibration during
use
Excessive wear of internal components Return the Series 6E electromechanical cylinder to
Camozzi Automation S.p.A. for repair or replacement
Improper sealing of the interface
accessories
Check that all screws have been tightened
Breakage of the anti-rotation system
caused by radial loads applied to the rod
Application of radial loads is not permitted
Return the Series 6E electromechanical cylinder to
Camozzi Automation S.p.A. for repair or replacement
Rod travel speed greater than that
indicated in the catalogue
Reduce the travel speed or use a cylinder with
a higher thread pitch
(compatible with the loads to be handled)
The rod does not move Improper assembly
of the flexible coupling
Carry out installation following the indications listed
in the user instructions
Incorrect configuration
of operating parameters
Check that the parameters entered are correct and suitable
for use of the Series 6E electromechanical cylinder
Incorrect positioning of
the external magnetic proximity switch
(if present)
Check that the sensor is positioned in the Series 6E
electromechanica cylinder’s useful stroke to ensure
use of the entire stroke
Rod travel speed greater than that
indicated in the catalogue
Reduce the belt tension, by unscrewing the set screw
(ref. Installation instructions with motor in parallel)
Ambient temperature too low - Partially apply the useful load
- Operate with a reduced travel speed
- Adjust the ambient temperature
Load applied is greater than that
indicated in the catalogue
Reduce the load or replace the Series 6E electromechanical
cylinder with one that is able to exert a suitable force
Unit overheating Excessive absorption of torque due
to incorrect fixing
Check that fixing of the cylinder is not causing strain or
misalignment to the unit
Excessive noise or noise
alteration
Abnormal wear Return the Series 6E electromechanical cylinder to
Camozzi Automation S.p.A. for repair or replacement
Position error Slipping of motor connection components Perform the assembly of transmission components following
the indications listed in the user instructions
Wear Return the Series 6E electromechanical cylinder to
Camozzi Automation S.p.A. for repair or replacement
Wrong reading of proximity switches
(where present)
Check if position and connection of the proximity switches
and relative accessories is performed correctly (see manual)

A Camozzi Group Company
www.camozzi.com
MIX COMUNICAZIONE - MI
93-7545-0009 09/2019
Contacts
Camozzi Automation S.p.A.
Via Eritrea, 20/I
25126 Brescia - Italy
Tel.[phone]
www.camozzi.com
Customer Service
Tel.[phone]
[email protected]
Product Certification
Information concerning
product certifications, EC standards,
conformity declarations and instructions
[email protected]