Campbell Hausfeld CE7000 Series User manual

Operating Instructions
Two Stage
Air Compressors
IN561200AV 11/09© 2009 Campbell Hausfeld/Scott Fetzer For parts, product & service information
visit www.CH-Commercial.com
1-888-606-5587
Series CE7000, CE8000 and CE9000
Table of Contents
Introduction � � � � � � � � � � � � � � � � � � � � � � � � � �1
Safety Guidelines� � � � � � � � � � � � � � � � � � � � � �2
Safety Symbols � � � � � � � � � � � � � � � � � � � � � � � �2
Important Safety Information � � � � � � � � � �2
Getting To Know Your Compressor � � � � �4
Unpacking� � � � � � � � � � � � � � � � � � � � � � � � � � � �6
Installation � � � � � � � � � � � � � � � � � � � � � � � � � � �6
Operation � � � � � � � � � � � � � � � � � � � � � � � � � � 12
Maintenance� � � � � � � � � � � � � � � � � � � � � � � � 13
Troubleshooting Guide
New Installations � � � � � � � � � � � � � � � � � 15
Units in Service for a
Period of Time � � � � � � � � � � � � � � � � � � � 17
Limited Warranty� � � � � � � � � � � � � � � � � � � � 20
Introduction
The Campbell Hausfeld CE Series line
of air compressors are two stage, oil
lubricated reciprocating compressors�
There are two configurations - Shop Air
Series (basic) and Automotive Series (fully
packaged)�
SHOP AIR MODELS INCLUDE:
• Compressorpump
• ASMEairreceiverwithsafetyvalve
• Electricmotororgasengine
• Starter
• Pressureswitch
AUTOMOTIVE SERIES MODELS
INCLUDE:
• AllofthefeaturesoftheShopAir
models
• Aircooledaftercooler
• Digitalhourmeter
• Automatictankdrain
• Lowoilguard
• Vibrationisolationpads
• Shut-offvalve
Quick Reference
RECOMMENDED OIL (2 OPTIONS)
Single viscosity SAE 30 ISO100 nondetergent compressor oil� Available from
CampbellHausfeld,partnumberST126700AV.
10W30 synthetic oil such as Mobil 1®�
OIL CAPACITY
CE7000 Series 2 quarts
CE8000 Series 4 quarts
CE9000 Series 4-1/2 quarts
RETAIN THIS INFORMATION FOR FUTURE REFERENCE
Serial Number:
Model Number:
Date of Purchase:

Safety Guidelines
This manual contains information
that is very important to know
and understand� This information
is provided for SAFETY and to
PREVENTEQUIPMENTPROBLEMS.
To help recognize this information,
observe the following symbols�
Danger indicates
an imminently
hazardous situation which, if not avoided,
WILL result in death or serious injury.
Warning indicates
a potentially
hazardous situation which, if not avoided,
COULD result in death or serious injury.
Caution indicates
a potentially
hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
IMPORTANT: Information that
requires special attention�
Safety Symbols
The following Safety Symbols appear
throughout this manual to alert you
to important safety hazards and
precautions�
Please read and save these instructions. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety
information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Important Safety Information
This manual contains important safety, operational and maintenance information� If
you have any questions, please call 1-888-606-5587 for customer assistance�
Since the air compressor and other components (material pump, spray guns, filters,
lubricators, hoses, etc�) used make up a high pressure pumping system, the following
safety precautions must be observed at all times:
CALIFORNIA PROPOSITION 65
This product or its power cord may contain chemicals known to the State
of California to cause cancer and birth defects or other reproductive
harm.Wash hands after handling.
You can create dust when you cut, sand, drill or grind
materials such as wood, paint, metal, concrete, cement, or
other masonry.This dust often contains chemicals known to cause cancer, birth
defects, or other reproductive harm.Wear protective gear.
Breathable Air Warning
This compressor/pump is not equipped and should not be used “as is” to supply
breathing quality air. For any application of air for human consumption, the air
compressor/pump will need to be fitted with suitable in-line safety and alarm
equipment. This additional equipment is necessary to properly filter and purify
the air to meet minimal specifications for Grade D breathing as described in
Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910.
134, and/or Canadian Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used for the purpose of breathing air application
and proper in-line safety and alarm equipment is not simultaneously used,
existing warranties shall be voided, and Campbell Hausfeld disclaims any
liability whatsoever for any loss, personal injury or damage.
GENERAL SAFETY
◆ Readallmanualsincludedwiththisproductcarefully.Bethoroughly
familiar with the controls and the proper use of the equipment�
◆Follow all local electrical and safety codes as well as the United States
National Electrical Codes (NEC) and Occupational Safety and Health Act
(OSHA)�
◆Only persons well acquainted with these rules of safe operation should be allowed
to use the compressor�
◆ KeepvisitorsawayandNEVERallowchildrenintheworkarea.
◆Wear safety glasses and use hearing protection when operating the unit�
◆ Donotstandonorusetheunitasahandhold.
MANUAL
Operating Instructions
Risk of
Moving Parts
Risk of
Hot Parts
Risk of
Explosion
Risk of
Fumes
Risk of
Pressure
Risk of
Electrocution
MANUAL
Read Manual
First
Risk of
Fire
Wear Eye
and Mask
Protection
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2

◆ Beforeeachuse,inspectcompressedairsystemandelectrical
components for signs of damage, deterioration, weakness or
leakage� Repair or replace defective items before using�
◆Check all fasteners at frequent intervals for proper tightness�
Motors, electrical equipment
and controls can cause electrical
arcs that will ignite a flammable gas or vapor. Never
operate or repair in or near a flammable gas or vapor.
Never store flammable liquids or gases in the vicinity of the
compressor.
Never operate compressor without
a beltguard.This unit can start
automatically without warning. Personal injury or
property damage could occur from contact with moving
parts.
◆ Donotwearlooseclothingorjewelrythatwillgetcaughtin
the moving parts of the unit�
Compressor parts may be hot even if
the unit is stopped.
◆Keep fingers away from a running compressor;
fastmovingandhotpartswillcauseinjuryand/or
burns�
◆If the equipment should start to vibrate abnormally, STOP
the engine/motor and check immediately for the cause�
Vibrationisgenerallyanindicationoftrouble.
◆To reduce fire hazard, keep engine/motor exterior free of oil,
solvent, or excessive grease�
An ASME code safety relief valve with a setting
no higher than the MaximumAllowable
Working Pressure (MAWP) of the tank MUST be installed in the air
lines or in the tank for this compressor.The ASME safety valve must
have sufficient flow and pressure ratings to protect the pressurized
components from bursting.The flow rating can be found in the parts
manual.The safety valve in the intercooler does not provide system
protection.
Maximum operating pressure is 175 psi for
two-stage compressors. Do not operate with
pressure switch or pilot valves set higher than 175 psi (two-stage).
◆ NeverattempttoadjustASMEsafetyvalve.Keepsafetyvalve
free from paint and other accumulations�
Never attempt to repair or modify
a tank! Welding, drilling or any
other modification will weaken the tank resulting in
damage from rupture or explosion.Always replace worn,
cracked or damaged tanks.
Drain liquid from tank daily.
◆Tanks rust from moisture build-up, which weakens the tank�
Make sure to drain tank regularly and inspect periodically for
unsafe conditions such as rust formation and corrosion�
◆Fast moving air will stir up dust and debris which may be
harmful� Release air slowly when draining moisture or
depressurizing the compressor system�
SPRAYING PRECAUTIONS
Do not spray flammable materials
in vicinity of open flame or near
ignition sources including the compressor unit.
◆ Donotsmokewhensprayingpaint,insecticides,
or other flammable substances�
◆Use a face mask/respirator when spraying and
spray in a well ventilated area to prevent health
and fire hazards�
◆ Donotdirectpaintorothersprayedmaterial
at the compressor� Locate compressor as far away from
the spraying area as possible to minimize overspray
accumulation on the compressor�
◆When spraying or cleaning with solvents or toxic
chemicals, follow the instructions provided by the chemical
manufacturer�
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
The DANGER, WARNING, CAUTION, and NOTICE
notifications and instructions in this manual cannot
cover all possible conditions and situations that may
occur� It must be understood by the operator that
caution is a factor which cannot be built into this
product, but must be supplied by the operator�
Series CE7000, CE8000 and CE9000
Important Safety Information (Continued)
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Getting To Know Your Compressor - Shop Air Series
Operating Instructions
Figure 1 - Shop Air Series Components
Compressor Pump
Compressor Pump
Air Filter
Air Filter Beltguard
Beltguard
Motor
Motor
Pressure Switch
Pressure Switch
Magnetic Starter
Magnetic Starter
Tank Pressure
Gauge
Check Valve
Check Valve
Discharge
Tube
Tank Pressure
Gauge
Manual Tank Drain
Manual Tank Drain
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4

Series CE7000, CE8000 and CE9000
Getting To Know Your Compressor - Automotive Series
Figure 2 - Automotive Series Components
Aftercooler (on back)
Motor
Magnetic Starter
Tank Shut-off
Valve
Automatic
Tank Drain
Tank Pressure
Gauge
Check Valve
Discharge
Tube
Digital Hour/
Maintenance
Meter
Compressor Pump
Pressure Switch
Low Oil Guard
Air Filter
Compressor Pump
Magnetic Starter
Pressure Switch
Tank Pressure
Gauge
Tank Shut-off
Valve
Digital Hour/Maintenance
Meter
Automatic Tank Drain
Motor
Check Valve
Air Filter Beltguard
Low Oil Guard
Aftercooler (on back)
Beltguard
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Operating Instructions
Unpacking
Disconnect, tag and lock out power source then release all
pressure from the system before attempting to install, service,
relocate or perform any maintenance.
Do not lift or move unit without appropriately rated
equipment. Be sure the unit is securely attached to lifting
device used. Do not lift unit by holding onto tubes or coolers. Do not use unit to lift other
attached equipment.
Never use the wood shipping skids for mounting the compressor.
PICKING THE LOCATION
Install and operate unit at least 18 inches from any obstructions in a clean, well
ventilated area� The surrounding air temperature should not exceed 100° F� This will
ensure an unobstructed flow of air to cool compressor and allow adequate space for
maintenance�
Do not locate the compressor air inlet near steam, paint spray, sandblast
areas or any other source of contamination.
NOTE: If compressor operates in a hot, moist environment, supply compressor pump
with clean, dry outside air� Supply air should be piped in from external sources�
TANK MOUNTING
The tank should be bolted into a flat, even, concrete floor or on a separate concrete
foundation.Vibrationisolatorsshouldbeusedbetweenthetanklegandthefloor.
Model MP345800AJ isolator pads are recommended for horizontal units� Model
MP345700AJ isolator pads are recommended for vertical units� Isolator pads are
included with fully packaged models�
When using isolator pads, do not draw bolts tight. Allow the pads to absorb vibrations�
When isolators are used, a flexible hose or coupling should be installed between the
tank and service piping�
Failure to properly install the tank can lead to cracks at the
welded joints and possible bursting.
Do not lift or move unit without appropriately rated equipment. Be sure
the unit is securely attached to lifting device used. Do not lift unit by
holding onto tubes or coolers. Do not use unit to lift other attached equipment.
After unpacking the unit, inspect carefully for any damage that may have occurred
during transit� Check for loose, missing or damaged parts� Check to be sure all supplied
accessories are enclosed with the unit� In case of questions, damaged or missing parts,
please call 1-888-606-5587 for customer assistance�
Do not operate unit if damaged during shipping, handling or use.
Damage may result in bursting and cause injury or property damage.
REQUIRED ITEMS - NOT INCLUDED
◆Oil
◆VibrationIsolatorPads(ShopAirSeriesonly)
Installation
≥18
inches
≥18
inches ≥18
inches
Figure 3 - Location
Figure 4 - Isolator pad
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6

Series CE7000, CE8000 and CE9000
Installation (Continued)
PIPING
Never use plastic (PVC) pipe for compressed air.
Serious injury or death could result.
Any tube, pipe or hose connected to the unit must be able to
withstand the temperature generated and retain the pressure� All
pressurized components of the air system must have a pressure
rating of 200 psi or higher� Incorrect selection and installation
ofanytube,pipeorhosecouldresultinburstingandinjury.
Connect piping system to tank using the same size fitting as the
discharge port�
INSTALLING A SHUT-OFF VALVE
A shut-off valve should be installed on the discharge port of the
tank to control the air flow out of the tank� The valve should be
located between the tank and the piping system�
Never install a shut-off valve between the
compressor pump and the tank. Personal injury
and/or equipment damage may occur. Never use reducers in discharge
piping.
When creating a permanently installed system to distribute
compressed air, find the total length of the system and select
pipesizefromthechart.Buryundergroundlinesbelowthe
frost line and avoid pockets where condensation can gather and
freeze�
Apply air pressure to the piping installation and make sure
alljointsarefreefromleaksBEFOREundergroundlinesare
covered.Beforeputtingthecompressorintoservice,findand
repair all leaks in the piping, fittings and connections�
WIRING (see page 8 for wiring diagrams)
All wiring and electrical connections must be
performed by a qualified electrician familiar
with induction motor controls. Installations must be in accordance
with local and national codes.
Overheating, short circuiting and fire damage
will result from inadequate wiring.
Wiring must be installed in accordance with National Electrical
Code and local codes and standards that have been set up
covering electrical apparatus and wiring� These should be
consultedandlocalordinancesobserved.Becertainthat
adequate wire sizes are used, and that:
1� Service is of adequate ampere rating�
2� The supply line has the same electrical characteristics
(voltage, cycles and phase) as the motor� Refer to motor
name plate for electrical ratings and specifications�
3� The line wire is the proper size and that no other equipment
is operated from the same line� The chart gives minimum
recommended wire sizes for compressor installations�
MINIMUM PIPE SIZE FOR COMPRESSED AIR LINE
CFM
Length Of Piping System
25 feet 50 feet 100 feet 250 feet
10 1/2 inch 1/2 inch 3/4 inch 3/4 inch
20 3/4 inch 3/4 inch 3/4 inch 1 inch
40 3/4 inch 1 inch 1 inch 1 inch
60 3/4 inch 1 inch 1 inch 1 inch
100 1 inch 1 inch 1 inch 1-1/4 inch
MINIMUM WIRE SIZE (USE 75°C COPPER WIRE)
Make sure voltage is correct with the motor wiring�
NOTE: If using 208 volts single phase, make sure the motor
name plate states it is rated for 208 volts single phase� 230 volt
single phase motors do not work on 208 volts unless they have
the 208 volt rating�
Single
Phase
Three
Phase
HP AMPS 230V 208/230V 460/575V
SPL UP TO 22�0 10 AWG
5�0 8 AWG 12 AWG 14 AWG
7�5 8 AWG 10 AWG 12 AWG
10�0 N/A 8 AWG 12 AWG
15�0 N/A 6 AWG 10 AWG
25�0 N/A 3 AWG 8 AWG
Recommended wire sizes may be larger than the minimum set up by
local ordinances.If so,the larger size wire should be used to prevent
excessive line voltage drop.The additional wire cost is very small
compared with the cost of repairing or replacing a motor electrically
“starved” by the use of supply wires which are too small.
Figure 5 - Shut-off Valve
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Operating Instructions
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8
Installation (Continued)
L1
Pressure Switch
Thermal
Unit (1)
L2
Circuit Breaker or
Fused Disconnect
Motor
Over
Load
Coil
T2
T1
X2
Figure 6 - Single Phase Wiring Diagram
L1 L2
Pressure
Switch Thermal
Units (3)
L3
T2
Circuit Breaker or
Fused Disconnect
X2
Motor
Over
Load
Coil
T3
T1
Figure 7 - Three Phase Wiring Diagram
T1
Load
Over
X2
Circuit Breaker or Fused Disconnect
T2
Switch
Pressure
L2
L1
GROUND
SCREW
*CUSTOMER INSTALLED POWER SUPPLY
Motor
Units(2)
Thermal
Coil
120V
LOW-OIL
SWITCH
*MAIN DISCONNECT
BRANCH CIRCUIT
PROTECTION TO BE
INSTALLED BY A
QUALIFIED ELECTRICIAN
IN ACCORDANCE
WITH NATIONAL AND
LOCAL CODES.
CUSTOMER
INSTALLED
CONTROL
POWER
SUPPLY
120V
Figure 8 - Single phase wiring diagram - Automotive Series
(Fully Packaged) Models
T1
Load
Over
X2
Circuit Breaker or Fused Disconnect
T2
Switch
Pressure
L2
L1
GROUND
SCREW
*CUSTOMER INSTALLED POWER SUPPLY
Motor
Units(3)
Thermal
Coil
120V
LOW-OIL
SWITCH
CUSTOMER
INSTALLED
CONTROL
POWER
SUPPLY
120V
T3
L3
*MAIN DISCONNECT
BRANCH CIRCUIT
PROTECTION TO BE
INSTALLED BY A
QUALIFIED ELECTRICIAN
IN ACCORDANCE
WITH NATIONAL AND
LOCAL CODES.
Figure 9 - Three phase wiring diagram - Automotive Series
(Fully Packaged) Models

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Installation (Continued)
GROUNDING
Improperly grounded electrical
components are shock hazards.
Make sure all the components are properly grounded to
prevent death or serious injury.
This product must be grounded� Grounding reduces
the risk of electrical shock by providing an escape wire for the
electric current if short circuit occurs� This product must be
installed and operated with a power cord or cable that has a
grounding wire�
BREAKERS AND FUSES
The entire electrical system should be checked by a certified
electrician� Time delay breakers and fuses are required for this
compressor� A tripped breaker or blown fuses may indicate a
direct short to ground, high current draw, improper wiring,
incorrect fuse or breaker size and/or type� This needs to be
evaluated by a certified electrician�
MOTOR HOOKUP AND STARTER INSTALLATION
Branchcircuitprotectionmustbeprovidedasspecifiedin
the United States National Electrical Code, Chapter 2, “Wiring
DesignandProtection.”Article210,usingtheapplicablearticle
“ForMotorsandMotorControllers,”(Article430,Table430-1
52)�
IMPORTANT: Overload protection is required for all motors�
Motors used on CE7000, CE8000 and CE9000 Series air
compressors do not have built-in overload protection� A
magnetic starter is required� All CE Series compressors, except
models CE8000 and CE8002, include a magnetic starter� Refer to
the following wiring diagrams for electrical installation:
Shop Air Series Models - Figures 6 or 7
Automotive Series Models - Figures 8 or 9
Three phase motors are tri-voltage rated: 208-230/460� They are
shipped from the factory pre-wired for 208-230 volt operation� If
460 volt operation is desired, some rewiring is required�
Shop Air Series Models
1� Rewire the motor leads for 460 volt per motor data plate�
2� Install the 460 volt conversion kit provided with the unit�
Boththecoilandthethermaloverloadelementsinthe
magnetic starter must be changed (see Figure 11)�
Automotive Series Models
1� Rewire the motor leads for 460 volt per motor data plate�
2� Install the three thermal overload elements provided in the
conversion kit (see Figure 12)� The coil in the Automotive
Series models operates on 120 volts and does not have to be
changed�
Figure 11 - 460 Volt Conversion Kit - Shop Air Series
Figure 12 - 460 Volt Conversion Kit - Automotove Series
Figure 10 - Grounding
Grounded OutletGrounding Pin

Operating Instructions
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10
DIRECTION OF ROTATION
NOTE: Improper rotation will result in reduced compressor life�
The direction of rotation must be counterclockwise (as shown by
the arrow on the flywheel in Figure 13) while facing the flywheel
side of the pump� The motor nameplate will show wiring
information for counterclockwise rotation�
The proper direction is very important� The direction of rotation
of 3 phase motors can be reversed by interchanging any two
motor-line leads� For single phase motors, refer to the motor
nameplate�
Installation (Continued)
Figure 13 - Direction of rotation

Series CE7000, CE8000 and CE9000
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Installation (Continued)
LUBRICATION
THIS UNIT CONTAINS NO OIL. Before operating
compressor, fill to the center of the sight gauge
(see Figure 14).
Using any other type of oil may shorten pump
life and damage valves.
Recommended Oil (2 Options)
• SingleviscositySAE30ISO100non-detergentcompressor
oil� Available from Campbell Hausfeld, part number
ST126700AV.
• 10W30syntheticoilsuchasMobil1®�
Oil Capacity
CE7000 Series� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2 quarts
CE8000 Series� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 quarts
CE9000 Series� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4-1/2 quarts
Fill the pump with oil to the center of the sight gauge using oil
fill opening (see Figure 14)� Do NOT fill the pump through the
breather cap opening as this may cause oil to leak and spray
out during operation.
The Automotive Series compressor models include a low oil
guard� This device monitors the oil level in the crankcase
and will shut off the compressor if the oil level gets too low�
See separate low oil guard manual for complete operating
instructions�
NOTE: Some residual oil may still be in the pump from factory
testing leaving a thin coat on the sight gauge; however, there is
not enough oil to operate the unit�
Figure 14
Breather Cap
Oil Drain Plug
Oil Drain Plug
Oil Fill Plug
Oil Fill Plug
SIGHT GAUGE
Full
Low

Operating Instructions
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IMPORTANT: Check motor rotation before operating the compressor�
All lubricated compressor pumps discharge some condensed water and oil with the
compressed air� Install appropriate water/oil removal equipment and controls as
necessary for the intended application�
Failure to install appropriate water/oil removal
equipment may result in damage to machinery or workpiece.
GUARDING
The belt guard provided must be installed before operating
the unit.
All moving parts must be guarded� All electrical covers must be installed
before turning on the power�
RECOMMENDED BREAK-IN PERIOD
The compressor should be run continuously for one hour to allow proper seating of the
piston rings�
1� Open drain cock completely and run the compressor for 60 minutes�
2� Turn off the compressor and close drain cock� The compressor is now ready for use�
PRESSURE SWITCH, START - STOP
NOTE:Thiscompressorhasamaximumoperatingpressureof175psi.Donotalter
pressure settings on control components above this limit�
The compressor unit starts and stops based on preset pressure switch settings of 145
psi cut-in and 175 psi cut-off� The pressure switch contains an unloader which is a
small valve that vents air to allow the motor to start easily (see Figure 15)�
The unloader valve on the pressure switch should hiss for a short period of time when
the compressor shuts off� This relieves the head and the exhaust tubing of any pressure
andallowsthecompressortostartundernoload.Becausecompressorshavehigh
starting torque the unloader is necessary for proper starting of the compressor�
The check valve is a one way valve that keeps the air in the tank when the unit shuts off�
The easiest way to determine if the check valve is working properly is to make sure that
the pressure switch unloader quits hissing after the compressor shuts off� The hissing
should last for several seconds and then quit�
CRANKCASE BREATHER
Duringsevereoperatingconditionsorinitialstart-up,someoilmayaccumulate
at the crankcase breather opening� This is normal and will diminish as the pump
accumulates run time and the piston rings become fully seated�
DRAINING TANK
Condensate must be drained from the tank daily� On Shop Air Series models use
manual tank drain (see Figure 16)� Automotive Series models include an automatic
tank drain which must be installed (see Figure 17)� Refer to instructions provided with
the automatic drain�
Operation
Figure 17 - Automatic Tank Drain
Figure 16 - Manual Tank Drain
Figure 15 - Pressure Switch
Unloader
valve
12

Series CE7000, CE8000 and CE9000
www.CH-Commercial.com
Maintenance
Disconnect, tag and lock out power source then release all
pressure from the system before attempting to install, service,
relocate or perform any maintenance.
In order to maintain efficient operation of the compressor system, check the
air filter and oil level before each use� The ASME safety valve should also be
checked daily (see Figure 18)� Pull ring on safety valve and allow the ring to snap back
to normal position� This valve automatically releases air if the tank pressure exceeds
the preset maximum� If air leaks after the ring has been released, or the valve is stuck
and cannot be actuated by the ring, the ASME safety valve must be replaced�
Do not tamper with the ASME safety valve.
TANK
Never attempt to repair or modify a tank!Welding, drilling or
any other modification will weaken the tank resulting in
damage from rupture or explosion.Always replace worn,cracked or damaged
tanks.
Drain liquid from tank daily.
The tank should be carefully inspected at a minimum of once a year� Look for cracks
forming near the welds� If a crack is detected, remove pressure from tank immediately
and replace�
COMPRESSOR LUBRICATION
See Installation� Add oil as required� The oil and oil filter should be changed every three
months or after every 500 hours of operation; whichever comes first�
If the compressor is run under humid conditions for short periods of time, the
humidity will condense in the crankcase and cause the oil to look creamy� Oil
contaminated by condensed water will not provide adequate lubrication and must
be changed immediately� Using contaminated oil will damage bearings, pistons,
cylinders and rings and is not covered under warranty� To avoid water condensation in
the oil, periodically run the compressor with tank pressure near 150 psi for two-stage
compressors or 120 psi for single stage compressors by opening the drain cock or an air
valve connected to the tank or hose� Run the pump for an hour at a time at least once a
week or more often if the condensation reoccurs�
IMPORTANT: Change oil after first 50 hours of operation�
AIR FILTER
Never run the compressor pump without an intake air filter or with a clogged intake
air filter� The air filter element should be checked monthly (see Figure 19)� Operating
compressor with a dirty filter can cause high oil consumption and increase oil
contamination in the discharge air� If the air filter is dirty it must be replaced�
INTERCOOLER
Intercooler fins are sharp, always wear gloves and use care when you
clean or work near the intercooler.
Weekly, check the intercooler to be sure all fittings are secure and tight� Clean all dirt,
dust and other accumulations from the intercooler fins�
Figure 18 - ASME Safety Valve
13

Operating Instructions
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Maintenance (Continued)
COMPONENTS
Turn off all power and clean the cylinder
head, motor, fan blades, air lines,
intercooler and tank on a monthly basis�
BELTS
Lock out and tag the
power then release all
pressure from the tank to prevent unexpected
movement of the unit.
Check belt tension every 3 months�
Adjustbelttensiontoallow3/8inchto
1/2 inch deflection with normal thumb
pressure� Also, align belts using a straight
edge against the face of the flywheel and
touching the rim on both sides of the
face� The belts should be parallel to this
straightedge(seeFigure20).Dimension
AshouldbethesameasBandCtoensure
proper alignment of the belts�
Slots in the bed-plate allow for sliding
themotorbackandforthtoadjustbelt
tension�
A B
C
Figure 20 - Top View
Air Compressor
Motor
Flywheel
Straight Edge
Setscrew
Motor Drive
Pulley
MAINTENANCE SCHEDULE
Operation Daily Monthly 3 Months
Check Safety Valve l
Drain Tank (see Figure 16 or Figure 17) l
Check Oil Level l
Clean or Change Air Filter l
Check Intercooler l
Clean Unit Components l
Check Belt Tightness l
Change Oil (see Figure 14) l
14

Series CE7000, CE8000 and CE9000
www.CH-Commercial.com
Troubleshooting Guide for New Installations
SYMPTOM CAUSE SOLUTION
Unit fails to start - Motor
makes no noise
Insufficient power to
compressor
Source electric to the compressor is either the incorrect voltage,
insufficient wire size to carry the load, the fuse box or breaker box is not
sufficient to carry the load requirements to the compressor�
Unit wired incorrectly Any wiring other than what is stated in the manual could cause a
malfunction (see Wiring Section)�
Wrong voltage supplied to
unit
Make sure voltage is correct with the motor wiring (seeWiring Section)�
Loose electrical connections The entire electrical system should be checked by a certified electrician�
The incoming wires and the compressor electrical connections should
be checked� Loose connections will cause malfunctions�
Wrong size wiring Check that wire size is rated for the current of the compressor� State and
local codes vary widely and need to be checked before installation�
Blownfuseand/ortripped
breaker
The breaker and fuses required for this unit must be time delay�
A tripped breaker or blown fuse may result from a direct short to
ground, high current draw, improper wiring, incorrect fuse or breaker
size and/or type� This needs to be evaluated by a service center or
certified electrician�
Starter overload tripped Check and reset if necessary� If the overload trips after the initial reset,
refer to the section of the manual that covers this issue�
Low oil level Units equipped with a Low Oil Guard must have proper oil level to
operate� If oil level is low, add more oil� Unplug the compressor to reset
the relay for the low oil switch (see Lubrication section)�
Unit fails to start - Motor
hums
Unit wired incorrectly Any wiring other than what is stated in the manual could cause a
malfunction (see Wiring Section)�
Wrong voltage Make sure voltage is correct with the motor wiring (seeWiring Section)�
Loose electrical connections The entire electrical system should be checked by a certified electrician�
The incoming wires and the compressor electrical connections should
be checked� Loose connections will cause malfunctions�
Motor reset button trips
or reset trips on starter
Unit wired incorrectly Check voltage, wire size, etc� This problem needs to be evaluated and
corrected (see Wiring Section)�
Wrong voltage Make sure voltage is correct with the motor wiring (seeWiring Section)�
Wrong size wiring Check to make sure wire size is rated for the current of the compressor�
Check that wire size is rated for the current of the compressor� State and
local codes vary widely and need to be checked before installation�
Unit starts but does not
get to full speed
Insufficient power to
compressor
Source electric to the compressor is either the incorrect voltage,
insufficient wire size to carry the load, the fuse box or breaker box is not
sufficient to carry the load requirements to the compressor�
Loose electrical connections The entire electrical system should be checked by a certified electrician�
The incoming wires and the compressor electrical connections should
be checked� Loose connections will cause malfunctions�
Unit does not make any
or very little air
Drainvalveopen Make sure the drain valve at the bottom of the tank is closed�
Air leak Check the entire system for leaks, including the compressor unit and
any piping attached to the compressor
Restricted or blocked intake Make sure that the air intake of the compressor is not blocked in any
way�
Continued on next page
15

Operating Instructions
Troubleshooting Guide for New Installations (Continued)
SYMPTOM CAUSE SOLUTION
Unit runs very noisy Damagetothecompressor Check to make sure the compressor has not been damaged in the
shipping or installation� Make sure the belt guard was not damaged�
Beltguardshouldnotbemakingcontactwithflywheelorpulley.
Loose fasteners Check all bolts and nuts to assure they did not loosen during shipping�
Loose flywheel or pulley Check to assure pulley and flywheel are correctly tightened�
Improper installation If unit is left on skid it may cause excessive vibration� Remove unit from
skid and mount loosely to floor with vibration pads and anchor bolts�
Donottightenboltstight.Leavenutlooseapproximately1/8inchfrom
compressor foot�
Oil in discharge air or
out crankcase breather
Breakinperiod Some oil in the exhaust air is normal during the break-in period and
during heavy usage after the break-in period� Oil discharge should
reduce as hours are accumulated on the unit�
Wrong type of oil DonotuseSAE-30automotivetypeoil.Usingthewrongoilcancause
problems with the pump and will void the warranty� Only use the oils
that the operating manual recommends (see Lubrication section)�
Improper environment Unit should not be installed in a poorly vented area or exposed to
extreme cold or hot conditions� Normal operating range should be
between 32°F and 100°F�
Compressor seems to
run hot
Rotation incorrect Check to make sure the compressor is running the direction of the
flywheel arrow� Air flow should be so that the flywheel directs air across
the head of the pump� Standing in front of the compressor (non-belt
guard side) air should flow back to front�
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16

Series CE7000, CE8000 and CE9000
www.CH-Commercial.com
Troubleshooting Guide for Units in Service for a Period of Time
SYMPTOM CAUSE SOLUTION
Motor does not run Loose electrical connections The entire electrical system should be checked by a certified electrician�
The incoming wires and the compressor electrical connections should
be checked� Loose connections will cause malfunctions�
Blownfuseand/ortripped
breaker
The breaker and fuses required for this unit must be time delay�
A tripped breaker or blown fuse may result from a direct short to
ground, high current draw, improper wiring, incorrect fuse or breaker
size and/or type� This needs to be evaluated by a service center or
certified electrician�
Starter overload tripped Check and reset if necessary� If the overload trips after the initial reset,
refer to the section of the manual that covers this issue�
Defectivecapacitor Check and replace (if necessary) defective capacitor�
Defectivemagneticstarter First check for any loose wiring and tighten if loose� Check and replace
(if necessary) defective magnetic starter�
Motor hums; motor
draws high amps, trips
overload, trips breaker,
or blows fuse on start up
Defectivepressureswitch
unloader Drainthetankofallpressure.Restartcompressorundernoload.If compressor is able to start, then the unloader needs to be checked�
If this problem is not corrected it will fail the motor and/or other
electrical components�
Defectivecheckvalve-
constant loss of tank
pressure
Determineifthecheckvalveisworkingproperly-pressureswitch
unloader should quit hissing after the compressor shuts off� If the
hissing continues and if there is a constant loss of tank pressure, then
the check valve is not working properly� Replace check valve�
Loose electrical connections The entire electrical system should be checked by a certified electrician�
The incoming wires and the compressor electrical connections should
be checked� Loose connections will cause malfunctions�
Defectivecapacitor Check and replace (if necessary) defective capacitor�
Valveproblemorblown
gasket Check gasket and replace as needed� Other symptoms occur when a valve is not sealing or a gasket is blown such as higher than normal amp
draw which may trip out the overload or breaker�
Compressor runs but
builds pressure slowly Air leak Check the entire system for leaks, including the compressor unit and
any piping attached to the compressor
Dirtyairfilter Air filters need to be changed regularly based on usage and
environment� A dirty filter may appear to be clean� Change filters often�
Valveproblemorblown
gasket Check gasket and replace as needed� Other symptoms occur when a valve is not sealing or a gasket is blown such as higher than normal amp
draw which may trip out the overload or breaker�
Tank cracked Replace the tank� The unit should not be run under any conditions.
Tanks cannot be welded or patched�
Interstage safety valve
pops off when the unit is
running
Malfunctioning interstage
safety valve Valveproblemorblowngasket.Highpressureairbackflowsintothe low pressure side of the pump� This is caused by valve leakage or blown
gasket�
Low head bolt torque Check and retighten head bolts to specified torque�
Defectiveinterstagesafety
valve Replace interstage safety valve� Under no circumstances plug the safety valve port
Oil out breather Worn rings or scored cylinder Replace rings and/or replace cylinder�
Compressor running hot Make sure compressor is running the correct rotation� Compressor
should be clean and in a well ventilated area� Oil should be changed on
regular intervals according to the specifications listed in the manual�
Air filter must be changed as it gets dirty�
Continued on next page
17

Operating Instructions
www.CH-Commercial.com
Troubleshooting Guide for Units in Service for a Period of Time (Continued)
SYMPTOM CAUSE SOLUTION
Milky oil in crankcase Low usage of compressor -
water is condesing in the
crankcase
Run the compressor continuously for 1 hour� The heat generated during
this running period will evaporate the moisture out of the oil�
Wrong type of oil DonotuseSAE-30automotivetypeoil.Usingthewrongoilcancause
various problems with the pump and will void the warranty� Only use
the oils that the operating manual recommends�
Improper environment Unit should not be installed in a poorly vented area or exposed to
extreme cold or hot conditions� Normal operating range should be
between 32°F and 100°F�
Rotation incorrect Check to make sure the compressor is running the direction of the
flywheel arrow� Air flow should be so that the flywheel directs air across
the head of the pump� Standing in front of the compressor (non-belt
guard side) air should flow back to front�
Slight leakage of tank check
valve Aircoolsandcondensates,thenleaksbackintothepump.Draining tank of air after use will normally take care of this situation�
Pressure switch
continually blows air out
the unloader valve
Defectivecheckvalve Replace check valve�
Pressure switch does
not release air when the
compressor shuts off�
Pressure switch unloader not
working properly Drainthetankofallpressure.Restartcompressorundernoload.If compressor is able to start, then the unloader needs to be checked�
If this problem is not corrected it will fail the motor and/or other
electrical components�
Compressor will not
shut off Defectivepressureswitch Settingtoohigh.Ifadjustingthesettingdoesnotwork,replacepressure switch�
Defectivesafetyvalve Make sure tank pressure gauge is reading correctly and if necessary
replace tank safety valve
Unit vibrates excessively Loose fasteners This includes mounting bolts for the pump, motor, belt guard, mag�
starter, etc� Check for loose fasteners as part of a routine maintenance
schedule� Tighten any loose fasteners�
Loose pulley, loose belt or
misalignment or pulleys The pulley and belt may need to be tightened over time� The pulleys may need to be realigned to assure proper belt wear and lower
vibration� These should be checked as part of regular maintenance�
Defectivepump A defective pump includes knocking or making noises not normal to
the pump design� Severe oil out the breather usually indicates ring or
cylinder wear� Low pump performance could indicate valve problems�
There are numerous symptoms associated with a defective pump� The
pump will need to be evaluated�
Water in discharge air Hot humid weather Duringhotandhumidweatheritisnormaltoaccumulatewaterinthe
compressor tank� This is normal and requires frequent draining of tank�
We recommend use of an automatic drain along with filters and dryers
if this is a problem�
Water accumulated in the
tank Draintankofwatertopreventtankcorrosionandairtoolwear.Itis recommended use of an automatic drain along with filters and dryer to
prevent water into exhaust air of the compressor�
Continued on next page
18

Series CE7000, CE8000 and CE9000
www.CH-Commercial.com
Troubleshooting Guide for Units in Service for a Period of Time (Continued)
SYMPTOM CAUSE SOLUTION
Oil in discharge air Restricted intake filter The filter should be changed frequently to avoid possible problems and
to make the compressor operation efficient� There is a vacuum created
in the intake of the compressor, which causes high oil consumption by
pulling oil through the rings� There is also a chance of the intake filter
media being destroyed, allowing contaminants to enter the intake and
cause wear problems�
Wrong type of oil DonotuseSAE-30automotivetypeoil.Usingthewrongoilcancause
various problems with the pump and will void the warranty� Only use
the oils that the operating manual recommends�
Worn rings or scored cylinder Replace rings and/or replace cylinder�
Compressor running hot Make sure compressor is running the correct rotation� Compressor
should be clean and in a well ventilated area� Oil should be changed on
regular intervals according to the specifications listed in the manual�
Air filter must be changed as it gets dirty�
19

Operating Instructions
Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
Limited Warranty
1. DURATION:Thecompressorpumpandairreceiveriswarrantedforthreeyearsfromthedateofpurchasebytheoriginal
purchaser� The balance of the compressor package is warranted for one year from the date of purchase by the original purchaser�
2. WHOGIVESTHISWARRANTY(WARRANTOR):CampbellHausfeld/ScottFetzerCompany,100ProductionDrive,Harrison,
Ohio, 45030, Telephone: [phone]
3. WHORECEIVESTHISWARRANTY(PURCHASER):Theoriginalpurchaser(otherthanforpurposesofresale)oftheCampbell
Hausfeld air compressor�
4. WHATPRODUCTSARECOVEREDBYTHISWARRANTY:CampbellHausfeldCE7000,CE8000andCE9000Seriesaircompressors.
5. WHATISCOVEREDUNDERTHISWARRANTY:PartsandLabortoremedydefectsinmaterialand/orworkmanshipwiththe
exceptions noted below�
6. WHATISNOTCOVEREDUNDERTHISWARRANTY:
A. Impliedwarranties,includingthoseofmerchantabilityandFITNESSFORAPARTICULARPURPOSEARELIMITEDFROM
THEDATEOFORIGINALPURCHASEASSTATEDINTHEDURATION.SomeStatesdonotallowlimitationsonhowlongan
implied warranty lasts, so the above limitations may not apply to you�
B. ANYINCIDENTAL,INDIRECT,ORCONSEQUENTIALLOSS,DAMAGE,OREXPENSETHATMAYRESULTFROMANYDEFECT,
FAILURE,ORMALFUNCTIONOFTHECAMPBELLHAUSFELDPRODUCT.SomeStatesdonotallowtheexclusionor
limitations of incidental or consequential damages, so the above limitation or exclusion may not apply to you�
C� Any failure due to:
1� Accident or purchaser’s abuse
2� Improper installation
3� Equipment that has not been operated or maintained in accordance with Campbell Hausfeld’s instructions as detailed in
the operating manual provided with the compressor�
4� Equipment that has been repaired or modified without authorization from Campbell Hausfeld�
D.Pre-deliveryservice,i.e.assembly,oilorlubricants,andadjustment.
E� The effects of normal wear and tear�
F� Gasoline engines and components are expressly excluded from coverage under this limited warranty� The Purchaser must
comply with the warranty given by the engine manufacturer which is supplied with the product�
G� Equipment that has been damaged in transit�
7. RESPONSIBILITIESOFWARRANTORUNDERTHISWARRANTY:Repairorreplace,atWarrantor’soption,compressoror
component which is defective, has malfunctioned and/or failed to conform within duration of the warranty period� Warranted
repairs will be made at the Purchaser’s location�
8. RESPONSIBILITIESOFPURCHASERUNDERTHISWARRANTY:
A� Provide dated proof of purchase and maintenance records�
B. Usereasonablecareintheoperationandmaintenanceoftheproductsasdescribedintheowner’smanual(s).
C� Repairs requiring overtime, weekend rates, or anything beyond the standard manufacturer warranty repair labor
reimbursement rate�
D.Timerequiredforanysecuritychecks,safetytraining,orsimilarforservicepersonneltogainaccesstofacility.
E� Location of unit must have adequate clearance for service personnel to perform repairs and easily accessible�
9. WHENWARRANTORWILLPERFORMREPAIRORREPLACEMENTUNDERTHISWARRANTY:Repairorreplacementwill
be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts�
This LimitedWarranty applies in the U�S�, Canada and Mexico only and gives you specific legal rights� You may also have other rights
which vary from State to State or country to country�
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20