Canon BESTEM-D01/R User manual

Screen Operation
een Operation
Die Bonder
Die Bonder
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Precautions for Exports
CANON Machinery Corporation
Amongst parts in this machine, the below-stated part is an
export control item and is regulated under the Export Trade
Control Ordinance.
Please inform us when exporting this machine out of
Japan. Upon obtaining relevant Non-Control Form, please
submit necessary applications such as application for
ExportApproval License from JapaneseAuthorities.
Name Camera
Model CSB4000CL-10
Quantity 2 units
Maker Tokyo Electronic Industry Co. Ltd.
Control No. Refer to No.1 item 10 (4)

Notice on Virus Infection
CANON Machinery Corporation
『Windows XP Professional Service Pack 1』has been
included in the software for this machine and before this
machine was shipped out, it had been scanned for viruses
using the latest virus definition file. However, virus infection
through USB memory, CD media and LAN connection may
still be possible.
Therefore, should any viruses infect this machine through the
external media mentioned above, it shall not be covered in
our guarantee scope. Nevertheless, we shall provide
immediate support upon receiving your request.

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Preface
ｉ 1
ｉ PREFACE
Important for the Customer
First of all, we would like to express our thanks for your purchasing our System.
In order to use this system for a long term, do not fall to read this manual carefully before using
this system or doing any other works like maintenance on it. Make clear about the cautions on the
usage, the system overview, the operating method and the matters concerning the safety of the
system.
The contents of the operation and the maintenance manuals or other documents supplied with this
system can not be used as a part of the contract or can not be the reason for revision or
modification of existing agreements and conventions or relation.
The dealing contract contains all duties of CANON. The contract note with the customer is the
only one certification of CANON.
This manual can not be copied in any parts for the use by a third party without the written consent
of our company.

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Preface
ｉ 2
Warning ! Before Using the System
Caution Items during Operation
■Caution when using the System
Please follow the caution items below
strictly due to safety and security
reasons when using our system.
●During the operation of this system,
never put parts of your body such as
hands or fingers in the action range of
driving parts or near to the high-voltage
area of the system for this may cause
serious injuries.
●The equipment should be operated by
one person.
●Caution when turning on a start-up
switch.
Regardless of manual or automatic
operation, execute the operation only
after confirmation that there is no
person or any tools etc.
■Emergency Stop Button
●When any danger is upcoming, immediately press the emergency stop button, which is
installed at the front side of the system.
●Release the emergency stop button only after the cause of the trouble has been removed.
If you release the emergency stop button without checking, unexpected serious accidents
might occur. Further, never press the emergency stop button for a temporary halt (status) of
the system.
●There are 2 types of emergency stop buttons; one for shutting off all the machine drive
power supplies and the other for partly shutting off the machine drive power supplies. For
the details, see the paragraph of emergency stop in the text.
●Confirm the emergency stop button position for each machine.
●Recovery after Emergency Stop
Remove the cause of the emergency stop.
・Pull back and release the emergency stop button.
・After turning off the power, wait for about 10 seconds before turning on the power again.
・Start-up the system following the procedures for the normal system start-up.

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Preface
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■Interlocks
A cover switch is installed on the machine major unit covers. When a cover equipped with a cover
switch has opened when the machine is running, the interlock operates to automatically stop the
machine. Be sure not to open any cover during automatic running.
Some of the machine covers are not equipped with a cover switch. For safety, keep all the covers
closed during machine running.
To remove a cover to maintain the unit, preliminarily switch off the machine main power supply.
■Signal Tower
●A signal tower is installed for informing you about the current system status.
The Red lamp lights up together with an alarm, when a trouble has occurred during automatic
operation.
The Yellow lamp goes on when the operator has been called for work supply or other purposes.
The Green lamp lighting shows auto-operation.
■Other cautions １
Do not fail to perform the daily and the periodical
check and confirm that there are no failures or
abnormalities in the system before starting the
work.
When repairing or overhauling the system, do
the work in safety by taking care of the wiring
between the units and watch where you step.
■Other cautions ２
When an abnormality has been detected before or
during the system operation, immediately inform
the personnel of responsibility at site and personnel
in charge of safety and the health management.

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Preface
ｉ 4
■Caution during maintenance work-1
Some of the unit, required for a change over of the product type
are very heavy. So wear protection gloves and use
transportation jigs for the transfer and the installation.
■Caution during maintenance work-2
●When performing the sensor check, never touch the
sensor with bare hands. Use either tweezers or
papers.
●When performing the maintenance work, the system
should not be operable. Turn off the ON/OFF switch
of the power supply.
●When maintaining air driven parts, switch off the
system input air and the system power then check
that the air pressure dropped down largely to the
same level as the atmosphere.

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Preface
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WarningLabels
Warning labels used for the system
During installation, operation and maintenance services, especially pay attention for the safety and
security of human. The system must only be operated following the correct operation method and
by taking care of the safety. Three (3) kinds of danger warning labels as shown below are used
for this system. Areas with these labels sticked have the individual dangers described below.
There are driving section in operation.
Do not put your fingers and hands into
inside of the panel rashly.
This would cause an accident by your
fingers and hands caught with a driving gear
and a belt.
During maintenance, do the work after
making sure that breakers of a machine and a
switch board should be shut off.
There is a possibility that a burn would
happen because of high-temperature places
inside of a machine.
During maintenance, do the work after
making sure that temperature of those places
should fall enough for safety.
Highly dangerous high-voltage parts are in
the electric system inside of the machine.
Before starting maintenance or other works,
turn off the machine and a switchboard
breakers to prevent electric shocks caused by
contacting the high-voltage parts.

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Preface
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Inflammable chemicals such as hydrogen are sometimes
used depending on the type of machine.
Please keep inflammables away from a machine for
prevention of a fire and a burn.
Some machines use explosive (bursting) chemical
substances and/or mechanisms (pressure tank, etc.) In
such a case, be sure to keep fire away from the machine,
otherwise bursting or explosions may break out. Also
take care not to stand near the machine unnecessarily. For
the chemical substances used for the machine, read to
understand the MSDS (Material Safety Data Sheet) before
using the machine.
Poisonous and corrosive chemicals are sometimes used
according to machines. Do not stand near the machine
unnecessarily. Put appropriate protective clothes on
because these chemicals have strong stimulus and strong
corrosive to skin and mucous membrane of an operator.
In case these chemicals drops to skin, wash them out with
water and consult a doctor as soon as possible. Please use
chemicals materials after reading MSDS (Material Safety
Data Sheet) and understanding how to handle them.
Laser beams are sometimes used depending on the type of
machines. Do not open a machine cover and a door while
electricity is going on. There is a possibility of causing
serious injuries such as loss of eyesight or death by beam
irradiation. Be sure to start maintenance or other works
after switching off the machine power supply and
confirming that no beams are shot.
Other warning
If any confidential chemical substances or mechanisms are used at the user side, distinctly
indicate all the dangerousness of them on labels, the operation manual and the maintenance
manual.

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Preface
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Unpacking
■Unpacking and Installation Inspection
The system body, display, cables and etc. are packed in polyethylene sheets by using air caps.
Remove the polyethylene sheets before assembly.
！Caution
To move the machine between the places at greatly different temperatures,
e.g., between the outdoors and the room in winter, take sufficient time.
Otherwise the machine may be dewed. In such a case, unpack the
machine after the machine is warmed up to the room temperature.
CAUTION
！Important
Be careful where moving and packing the work transfer unit.
The transfer arm can easily be damaged and rehabilitation may be required.
IMPORTANT
(
！Important
The removable doors and panels should be taken off from the system and
stored at a safe place until completion of the installation.
IMPORTANT
(
Receiving Inspection
Visual Check
●Panels and steel constructions
Check if they are not loose or if they show any signs of crack or damage.
Check the coating for peeling.
●Buttons and screws
Check if they are not loose or if they show any signs of crack or damage.
●System in total
Check if all panels and components are fixed and not damaged.
！Important
The removable panels should be taken off from the system and stored at a safe
place until the installation has been completed.
IMPORTANT
(

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Preface
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Installation of the System
！Danger
After unpacking, the service persons from CANON Machinery
usually install the machine. If you install the machine, put a work
cap, protective gloves and safety shoes on, and carefully confirm
safety.
DANGER
Environment for installation of the system
Avoid the following places for installation as they may cause troubles.
●in exposure to the sun
●locations with electromagnetic interference
●in proximity of heat sources
●of high or low temperature (less than 19°C or more than 26°C)
and high or low humidity (less than 40% or more than 70%)
●with insufficient ventilation
●where dew condensation is generated
●in proximity of fire sources
●where the system may be damaged by chemicals and gases
●on unstable and not horizontal floors
！Caution
Use of the system in strong electric field may cause the display
screen to be disturbed.
CAUTION

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Preface
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Space for the installation
Considering a safe work, the system requires a distance to the walls of 1.0 m at least for the
installation.
Precautions against an earthquake
In case of an earthquake, measure for protection of shift, turnover, and drop of a machine must be
taken. We are preparing stoppers such as metal fitting for fixation as optional in order to take
precautions against an earthquake.
bracket adjuster foot
adjuster foot
About Power Source
Provide the system with a power source and voltage as indicated in the specification.
Always equip with an leakage breaker.
The system must be supplied with an individual power source for the installation. Don’t connect
other devices to this power source.
！Danger
It is extremely dangerous to work with wet hands when connecting the
wiring.
After wiring and turning on electricity,
●confirm that there are no loose connections to the power source.
●confirm that there are no cracks or scratches in the power source
cables.
●confirm that the power source plug or cable are not heated up
abnormally.
DANGER
Earth
Do not fail to earth the system for preventing electrical shocks.
The earth connection to your facility must be done through a plug of an appropriate grounding
construction or through a terminal on a distribution panel.
Caster

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Preface
ｉ 10
Management
About Moving the System
Read the manuals thoroughly before performing the work and take care about the item related to
frequency changes, removal of the power section and transportation of the system.
For problems and unknown matters, consult the business department of CANON.
About Resale
In case of a contravention to the contract matters stipulated in the sales contract, any responsibility
of CANON will be extinguished.
About Disposal
In case of a contravention to the contract matters stipulated in the sales contract, any responsibility
of CANON will be extinguished.
A State of Emergency
If any emergency situation comes up in the work place, immediately evacuate the clean room (or
the work place) by following your emergency escape procedure, regardless of the usage of this
system.

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Preface
ｉ 11
A Communication Channel
Contact Address at next case
・for repair
・for regular check with sending personnel
・for overhaul
・ordering in case of manual loss
・ordering parts for repair
・ordering periodical replacement parts
・information of the system displacement
・ordering warning labels in case of loss
・information in case of disposal/disassembling
Our Head Quarter Marketing Division Sales Department
85, Minamiyamada-cho, Kusatsu-shi, Shiga Pref., 〒525-0063, JAPAN
Ｔｅｌ [phone]
Ｆａｘ [phone]

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Preface
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Other Caution before Starting up
！Warning
The starting up of this system should only be performed in presence of
CANON service personnel. Ignoring this warning may lead to serious
injuries and discontinuance of all warranty services.
WARNING
！Warning
We recommend to reinspect the utilities provided by the customer
together with an CANON service personnel for verifying a proper
installation. In addition, all supporting system connections must be
rechecked before turning power on.
WARNING
！Caution
The primary power voltage should be rechecked prior to turning on the
system.
Deviations in the system line power can cause lethal failures during full
process operation.
CAUTION
！Caution
Check if the system power is within Specification voltage ±10%.
First verify that the power breaker of the plant (main electricity leakage
breaker) and internal system power breaker (located on the system lower
left side) are all in the off position.
Next, open the cover of the system main power breaker assembly.
Turn on the power of the plant and measure the phase to phase and phase
to ground voltage at the primary side of the system breaker.
CAUTION
！Warning
If the line voltage is not within the specification listed in this manual or
Specifications, do not continue with this procedure.
The customer must supply proper line voltage before the system can be
powered up. WARNING
Virus Check for Machine Control PC
！Caution
Virus check is done at the time of ex-factory from CANON Machinery
Corporation, it does not mean to guarantee for the use environment at the
customers' factory. Please perform a virus check at the customer side
using the latest pattern file or serch engine. It is effective to protect the
machine from a virus goes up.
! Please do not station virus measure software permanently to a memory.
Operation of a personal computer may become unstable.
CAUTION

Foreword Foreword
Foreword Foreword
Foreword
Foremost, we would like to thank you for purchasing our [Die Bonder system
BESTEM-D01 ].
This machine features automated operation from the bonding of dies on top of supplied
lead frame islands until lead frames storage operation.
For a long lasting machine, we would appreciate it very much if this operation manual is
carefully read through before operating the machine.
We hope that by having complete understanding on the operation method and
machine’s safety, you will be able to utilize the machine efficiently.
ON0001 OM0001
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Foreword Foreword
Foreword Foreword
Before Using
This manual has been prepared for persons who had undergone special training on the
machine. Kindly place this manual at a place easy to retrieve for referencing purposes.
Please take note of the following cautions before using the machine.
■ Please do not modify the machine. Warrantee will be void once the
machine is modified.
■ If the machine is used for purposes other than stated or that actions
differing to that written in the manual are done, it may lead to
unforeseen accidents. Please take note that our company will not bear
any responsibility to the results affected by these actions.
■ Contents of warrantee specified in the Sale and Purchase Agreement
are the sole responsibility of the company. Contents in this manual or
other documentations may be one part of the Agreement and which
may not be amended or changed.
■ This manual or part of this manual must not be reproduced or copied.
■ When taking this machine out to an overseas country, the export and
import laws and regulations must be complied with. Please handle the
export clearance application. Our company will not take any
responsibility for machines taken out of the country without going
through the proper procedures.
■ Contents in this manual may be changed without prior notice during
any machine improvement activities.
Please contact any of our offices, as stated at the back cover, if this manual contains
jumbled pages or missing pages.
ON0001 OM0001
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Manual Usage Manual Usage
ManualUsage ManualUsage
Manual Usage
Machine operators are required to read and understand this manual thoroughly before
operating the machine. Please keep this manual at a place nearby the machine so that
easy referencing can be done. Please contact out sales office or our company if you have
lost this manual.
1. Manual Structure
This manual has been prepared for machine operators who will actually be
operating this machine.
To provide effective understanding on roles of machine operators, manual
referencing areas and machine applications etc., this manual was structured
according to sequence below.
Chapter 1 Operation
This chapter explains screen flow after the machine power supply is switched
ON, all origin return screen, return/forward button screen flow and exiting
from the operating system etc.
Chapter 2 Auto Mode
This chapter explains about the machine auto mode and button usage,
production count input screen, fine adjustment screen and
parameter/information viewing screen etc. in auto mode.
Chapter 3 Adjustment Mode
This chapter explains about the machine adjustment mode and button usage,
simple adjustment screen, single operation, manual operation, teaching
screen and parameter screen etc. in adjustment mode.
Chapter 4 Type Mode
This chapter explains about machine setting changing and button usage
when switching over to production type.
Chapter 5 Information Mode
This chapter explains on actual operation results, operator’s information, jigs
and error information screen etc.
Chapter 6 Message Board Mode
This chapter explains on fixed messages, written messages and usage method
etc.
Chapter 7 HistoryMode
This chapter explains on history screen.
OM0001
ON0001
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Manual Usage Manual Usage
ManualUsage ManualUsage
2. Symbols Definition
The following are the cautionary items, important points and useful information,
which are mentioned in this manual.
This display shows probable human injury or property damage if this warning is
ignored and that wrong operation was done.
Operate the machine correctly and follow the maintenance procedure.
This display shows important operating and maintenance functions or
contents to
be emphasized.
OM0001
ON0001
A guide to related information reference.
!
Caution
Memo
Refer
iv